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ULTRASPEC REFRIGERATOR & FREEZER VUR/VUF, VWR/VWF, VPP AND VSP SERIES

Installation, Operation and Troubleshooting Manual

Manual Part No.809-110A

3779 CHAMPION BLVD, WINSTON-SALEM, NC 27105 Phone: (888) 845-9800 Fax: (800) 253-5168 Website: www.victoryrefrigeration.com

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IMPORTANT INFORMATION

This cooler has passed the

QUALITY CONTROL INSPECTION And meets the high standards at Victory Refrigeration

This inspection includes complete refrigeration system, cabinet construction & finish

IMPORTANT PLEASE RETAIN FOR YOUR RECORDS

You may mail this completed page to Victory Refrigeration or register on line at www.victoryrefrigeration.com NOTE: The mail-in form must be filled out and forwarded to Victory by the installer or customer within

10 days after start-up. Failure to do this may invalidate the warranties. Retain this information for your records.

3779 Champion Blvd, Winston-Salem, NC 27105 TEL: (888) 845-9800 FAX: (800) 253-5168

Cabinet Model No. __________________ Cabinet Serial No. __________________

WARRANTIES NOT VALID UNLESS REGISTERED AT FACTORY WITHIN 10 DAYS AFTER START-UP DATE.

ORIGINAL DATE OF INSTALLATION________________________________________________________ CUSTOMER NAME _______________________________PHONE_____________________________ STREET________________________________________________STATE_______ZIP CODE__________ DEALER’S NAME____________________________________PHONE_____________________________ STREET________________________________________________STATE_______ZIP CODE________

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TABLE OF CONTENTS Section Page

1. INTRODUCTION

1.1.Victory Refrigeration / Freezer________________ 4

1.2. Ultraspec Deli Prep (VPP) Models______________ 4

1.3. Ultraspec Sandwich Prep (VSP) Models__________ 4

1.4. Ultraspec Undercounter Refrigerator (VUR)______ 4

1.5. Ultraspec Undercounter Freezer (VUF)__________ 4

1.6. Ultraspec Worktop Refrigerator (VWR)__________ 4

1.7. Ultraspec Worktop Freezer (VWF)______________ 4

2. INSTALLATION

2.1. Inspection and Uncrating____________________ 5

2.2. Installation of Accessories___________________ 5

2.3. Unit Placement____________________________ 8

2.4. Electrical Supply___________________________ 8

3. UNIT START UP

3.1. Electronic Control__________________________ 9

3.2. Condensing Drainage_____________________ 13

3.3. Preventative Maintenance__________________ 13

4. P PREVENTITIVE MAINTENANCE

4.1. Preventative Maintenance________________ 15

4.2. Drawer installation and removal____________ 14

4.3. Stainless steel Cleaning___________________ 17

4.4. Wiring schematic________________________ 19

4.5. Service Record__________________________ 23

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Introduction 1.1 VICTORY REFRIGERATION REFRIGERATOR /FREEZER:

Victory Refrigeration refrigerator and freezer; are distinctively designed to accommodate a wide variety of food display applications and products. Victory Refrigeration refrigerated cases are offered in either self-contained or remote models.

1.2 ULTRASPEC DELLI PREP (VPP):

Victory Refrigeration Deli Prep refrigerated case which maintains product at 38 deg.

1.3 ULTRASPEC SANDWICH PREP (VSP): Victory Refrigeration Sandwich Prep refrigerated case which maintains product at 38 deg.

1.4 ULTRASPEC UNDERCOUNTER REFRIGERATOR (VCR): Victory Refrigeration Sandwich Prep refrigerated case which maintains product at 38 deg.

1.5 ULTRASPEC UNDERCOUNTER FREEZER (VCF): Victory Refrigeration Sandwich Prep refrigerated case which maintains product at 0 deg.

1.6 ULTRASPEC WORKTOP REFRIGERATOR (VWR): Victory Refrigeration Sandwich Prep refrigerated case which maintains product at 38 deg.

1.7 ULTRASPEC WORKTOP FREEZER (VWF): Victory Refrigeration Sandwich Prep refrigerated case which maintains product at 0 deg.

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INSTALLATION

ALL MODELS

2.1 INSPECTION and UNCRATING: a) Upon receipt, a thorough inspection for transportation damage should be made. Any damage should be documented and a claim made with the freight carrier. Victory Refrigeration is not responsible for damage in transit. Packaging material must be retained until damage claim is settled.

b) Carefully remove all crating material above the pallet. Unbolt the unit from the pallet.

2.2 INSTALLATION OF ACCESSORIES: a) Check all packages for accessories or optional components, including legs, caster, shelves or pan slides.

b) Legs & Casters: Each cabinet is provided with four threaded legs or casters shipped separately (in some models only). Legs and casters may screw directly into the weld nut provided in each corner of the base or flange mounted casters are bolted directly to the base. Please note casters and leg are not included in all models and are optional.

c) Install shelf clips, see shelf clip illustration. Pilasters can be removed for cleaning (not in all models).

d) Install rear bumpers, see rear bumper installation instructions.

CAUTION: If the unit is laid down for any reason a waiting period of 24 hours is required before starting the unit for oil migration. Failure to follow instructions in this manual will affect performance of the unit and may void limited warranty.

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2.3 UNIT PLACEMENT:

a) Seal any floor mounted cabinet to the floor using a sufficient bead of silicone sealant to insure a thorough seal between the cabinet base and the floor. The sealant used must meet any sanitation codes that may apply.

b) To assure maximum performance a minimum of 2 inches of clearance is required at the rear of unit. Adequate ventilation is required. Under extreme heat conditions an additional exhaust fan may be required. Do not place anything in front of the unit that may block air from entering the grills.

c) Unit must be leveled to assure proper drainage and efficient functioning of the unit. Level the unit front to back and side to side

2.4 ELECTRICAL SUPPLY:

a) When installing any model comply with all local electrical codes. The unit must be plugged into a dedicated 115V, 60HZ circuit. Sharing the circuit with any other device may result in a low voltage situation which can cause damage to the unit. Failure to supply a dedicated circuit will void factory limited warranty. Before preforming service on the cooler, disconnect from power supply. b) 208/230V Field Wired Unit: Cabinet must be connected to a 208/230V/60Hz grounded supply. Prior to connecting power, ensure voltage between any supply conductor and neutral is 115V. Failure to properly wire unit will void all warranties and may result in property damage

CAUTION: Do not use extension cord. Use of extension cord will void limited warranty.

c) 208/230V Field Wired Unit: Cabinet must be connected to a 208/230V/60Hz grounded supply. Prior to connecting power, ensure voltage between any supply conductor and neutral is 115V. Failure to properly wire unit will void all warranties and may result in property damage.

CAUTION: Do not use extension cord. Use of extension cord will void limited warranty.

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UNIT START UP

3.1 ELECTRONIC CONTROL SETTING REFRIGERATOR:

HOW TO SEE THE MIN TEMPERATURE

1. Press and release the DOWN key. 2. The “Lo” message will be displayed followed by the minimum temperature

recorded. 3. By pressing the DOWN key or waiting for 5 sec the normal display will be

restored.

HOW TO SEE THE MAX TEMPERATURE 1. Press and release the UP key. 2. The “Hi” message will be displayed followed by the maximum temperature

recorded. 3. By pressing the UP key or waiting for 5 sec the normal display will be restored

HOW TO RESET THE MAX AND MIN TEMPERATURE RECORDED To reset the stored temperature, when max or min temperature is displayed: 1. Press set Key until “rST” label starts blinking.

Note: after the installation remember to reset the temperature stored. HOW TO SEE AND MODIFY THE SET POINT 1. Push and immediately release the SET key: the display will show the set point

value. 2. To change the SET value, push the UP or DOWN arrows within 10 sec. 3. To memorize the new set point value push the SET key again or wait for 10 sec. TO START A MANUAL DEFROST 1. Push the DEF key for more than 2 sec and a manual defrost will start.

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LOCKING THE KEYBOARD (MANUALLY)

1. Keep the UP and DOWN keys pressed together for more than 3 sec. 2. The “PoF” message will be displayed and the keyboard is locked. At this

point it is only possible to view the set point or the MAX / MIN temperature stored and switch on and off the lights.

UNLOCKING THE KEYBOARD

1. Keep the UP and DOWN keys pressed together for more than 3 sec.

ON OFF FUNCTION (STAND BY) By pushing the ON/OFF key, the instrument shows “OFF” for 5 sec. and the NO/OFF LED is switched on. During the OFF status, all the relays are switched off and the controller functions are stopped; if a monitoring system is connected, it does not record the instrument data and alarms. When the instrument is in stand by the keyboard displays “OFF”

SPECIAL FUNCTIONS To display and modify target set point; in programming mode it selects a parameter or confirm an operation. By pushing and holding the SET key for 3 sec. when max or min. temperature is displayed it will be erased.

(UP) To see the max stored temperature; in programming mode it browses the parameter codes or increases the displayed value. By holding it down for 3 sec the fast freezing cycle is started.

(DOWN) To see the min stored temperature; in programming mode it browses the parameter codes or decreases the displayed value.

(DEF) By holding it pressed for 3 sec the defrost is started.

(LIG) Switch on and off the cold room light.

(ON OFF) Switch on and off the instrument.

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KEY COMBINATIONS

To lock and unlock the keyboard.

To switch on and off the instrument light.

To exit the programming mode.

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USE OF LEDS

Each LED function is described in the following table.

LED

MODE FUNCTION

ON The compressor is running

FLASHING

- Programming Phase (flashing with LED )

- Anti-short cycle delay enabled

ON

FLASHING

ON

FLASHING

ON

ON

ON

ON

ON

ON

ON

The fan is running

Programming Phase (flashing with LED )

The defrost is enabled

Drip time in progress

The Fast Freeze cycle is enabled

-ALARM signal

- In “Pr2” indicates that the parameter is also present in “Pr1”

Continuous cycle is running

Energy savings enabled

Light on

Auxiliary relay on (CX620 only)

Measurement unit (CX620 only)

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3.2 CONDENSATE DRAINAGE

a. The stainless steel pan below the evaporator receives and discharges the condensate to the condenser condensate pan located to the right in the condensing unit compartment behind the grille. Air flows over the pan, which has coated hot gas tubing to facilitate condensate evaporation. This eliminates the need for an external drain.

4.1 PREVENTATIVE MAINTENANCE

a. Cleaning the condenser coil; the condenser coil located behind the front grill should be inspected once a month and cleaned if necessary. Vacuum clean all surfaces of the condenser. Make sure no fins are bent in the process. If there are bent fins carefully straighten to insure air can move through the coils. Failure to keep the condenser coil clean will lead to compressor failure. Failure to keep the condenser coil clean may void limited warranty. b. Gaskets; Cleaning the gaskets; visually inspect the gaskets for a tight seal on all four sides. Visually inspect the gaskets for damage of any kind, rips, tears, stiffness or cracks. If any such conditions exist the magnet will not seal and the gasket will need to be replaced. To clean the gasket use mild dish soap and warm water. Thoroughly rinse and dry the gasket. Do not clean with any product containing bleach or ammonia.

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4.2 Drawer Installation and removal instruction; (Drawer Models Only)

Drawer models are shipped with drawers already installed in the cabinets. Drawers are designed with slides which have locking mechanisms to prevent drawers from coming off cabinets during normal opening and closing operations. See illustration.

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GENERAL SERVICE AND ANALYSIS REFRIGERATION SYSTEM CHART

MALFUNCTION POSSIBLE CAUSE SOLUTION

Compressor will not start - no hum

Line cord not plugged in. Plug in the cord

Fuse removed or blown. Replace fuse.

Overload protector tripped. Refer to electrical section. Temp control stuck in open position. Repair or replace temp control.

Wiring improper or loose. Check wiring against diagram.

Compressor will not start - hums but trips on overload protector.

Low voltage to unit Determine reason and correct

Relay failing to open. Determine reason and correct, replace if necessary

Run capacitor defective Determine reason and replace Comp Mt winding is open or shorted Check wiring against diagram

Compressor starts but does not switch off of start winding.

Low voltage to unit Determine reason and correct.

Relay failing to open. Determine reason and correct, replace if necessary.

Run capacitor defective Determine reason and replace. Comp Mt winding is open or shorted Determine cause, correct, and replace comp

Compressor starts and runs, but short cycles on overload protector.

Additional current passing through overload protector.

Check wiring diagram. Check for added fan motors, pumps, etc. connected to wrong side of protector.

Low voltage to unit. Determine reason and correct.

Overload protector defective Check current, replace protector.

Run capacitor defective Determine reason and replace.

Excessive discharge pressure. Check ventilation, restrictions in cooling medium, restrictions in refrigeration system.

Compressor too hot - return gas hot.

Check refrigerant charge (fix leak if necessary). Check air flow across condenser.

Compressor starts and runs but unit does not begin to cool on initial start-up (MT Bare Tube Condenser Models only) Ambient is below 60°F Warm unit to above 60°F prior to initial start-up.

Unit runs OK, but short cycles.

Overload protector. Check wiring diagram for correct wiring

Cold control. Differential set too close

Overcharge. Reduce refrigerant charge.

Air in system. Recover and recharge.

Undercharge. Fix leak and recharge with refrigerant.

Unit operates long or continuously.

Dirty condenser Clean condenser

Shortage of refrigerant. Fix leak, add charge, correct charge Temp control contacts stuck or frozen Replace Temp control

Evaporator coil iced. Defrost Restriction in refrigeration system. Determine location and remove.

Start capacitor open, shorted or blown.

Relay contacts not opening properly. Replace relay

Low voltage to unit. Determine reason and correct.

Improper relay. Replace.

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GENERAL SERVICE AND ANALYSIS REFRIGERATION SYSTEM CHART

MALFUNCTION POSSIBLE CAUSE SOLUTION

Run capacitor open, shorted or blown.

Improper capacitor. Determine correct size and replace. Excessively high line voltage (110% of rated max). Determine reason and correct.

Relay defective or burned out. Line voltage too high or too low. Determine reason and replace. Relay being influenced by loose vibrating mounting. Remount rigidly.

Space temperature too high.

Control setting too high. Reset control.

Overcharged with refrigerant. Recover refrigerant and recharge with Proper charge specified on data plate.

Inadequate air circulation. Improve air movement. Cooler freezing beverage. Temperature control Reset control.

Unit noisy.

Loose parts or mountings. Find and tighten.

Tubing rattle. Reform to be free of contact.

Bent fan blade causing vibration. Replace blade.

Fan motor bearings worn. Replace motor.

ALL SERVICING MUST COMPLY WITH STATE AND FEDERAL REGULATIONS

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Effective Methods for Cleaning Stainless Steel Cleaning Agent• Method of Application•• Effect on Finish

Routine Cleaning Soap or ammonia, or detergent and water.

Sponge with cloth, then rinse with clear water and wipe dry

Satisfactory for use on all finishes.

Smears and Fingerprints Arcal 20, Lac-O-NU, Lumin Wash O'Cedar Cream Polish, Stainless Shine.

Rub with cloth as directed on the package.

Satisfactory for use on all finishes. Provides barrier film to minimize prints.

Stubborn Spots and Stains, Baked-On Splatter, and

Other Light Discolorations

Allchem Concentrated Cleaner. Apply with damp sponge or cloth Satisfactory for us on all finishes.

Samae, Twinkle or Cameo Copper Cleaner. Rub with damp cloth. Satisfactory for use on all finishes

if rubbing is light. Grade FFF Italian pumice, whit- ing, or talc. Rub with damp cloth.

Use in direction of polish lines on No. 4 (polished) finish. May scractch No. 2 (mill) and Nos. 7 and 8 (polished) finishes.

Liquid NuSteal. Rub with dry cloth. Use small amount of cleaner.

Paste NuSteal or DuBois Temp.

Rub with dry cloth using a small amount of cleaner.

Copper's Stainless Steel Apply with damp sponge or cloth. Cleaner Revere Stainless

Cleaner.

Household cleansers, such as Old Dutch, Lighthouse, Sun- brite, Wyandotte, Bab-O, Gold Dust, Sapolio, Bon Ami, Ajax, or Comet.

Rub with a damp cloth. May contain chlorine bleaches. Rinse thoroughly after use.

Grade F Italian pumice, Steel Bright, Lumin Cleaner, Zud, Restoro, Sta-Clean, or Highlite.

Rub with a damp cloth.

Penny-Brite or Copper-Brite.

Rub with a dry cloth using a small amount of cleaner.

Heat Tint or Heavy Discoloration

Penny-Brite or Copper-Brite. Rub with a dry cloth.

Use in direction of polish lines on No. 4 (polished) finish. May scratch No. 2 (mill) and Nos. 7 and 8 (polished) finishes.

Past NuSteel, DuBois Temp, or Tarnite.

Rub with a dry cloth or stainless steel wool.

Revere Stainless Steel Cleaner.

Apply with damp sponge or cloth.

Allen Polish, Steel Bright, Wyan- dotte, Bab-O, or Zud.

Rub with a damp cloth.

Burnt-On Foods and grease Fatty Acids, Milkstone (where swabbing or

rubbing is not practical)

Easy-Off, De-Grease-It, 4 to 6% hot solution of such agents as trisodium phosphate or sodium tripolyphosphate or 5 to 15% caustic soda solution.

Apply generous coating. Allow to stand for 10-15 minutes. Rinse. Repeated application may be necessary.

Excellent removal, satisfactory for use on all finishes.

Tenacious Deposits, Rusty Discolorations, Industrial

Atmospheric Stains

Oakite No. 33, Dilac Texo 12, Texo N. Y., Flash-Klenz, Caddy Cleaner, Turco Scale 4368 or Permag 57.

Swab and soak with clean cloth. Let stand 15 minutes or more according to directions on pack-age, then rinse and dry.

Satisfactory for use on all finishes.

Hard Water Spots and Scale

Vinegar. Swab or wipe with cloth. Rinse with water and dry. Satisfactory for all finishes.

5% oxalic acid, 5% sulfamic acid, 5 to 10% phosphoric acid, or Dilac, Oakite No. 33, Texo 12, Texo N. Y.

Swab or soak with cloth. Let stand 10-15 minutes. Always follow with neutralizer rinse, and dry.

Satisfactory for all finishes. Effective on tenacious deposits or where scale has built up.

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NOTES Use of proprietary names is intended only to indicate a type of cleaner, and does not constitute an endorsement, nor is

omission of any cleanser to imply its inadequacy. It should be emphasized that all products should be used in strict accordance with instructions on package.

•• In all applications a stainless steel wool or sponge or fibrous brush or pads are recommended. Avoid use of ordinary steel wool or steel brushes for scouring stainless steel.

SUGGESTIONS: Use the mildest cleaning procedure that will do the job effectively. Rub in the direction of polish lines for maximum effectiveness and to avoid marring the surface.

Rinse thoroughly with fresh water after every cleaning operation.

Wipe dry to avoid water marks. Cleaning data supplied by AISI

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FREEZER SCHEMATIC

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SERVICE RECORD