ULCOS program: status & progress · 2010. 12. 8. · Mirror Group, Brussels, 9 November 2010 3...

Mirror Group, Brussels, 9 November 2010 1

ULCOS program: status & progress

Jean-Pierre Birat, European

Coordinator of the ULCOS program

Ultra Low CO2 Steelmaking


Outline

• what is ULCOS?

– a vision, a methodology for choosing breakthrough

processes, a set of dedicated partners and talented

people, more than 20 CO2-lean processes and 4

ULCOS breakthrough processes (CO2 cuts>50%)

• the ULCOS processes

• socio-economic analysis of the ULCOS solutions

• foresight and long-term vision

• conclusion


Outline

• what is ULCOS?








• conclusion


The 48 partners…


Partners active

in phase II of ULCOS I


ULCOS II consortium

http://www.ruukki.com/www/corporate.nsf?OpenDatabase&lang=1


Outline

• what is ULCOS?








• conclusion


ULCOS processes…

Coal & sustainable biomass Natural gas Electricity

Revamped BF Greenfield Revamped DR Greenfield

ULCOS-BF HIsarna ULCORED ULCOWIN

ULCOLYSIS

Pilot tests (1.5 t/h)

Demonstration

under way

Pilot plant (8 t/h)

start-up 2010

Pilot plant (1 t/h)

to be erected in

2011 ?

Laboratory


Technology Program 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2025 2030 2031 +

ULCOS-BF FP6 ULCOS

RFCS ULCOS

RFCS IDEOGAS

RFCS TGR-BF

Florange demonstrator

Green BF

1st commercial implementation

Hisarna FP6 ULCOS

Hisarna RFCS

Hisarna demonstrator

Hisarna 1st commercial

ULCORED FP6 ULCOS

ULCORED RFCS

ULCORED demonstrator

ULCORED 1st commercial

Electrolysis

(ULCOWIN &

ULCOLYSIS)

FP6 ULCOS

RFCS IERO

ANR ASCOPE

Autothermal cell

Electrolysis demonstrator

1st commercial

H2 prereduction FP6 ULCOS

further work…

Use of biomass FP6 ULCOS

further work…

program either on-going or under cosntruction

on-going program's uncertainty on time scope

new programs to be organized

concept - no programs under cosntruction

ULCOS I

ULCOS II

1st commercial implementation

On-going & future projects


ULCOS-BF


ULCOS-BF

CO2

COO2

Underground

storage of CO2

0.8 t/tsteel

-100 kg coke/tsteel

CO2 emissions of the steel plant: - 60%


iron

Iron ore

Coal

Oxygen

Oxygen

CCF cyclone

(CORUS)

Smelter

(HIsmelt)

HIsarnaCCS


ULCORED

• EDRP* planned by LKAB in

Luleå

• ULCORED features

implemented within an RFCS

project to be proposed in 2011

* Experimental Direct Reduction Pilot


ULCOWIN

• alkaline electrolyte with

dispersed hematite particles

• 3.5 kg samples of pure iron

• 3 MWh/t, 90% Faradic yield

targets

• 0.1 A/m2, 1.8 V (target: 1.6)

• electrode materials identified

• inert anode

electrowinning cell


Outline

• what is ULCOS?








• conclusion


Energy consumption

0,0

5,0

10,0

15,0

20,0

25,0

BBF

BBF+C

CS(P

P)

TGR-B

F V4

HIS

ARNA

HIS

ARNA+C

CS

HIS

ARNA+E

AF

HIS

ARNA+C

CS+E

AF

MID

REX

MID

REX+C

CS

ULC

ORED

ULC

OW

IN

ULC

OLY

SIS

GJ/t

HR

C

Coals, oil and other C-rich sources Natural gas and biomass gas Electricity and energy vectors (steam, H2)


CO2 emissions – 370 g/kWh

-2,0

-1,5

-1,0

-0,5

0,0

0,5

1,0

1,5

2,0

BBF

BBF+C

CS(P

P)

TGR-B

F V4

HIS

ARNA

HIS

ARNA+C

CS

HIS

ARNA+E

AF

HIS

ARNA+C

CS+E

AF

MID

REX

MID

REX+C

CS

ULC

ORED

ULC

OW

IN

ULC

OLY

SIS

t C

O2/t

HR

C

Scope 1 Scope 2 CO2 captured



-2,0

-1,5

-1,0

-0,5

0,0

0,5

1,0

1,5

2,0

BBF

BBF+C

CS(P

P)

TGR-B

F V4

HIS

ARNA

HIS

ARNA+C

CS

HIS

ARNA+E

AF

HIS

ARNA+C

CS+E

AF

MID

REX

MID

REX+C

CS

ULC

ORED

ULC

OW

IN

ULC

OLY

SIS

t C

O2/t

HR

C




-2,0

-1,5

-1,0

-0,5

0,0

0,5

1,0

1,5

2,0

BBF

BBF+C

CS(P

P)

TGR-B

F V4

HIS

ARNA

HIS

ARNA+C

CS

HIS

ARNA+E

AF

HIS

ARNA+C

CS+E

AF

MID

REX

MID

REX+C

CS

ULC

ORED

ULC

OW

IN

ULC

OLY

SIS

t C

O2

/t H

RC



OPEX index - 2010

0

20

40

60

80

100

120

140

BB

F

BB

F+

CC

S(P

P)

TG

RB

F V

4

HIS

AR

NA

HIS

AR

NA

+E

AF

HIS

AR

NA

+C

CS

HIS

AR

NA

+C

CS

+E

AF

ULC

OR

ED

MID

RE

X

MID

RE

X +

CC

S

ULC

OW

IN

ULC

OLY

SIS

CO2 release

Raw material and energy

Fix


OPEX index - 2050

0

50

100

150

200

250

300

350

BB

F

BB

F+

CC

S(P

P)

TG

RB

F V

4

HIS

AR

NA

HIS

AR

NA

+E

AF

HIS

AR

NA

+C

CS

HIS

AR

NA

+C

CS

+E

AF

UL

CO

RE

D

MID

RE

X

MID

RE

X +

CC

S

UL

CO

WIN

UL

CO

LY

SIS

CO2 release

Raw material and energy

Fix

F2 World DCV scenario

POLES model


ULCOS-BF with >>50% CCS

0,00

0,10

0,20

0,30

0,40

0,50

0,60

0,70

0,80

0,90

1,00

1,10

ULCOS-

BF

sinter

plant

reheating

furnace

steel

plant

hot

stoves

lime kiln coke

ovens

compared to ULCOS-BF Mill

emissions

compared to emissions of the

benchmark Mill

Rate of CO2 capture (each bar means

adding one more plant to the Steel Mill)


Outline

• what is ULCOS?








• conclusion


Virgin & recycling routes…

0

500

1000

1500

2000

2500

3000

2010 2050 trend 2050 LC

Steel production (Mt/yr)

CO2 generation (Mt/yr)


Timeline - 1

13

Ligne de temps…

2010

2015

2020

2030-

TGR-BF with CCS

ULCORED

HIsarna

ULCOWIN,

ULCOLYSIS

500 M€

1,500 M€


Timeline -2

13

Ligne de temps…

2010

2015

2020

2030-

2020

2030

2040

TGR-BF with CCS

ULCORED

HIsarna

ULCOWIN,

ULCOLYSIS

2020


Outline

• what is ULCOS?








• conclusion


Conclusion: innovation & risks

• if the demonstrators are successful…

• …and if the economic conditions for

implementing the ULCOS routes are

right…

• … then deployment should follow up for

most of the Steel Mills in Europe, and,

eventually in the world, for the Steel

Industry to meet its post-Kyoto targets


Thank you!


Program, projects

FP6: ULCOS, 2004-2010

RFCS: ULCOS, 2004-2009

RFCS: IDEOGAS, 2006-2011

RFCS: TGR-BF, 2009-2011

RFCS: IERO, 2010-2012

ADEME: ULCOS II

ANR: ASCOPE

RFCS: HIsarna

RFCS: ULCORED, etc.

ULCOS program: status & progress · 2010. 12. 8. · Mirror Group, Brussels, 9 November 2010 3...

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