UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7...

13
INSTALLER TRAINING MANUAL UK MARKET COPPER AND BRONZE PRESS FITTINGS CARBON STEEL PRESS FITTINGS

Transcript of UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7...

Page 1: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

INSTALLER TRAINING MANUALUK MARKET

COPPER AND BRONZE PRESS FITTINGSCARBON STEEL PRESS FITTINGS

Page 2: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

3

INSTALLER TRAINING MANUALUK MARKET

FRABOPRESS H2O SECURFRABO MFRABOPRESS BIG-SIZE

FRABOPRESS C-STEEL SECURFRABO MFRABOPRESS C-STEEL BIG-SIZE

n CONTENTS

1. INTRODUCTION 4

2. COPPER AND BRONZE PRESS FITTINGS 6

2.1 Description 6

2.2 Construction features 6

2.3 Gasket seal / O-Ring 6

2.4 Suitable pipes 6

2.5 Applications 7

2.6 Markings 7

3. GALVANISED CARBON STEEL PRESS FITTINGS 9

3.1 Description 9

3.2 Construction features 9

3.3 Gasket seal / O-Ring 9

3.4 Applications 10

3.5 Markings 10

3.6 Suitable pipes 10

4. COMPATIBLE INSTALLATION TOOLS 11

5. INSTRUCTION FOR INSTALLATION 12

5.1 Installation guide for 15mm to 35mm fittings 12

5.2 Installation guide for 42mm to 108mm fittings 14

5.3 Technical solutions for installation and assembly 16

5.4 Fittings depth 17

5.5 Clipping distances 17

5.6 Installation depths 18

6. MIXED INSTALLATIONS 19

7. THERMAL EXPANSIONS 20

8. TESTING & COMMISSIONING 22

9. WARRANTY 22

Page 3: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

4

FRABO: INSTALLER TRAINING MANUAL

1. INTRODUCTIONThis manual provides the most relevant and useful information related to the following FRABO press fittings series

• FRABOPRESS H2O SECURFRABO M: copper and bronze press fittings from 15mm to 54mm• FRABOPRESS BIG-SIZE: copper and bronze press fittings from 66.7mm to 108mm• FRABOPRESS C-STEEL SECURFRABO M: carbon steel press fittings and pipes from 15mm to 54mm• FRABOPRESS C-STEEL BIG-SIZE: carbon steel press fittings and pipes from 66.7 to 108mm

All Engineers and Installers involved in the design and installation phases are kindly recommended to read this installation manual and keep it for future reference.

Page 4: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

6 7

FRABO: INSTALLER TRAINING MANUAL

2. COPPER AND BRONZE PRESS FITTINGS2.1 DESCRIPTION

FRABOPRESS H2O SECURFRABO M High purity copper Cu-DHP (CW024A) and high purity cast bronze press fittings with high performance EPDMgasket suitable for application with drinking water (Fitting is WRAS certified, Approval Number 1811339).The fittings shall be pressed with “M” profile jaws.

FRABOPRESS BIG-SIZELarge diameter (≥ 66.7 mm) high purity copper (Cu-DHP) and high purity cast bronze press fittings, with high performance EPDM sealing gasket (Fitting is WRAS certified, Approval Number 1811339).The fittings shall be pressed with “M” profile jaws.

2.2 CONSTRUCTION FEATURES

• Available range: 15, 18, 22, 28, 35, 42, 54 for FRABOPRESS H2O SECURFRABO M 66.7, 76.1, 88.9, 108 mm for FRABOPRESS BIG-SIZE• Fitting profile: the type of profile adopted is “M” type; • Fitting structure: the body features a particularly high thickness, hence guaranteeing maximum performance in

every application.

2.3 GASKET SEAL / O-RING

For FRABOPRESS H2O SECURFRABO M and FRABOPRESS BIG-SIZE series, the sealing ring is made of black EPDM. The high performance and excellent resistance of this material against ageing, ozone, sunlight, alkaline substances, and a number of chemical compounds allow safe and durable use in various civil and industrial applications.

The maximum operating temperature that can be handled by the sealing gaskets is 110 °C. The O-Ring is WRAS certified.

The EPDM polymer is not resistant to combustible gases, oils, gasoline, turpentine, and hydrocarbons in general. Should it be necessary to transfer fluids containing mineral oils (fuel oil, gas oil, etc.), FRABO offers a specific FKM red gasket suitable for this type of applications.

For applications other than Potable Water, Heating Water & Chilled Water, please contact FRABO technical support office or your local distributor.

2.4 SUITABLE PIPES

FRABOPRESS H2O SECURFRABO M and FRABOPRESS BIG-SIZE fittings shall be connected by press-fitting with EN 1057 standard compliant copper pipes. For any additional requirements related to connection pipes please contact the FRABO technical support office.

2.5 APPLICATIONS

APPLICATION

FRABOPRESSH2O SECURFRABO M

FRABOPRESSBIG-SIZE

Pmax (bar) Tmax °C Pmax

(bar) Tmax °C

Sanitary water 16 0°/+110°C 10 0°/+110°C

Drinking water 16 0°/+110°C 10 0°/+110°C

Heating 16 0°/+110°C 10 0°/+110°C

Cooling * 16 -10°/+110°C 10 -10°/+110°C

Compressed air (residual oil <5 mg/m³) 16 30°C 10 30°C

Compressed air (residual oil >5 mg/m³) (with FKM O-ring)** 16 30°C 10 30°C

Oils (with FKM O-ring) ** 16 30°C - -

Solar (with FKM O-ring) *** 6 160°C - -

Steam (with FKM O-ring) *** 1 120°C - -

Fire prevention**** 16 30°C - -

Sprinkler**** - -

* any additives contained in the cooling media must be compatible with the EPDM O-rings** for this application RED FKM O-RINGs must be used*** for this application GREEN FKM O-RINGs must be used, which can be subjected to temporary temperature peaks of 200°C**** Please contact Frabo technical department for further information regarding any fire protection applications.

2.6 MARKINGS

All copper and bronze press fittings are marked with Frabo logo.

FRABOPRESS H2O SECURFRABO M fittings also have the blue SECURFRABO symbol as they are equipped with the SECURFRABO safety system, which allows any un-pressed fittings to be detected. The SECURFRABO system is made using an elastomeric gasket whose patented shape allows liquid to leak out if the junction has not been pressed.

Thanks to SECURFRABO, when the system is tested, the fitting end not pressed can be quickly identified and action can be taken to reduce the possibility of mistakes or oversights that can reduce the system’s effectiveness over time.

Page 5: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

9

3. GALVANISED CARBON STEEL PRESS FITTINGS3.1 DESCRIPTION

FRABOPRESS C-STEEL SECURFRABO MCarbon-steel press fittings with special high corrosion resistance zinc-plating treatment and high-performance EPDM O-ring.The fittings shall be pressed with “M” profile jaws.

FRABOPRESS C-STEEL BIG-SIZELarge diameter (≥66.7 mm) carbon-steel press fittings with special high corrosion resistance zinc-plating treatment and high-performance EPDM O-ring. The fittings shall be pressed with “M” profile jaws.

3.2 CONSTRUCTION FEATURES

• Available range: 15, 18, 22, 28, 35, 42, 54 for FRABOPRESS C-STEEL SECURFRABO M 66.7, 76.1, 88.9, 108 mm for FRABOPRESS C-STEEL BIG-SIZE

• Fitting profile: the type of profile adopted is “M” type; • Fitting structure: the body features a particularly high thickness, hence guaranteeing maximum performance in every application.

3.3 GASKET SEAL / O-RING

For FRABOPRESS C-STEEL SECURFRABO M and FRABOPRESS C-STEEL BIG-SIZE series, the sealing ring is made of black EPDM. The high performance and excellent behavior of this material against ageing, ozone, sunlight, alkaline substances, and a number of chemical compounds allow safe and durable use in various civil and industrial applications. The maximum operating temperature that can be handled by the sealing gaskets is 110 °C.

The EPDM polymer is not resistant to combustible gases, oils, gasoline, turpentine, and hydrocarbons in general. Should it be necessary to transfer fluids containing mineral oils (fuel oil, gas oil, etc.), FRABO offers a specific FKM red gasket suitable for this type of applications.

For applications other than Potable Water, Heating Water & Chilled Water, please contact FRABO technical support office or your local distributor.

Page 6: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

10 11

FRABO: INSTALLER TRAINING MANUAL

3.4 APPLICATIONS

APPLICATION

FRABOPRESSC-STEEL SECURFRABO M

FRABOPRESSC-STEEL BIG-SIZE

Pmax (bar) Tmax °C Pmax

(bar) Tmax °C

Heating (closed circuit) 16 0°/+110°C 10 0°/+110°C

Cooling (closed circuit)* 16 -10°/+110°C 10 -10°/+110°C

Compressed air (residual oil <5 mg/m³)** 16 30°C 10 30°C

Compressed air (residual oil >5 mg/m³) (with FKM O-ring)** 16 30°C 10 30°C

Oils (with FKM O-ring) ** 16 30°C - -

Sprinkler*** - -

* any additives contained in the cooling media must be compatible with the EPDM O-rings** Residual oil content below 5mg/m³ (Class from 1 to 4 according to ISO 8573-1:2001). For oily residue according to Class 5 use the seal in FKM*** Please contact Frabo technical department for further information regarding fire protection applications.

3.5 MARKINGS

All carbon steel press fittings are marked with Frabo logo.

They are also provided with a red mark, featuring a banned tap, to indicate they are NOT suitable for potable water.

NOT FOR POTABLE WATER: this means that the tubes used with carbon-steel fittings are not suitable for household water applications.

FRABOPRESS C-STEEL SECURFRABO M fittings also have the red SECURFRABO symbol as they are equipped with the SECURFRABO safety system, which allows any un-pressed fittings to be detected. The SECURFRABO system is made using an elastomeric gasket whose patented shape allows liquid to leak out if the junction has not been pressed.

3.6 SUITABLE PIPES

Pipes available for FRABOPRESS C-STEEL SECURFRABO M and FRABOPRESS C-STEEL BIG SIZE system are carbon steel pipe, galvanized internally and externally, or only externally, electrically welded. Non-destructive test on 100% of the pipes with induced-current methods according to UNI EN ISO 10893 standard are performed during the production process to ensure tightness.

4. COMPATIBLE INSTALLATION TOOLSThe pressing of the fittings is to be carried out with a suitable tool and with a correctly maintained pressing jaw, in order to achieve an indissoluble cold junction, resistant to torsion, and a hydraulic seal guaranteed by the O-ring. All Jaws and slings must be for “M” Profile Fittings.

It is not the purpose of the training to give instruction on the use of the tools required for installation. There is a wide range of tool types and manufacturers suitable for the installation of Press Fitting Tube systems, and it is the installers responsibility to ensure suitability and familiarity with the operation of the tools chosen. You should always consult your chosen tool supplier and / or instruction manual to ensure suitability.

A guide to press fitting tools can be found on Frabo website www.frabo.com . For any additional information you can contact FRABO technical support office.

Page 7: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

12 13

FRABO: INSTALLER TRAINING MANUAL

Mark the insertion (socket) depth of the fitting onto the tube.

Insert the correctly sized jaws into the press-fit tool and place them over the bead at the mouth of the fitting.

Press the trigger or button to start the jointing cycle. A 90° angle between the tube and jaws must be maintained when pressing. When the jaws have fully enclosed the mouth of the fitting the joint is complete. The jaw should be released from around the fitting.

SpacingAllow sufficient clearance around each fitting to allow press-fit jaws to be attached without hindrance. For clipping distances see page 17.

Health and SafetyWe recommend that eye protection is worn when operating all press-fit tools.Do not activate a press-fit tool without a fitting in the jaws.

Further informationFurther detailed information can be downloaded from www.frabo.com.

6 7 8

5. INSTRUCTION FOR INSTALLATION5.1 INSTALLATION GUIDE FOR 15MM TO 35MM FITTINGS

1. PreliminariesSelect the correct size of tube and fitting for the job. Ensure that both are clean, in good condition and free from damage and imperfections.

Cut the pipe perpendicularly across its section (by means of a pipe cutter or a fine tooth saw).

Care must be taken to ensure that tube is cut square and free from scores.

Deburr both internal and external tube ends, then wipe clean of all swarf and debris.

If a deburrer is not available use a fine file to prepare the tube end.

Ensure the O-Ring is seated correctly within the fitting socket.

The tube must be fully inserted into the fitting until it meets the tube stop.

2 2.1 3

3.1 4 5

Page 8: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

14 15

FRABO: INSTALLER TRAINING MANUAL

5.2 INSTALLATION GUIDE FOR 42MM TO 108MM FITTINGS

1. PreliminariesSelect the correct size of tube and fitting for the job. Ensure that both are clean, in good condition and free from damage and imperfections.

Cut the tube squarely across its section, by means of a pipe cutter (Fig. 2.1) or an electromechanical saw (Fig. 2.2) or an electromechanical pipe cutter (Fig. 2.3). Care must be taken to ensure that tube is cut square and free from scores.

Deburr both internal and external tube ends, then wipe clean of all swarf and debris. You can use a manual deburrer (Fig. 3.1) or an electrical one (Fig. 3.2). If a deburrer is not available use a fine file to prepare the tube end (Fig. 3.3).

Ensure the O-Ring is seated correctly within the fitting socket.

The tube must be fully inserted into the fitting until it meets the tube stop.

Mark the insertion (socket) depth of the fitting onto the tube.

2.1 2.2 2.3

3.1 3.2 3.3

4 5 6

Select the appropriate size sling jaw and place it across the fitting.

Attach the appropriate adaptor to the press tool and connect it to the sling jaw. A 90° angle between the tube and the sling jaw must be maintained when pressing. Commence the pressing operation by pressing the trigger or button.

108mm second press For 108mm the sling jaw should be left in place and the second adaptor attached. Re-check to ensure the tube is still fully inserted and repeat the pressing operation to complete the procedure. The 108mm joint is not fully made until the fitting has been through two pressing operations.

After pressing open the adaptor and remove it from the chain.

Lubricant The use of dri-slide lubricant is required when pressing big size fittings. The pressing profile of the slings should be cleaned and lubricated every 50 joints for 42mm to 76 mm sizes, and every 5 joints for 89 and 108mm sizes. Sling segments, arms and pivots should be kept lubricated. Avoid any contact between the lubricant and the O-ring.

Spacing Allow sufficient clearance around each fitting to allow press-fit jaws to be attached without hindrance. For clipping distances see page 17.

Health and SafetyWe recommend that eye protection is worn when operating all press-fit tools. Do not activate a press-fit tool without a fitting in the jaws.

7 8 8.1

9

Page 9: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

16 17

FRABO: INSTALLER TRAINING MANUAL

5.3 TECHNICAL SOLUTIONS FOR INSTALLATION AND ASSEMBLY

1. HANDLING & STORAGE OF MATERIALS and PRE-INSTALLATION CHECKSCare should be taken always with handling & storing materials to ensure that no damage is caused to either tube or fittings. Attention should be made to the cleanliness of fittings, and where possible they should not be removed from packaging until required in order to prevent contamination from dirt or harmful substances. Take care when removing pipes from packing. The use of blades or sharp tools to cut packing can cause scratching which will not be sealed by the O-Rings. Prior to any installation, ensure that the materials selected are compatible with the requirements of the application and environment. Ensure that any pipe, fittings and O-Rings to be used are in good condition with no visible damage or contamination.

2. CUTTING THE PIPEPipe should always be cut squarely using tools or methods which do not affect the structure & integrity of the material. We would advise as a preference to use tube cutting tools which are non-abrasive, such as wheel cutters, so as to avoid heat generation caused by friction cutting methods such as abrasive discs. Excessive heat generation can cause damage to the integrity of the tube.

3. DEBURRING THE PIPEFollowing cutting, the pipe MUST be de-burred both externally and internally to prevent damage to the fitting O-Rings. This operation is necessary whenever the adopted cutting system can create burrs; for example, with manual and electric saws.

4. CONTROLBefore proceeding, check the correct O-Ring positioning, its integrity and cleanliness. Ensure also that there is no damage to the tube.

5. and 6. PIPE INSERTIONInsert the tube fully into the fitting, rotating slightly, and mark the tube. If a lubricant is required to assist with inserting the tube, ensure that it is suitable for use with the O-Ring and the application for the eventual fluid the system will transport.

7. and 8. TOOLS and PRESSINGPrior to pressing, prepare the tool by assembling all parts, jaws etc required for the press. Ensure that the specific instructions for the chosen tool are adhered to.Check battery has sufficient charge, that jaws are in good condition, clean and lubricated, and are the correct profile. (M profile).To perform perfect pressing, put the fitting inside the jaw and keep the tool positioned at right angle (90°) to the pipe. Ensure that the toroidal chamber of the fitting (which contains the O-Ring is properly positioned inside corresponding groove of the jaw. Then begin pressing the junction; the pliers will automatically perform the deformation until its completion.

Slings are used for pressing fittings in sizes from 42mm to 108mm.Slings are used in conjunction with adaptors and the specific procedure for the chosen tool should be followed. With the correct adaptor fitted to the press tool, engage the adaptor to the sling and press the trigger to start the pressing. Once complete the sling can be disconnected and removed from the fitting.

8.1 PROCEDURE FOR 108MM FITTINGS108mm fittings require two presses. The specific procedure for the chosen tool type should be followed and adhered to and whilst there are tools on the market that can make a 108mm joint with a single press, most tools require a double press process.

This is generally achieved using two different adaptors to ensure sufficient force is applied to complete the press. In these instances, the tool should be supplied with a 108mm Adaptor (1) and Adaptor (2).

Two presses are made using the same sling but in sequence with the two adaptors. It is good practice to rotate the sling to a different position on the fitting for the second press.

5.4 FITTING DEPTHS

The installation depths and the coupling tolerances are designed and implemented with the utmost attention to ensure the highest degree of safety of the junction.

The connection depths based on the diameter are reported in following table.

Nominal Diam. [ mm ]

L [ mm ]

Nominal Diam.[ mm ]

L[ mm ]

15 21 66.7 50

18 22 76.1 50

22 23 88.9 55

28 24 108 70

35 25

42 35

54 39

5.5 CLIPPING DISTANCES

Distances to be respected for the pipes, according to DIN 198, section 2*RECOMMENDED BY FRABO

BIG-SIZE

DN 12 15 20 25 32 40 50 65 80 100

Nominal dimension (diameter x thickness

mm)

Carbon Steel Pipes

15x1.2 18x1.2 22x1.2 28x1.5 35x1.5 42x1.5 54x1.5 76.1x2 88.9x2 108x2

Copper Pipes 15x0.8/1 18x0.8/1 22x0.9/1 28x1/1.5 35x1.5 42x1.5 54x2

Distances [m]

1.25 1.5 2.0 2.25 2.75 3.0 3.5 4.25 4.75 5.0

1.5* 2.5* 3.5* 5.0*

DistancesFor fixing the fittings, the normal collars on the market can be used with the distances indicated in the above table.

Page 10: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

18 19

FRABO: INSTALLER TRAINING MANUAL

5.6 INSTALLATION DEPTHS

The distances from walls and corners necessary for the installation of pipelines can be deduced from the diagrams and the following tables:

Nom. diam. mm. 15 18 22 28 35

42chain

54chain

66.7chain

76.1chain

88.9chain

108chain

d mm 20 22 25 25 30 75 85 110 110 120 140

a mm 56 60 65 75 83 115 120 140 140 150 170

Minimum depths of the pipelines installed in-wall

Nom. diam. mm. 15 18 22 28 35

42chain

54chain

66.7chain

76,1chain

88,9chain

108chain

d mm 31 31 31 31 31 75 85 110 110 120 140

a mm 80 80 80 80 84 75 85 110 110 120 140

d1 mm 28 28 35 35 44 115 120 140 140 150 170

Minimum depths of pipelines installed near corners

Nom. diam. mm. 15 18 22 28 35 42

chain54

chain66.7

chain76.1

chain88.9

chain108

chain

d mm 31 31 31 31 31 75 85 110 110 120 140

a mm 80 80 80 80 84 75 85 140 140 150 170

c mm 155 161 173 181 206 265 290 350 350 390 450

d1 mm 28 28 35 35 44 115 120 140 140 150 170

Minimum depths of pipelines installed inside cracks and crevices

d mm 15-54

A mm 50

Minimum distance from the fitting to the wall for pass-through installations

6. MIXED INSTALLATION

A mixed installation is when, during the implementation of an installation, different materials are put into contact.

The materials can be:

• CARBON STEEL• STAINLESS STEEL• COPPER• COPPER ALLOY (BRONZE AND BRASS)

The following table shows typical installation conditions, which can generate contact between different metals.

When the marker is green, the direct contact is permitted. When the marker is red, the direct contact is not recommended. When the marker is orange, the direct contact can be considered but only under the written condition.

Component (fitting)

Stainless steel pipe

Zinc coated pipe

Copper pipe

Stainless steel

Use transition fitting in copper alloy (gunmetal)

Zinc coated steel

Use transition fitting in copper alloy (gunmetal)

Copper

Use transition fitting in copper alloy (gunmetal)

Copper alloy

(Brass/Bronze)

Use transition fitting in

copper alloy (gunmetal)

Page 11: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

20 21

FRABO: INSTALLER TRAINING MANUAL

7. THERMAL EXPANSIONS

For all the types of pipes constituting a distribution network the elongations or contractions due to thermal expansions as a result of the increase or decrease of temperature of the conveyed fluid must be evaluated.

To compensate for these effects, the necessary space for the expansions, the proper placement of fixed sliding support points, and the realization of any line compensators must be provided.

It is necessary to determine the extension of a given part of pipe [∆L] based on a certain thermal variation [∆T]. The equation used to calculate the extension is:

∆L = L • α • ∆T

With

∆L: global elongation [m] L: length of the piping [m] α: linear expansion coefficient (typical for every material see table below) [K-1]

Material α: linear expansion coefficient [K-1]

Copper 16,6 10-6

Carbon steel 12,0 10-6

Example:

in a straight copper tubing, which is 40 m long and installed at a room temperature of 5 °C and which can reach an operating temperature of 85 °C, the elongation is:

∆L = 40 • 0.0000166 • (85 - 5) = 0.0531 m

which corresponds to 53 mm If the conduit is found between two fixed pieces of equipment (e.g. a pump and a heat exchange group) and has a limited diameter (e.g. 18 x 1.0), only bending of the pipe would most likely be found as a result of expansion, with harmful consequences for any intermediate bodies (valves or others).

If the pipe has a larger diameter (e.g. 54 x 1.5) and therefore less elasticity, elevated axial effects could occur.

Small longitudinal changes in piping can be absorbed by the elasticity of the pipe itself while in large pipe networks Elongation compensators are required.

Bd Values (dilatation arm length values) are provided by the following graphs.

Compensation by derivation

Compensation by U bend (square and rectangular)

Carbon steel Copper

Carbon steel Copper

Bd [m

]

Dilatation in [mm] Dilatation in [mm]

Bd [m

]

Bd [m

]

Dilatation in [mm] Dilatation in [mm]

Bd [m

]

Compensation by derivation Compensation by U bend (square and rectangular)

Page 12: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

22

FRABO: INSTALLER TRAINING MANUAL

8. TESTING & COMMISSIONING

Testing & Commissioning of the installation should be carried out in conjunction with all local Legislation, Standards & Codes of practice.

Pressure testing during commissioning for carbon steel press fittings

Pressure testing can be performed using air (or inert gases like nitrogen) or water. A different or specific testing method might be required by commissioning schemes.

CARBON STEEL

Testing with water will most probably (even after emptying and drying) leave some water remains which may highly increase the risk of corrosion inside the piping. Therefore, in case the system has to be left empty (not in use) even for a short time, a pressure test with dry air or inert gas should be performed.

Leak test and Tightness test

Generally, Leak test (low pressure test to check for leaks) is to be performed with air or inert gas while Tightness test (higher pressure test to check for integrity and strength of the system) is to be performed with water.

Leak test shall be performed with dry air or a dry and clean nitrogen-rich air mixture. Test pressure shall be kept below 1 bar (0.5 bars is generally considered ok). Air shall be free from oil to avoid any contamination or damage to the EPDM O-Ring. Test times shall be 30 minutes minimum up to an hour. Leak test can be performed also by hydraulic pressure testing: in this case pressure shall be kept at 0.5 bar.

Tightness test shall be hydraulic and as generally required by EU standards and Regulations the water systems shall be capable of withstanding an internal pressure of 1,5 times the maximum operating pressure. Test time is 1 hour minimum.

If, after the tightness test, leaving the system full of water is not possible then the piping shall be fully drained and dried by purging with dry air/nitrogen.

CARBON STEEL

If leaving the system full of water is not possible then the tightness test should not be carried out until such time as it is possible to do so and leave the system full on completion of the test.

In case leaks or damaged fittings are found during the leak or tightness test, the fittings must be replaced and the tests performed once again.

9. WARRANTY

To preserve Warranty, the installation must be carried out in accordance with the Installation Manual and not subjected to any conditions prior to, during, or following installation which could attribute to material failure.

The full text of warranty conditions is available at Smith Brothers Stores Ltd.

Frabo accepts no responsibility for any inaccuracies due to printing errors. Frabo reserves the right to change packaging and product specifications at any time and without notice in order to improve their use. Commercial transactions between buyers and Frabo S.p.A. are governed by the General Conditions of Sale shown on the official website: www.frabo.com

Page 13: UK MARKET fittings M profile...2.3 Gasket seal / O-Ring 6 2.4 Suitable pipes 6 2.5 Applications 7 2.6 Markings 7 3. GALVANISED CARBON STEEL PRESS FITTINGS 9 3.1 Description 9 3.2 Construction

FRA.BO S.p.A.

HEADQUARTERVia Cadorna, 30 25027 Quinzano d’Oglio (BS) - Italy

MANUFACTURING UNITVia Circonvallazione, 726020 Bordolano (CR) - Italy

T +39 030 99 25 711 F +39 030 99 24 127 @ [email protected] W www.frabo.com

INST

ALLE

R GU

IDE

06.2

019

V1