UAD PERMIT TO WORK MATRIX...DW3 PERMIT TO WORK MATRIX- CASE FOR CHANGE Cf hCase for change:-Wait...

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UAD PERMIT TO WORK MATRIX 1

Transcript of UAD PERMIT TO WORK MATRIX...DW3 PERMIT TO WORK MATRIX- CASE FOR CHANGE Cf hCase for change:-Wait...

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UAD PERMIT TO WORK MATRIX

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AGENDA

Report out on Ram/Powell Pilot

C S f R OCurrent Status of Report Out

Where should I be able to find this on an asset?

PtW Matrix

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DW3 PERMIT TO WORK MATRIX- CASE FOR CHANGE

C f hCase for change:

-Wait time and Non-value added permitting identified as offender of decreasing capacity of workforce

-UAD averages 24-26K permits annually with an average of 2500 monthly per month (does not include tasks that require only JSA)

-Average time to create (not copy) permit: 15- 60+ minutesAverage time to create (not copy) permit: 15 60+ minutes

-Do the math: 20 mins X 2500 permits = 50K minutes (833 hrs) spent creating permits PER MONTH

l f k f-Inconsistent application of Permit to Work from asset-to-asset; crew-to-crew

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RAM/POWELL PILOT RESULTS

180

Permits at Ram/Powell by Month18% Reduction in PtW10 hours/month less

140

160

100

120

60

80

0

20

40

0Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb

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Advisor/Job Sponsor/Construction Inspector Job Aid (Standard Work) – PtW Matrix

l bInitial Job Review

Verify the Safe Work Documentation against PtW Matrix

What documentation is required? Is it in place?

h h d A h l f f b l Is there a third-party JSA that is relevant? Review requirements for feasibility.

Verify the appropriate elements are included in ISSOW. Where third-party JSAs are being used, ensure they are referenced correctly.

SIMOPS Meeting (if required)SIMOPS Meeting (if required)

Bring all Safe Work Documentation (PtW and JSAs) for job for discussion.

Job Sponsorship

f b h l ( ) d bPerform Job Sponsorship Role per HSE0008 (PR02-TO.02) and Job Sponsor training

Break-In Work

Assess if job requires review outside the normal PtW approval process (eg – immediate threat to life or d i )production upset)

What documentation is required? Is it in place?

Is there a third-party JSA that is relevant? Review requirements for feasibility.

Verify the appropriate elements are included in ISSOW Where third-party JSAs are being used ensure

UA Deepwater Well Maintenance & Intervention

Verify the appropriate elements are included in ISSOW. Where third-party JSAs are being used, ensure they are referenced correctly.

Route Safe Work Documentation for review and approval.

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ROLL OUT/ TRAINING- ASSET LIST W/ DATES

Asset Round 1 date Round 2 date

Auger February 24th March 10th

b h h h

Roll Out/ Training sessions are virtual session to discuss the Matrix:Ursa February 24th March 10th

Cognac February 25th March 11th

WD-143 February 25th March 11th

Matrix:•The Permit to Work Matrix (background work to now)

•How to use

Enchilada/ Salsa

February 26th March 12th

ST-300 February 26th March 12th

•Application

•Location •Evergreen/ reconciliation y

Brutus February 27th March 13th

Mars February 27th March 13th

Ol February 28th March 14th

g /process

•Q&A

Olympus February 28th March 14th

Perdido February 28th March 14th

Abandonment TBD TBD

Anyone else we need to schedule??

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ROLL OUT PLAN

November December January February March AprilNovember December January-February March-April-Pilot @ Ram Powell to understand gaps (if any)

-Connect w/ Ram Powell to understand any changes or obstacles

-Schedule roll-outcommunication of matrix (2/13)

-Training w/ each asset (2/24- 3/14)

Begin using Matrix once-Ensure Matrix is complete

-Vet to PLT for final approval

-Training w/ each asset (2/24- 3/14)

-Begin using Matrix once

-Begin using Matrix once trained

-Roll out SWPA standard updates including PtW

trained

-Ongoing comms with field/ Partners in Safety

matrix (March)

May-June July-August September-October November-December-Ongoing comms with field/ Partners in Safety

-Constantly scour for incidents that may effect activity rankings

-Ongoing comms with field/ Partners in Safety

-Begin reconciliation process with assets for any additions or revisions to

-(June) Reconcile any added/ revised content from each asset; compare for additions to matrix as well as any changes

y g

-Ongoing comms with field/ Partners in Safety

-Run & maintaincurrent content (to include in new E-PtW tool)

-Ongoing comms with field/ Partners in Safetywell as any changes

needed to current contentfield/ Partners in Safety

Completed In Progress

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WHERE CAN I FIND THIS MATRIX?

Intent is to have copies of the Matrix on the asset in a number of places:

Each asset will have a copy of the Matrix in a binder(s) in each team leaders office to include OIM/PIC officeleaders office, to include OIM/PIC office

Intent is to have a poster sized version of the Matrix posted in Intent is to have a poster sized version of the Matrix posted in conspicuous areas (i.e. main hallways, Permit creation/ issuance points, evening permit meeting conference rooms, etc…)

Matrix will also be electronic: stored on asset’s OWE space (in PTWS folder)PTWS folder)

Master copy of Matrix will be located in SWPA standard (PR02-pyTO.06)

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Q&AQ&A

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BACK-UP SLIDES

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PILOT (RAM POWELL) YEARLY COMPARISON

Permit 132 163

Pre-Appr 10 12Permit 127 77

Pre-Appr 3 4

Jan-14 Feb-14Jan-13 Feb-13

Noticeable d

Without Rig With Rig

Pre Appr 10 12CSE 1 3TSJSA 0 16"Pre-

Pre Appr 3 4

CSE 6 3

TSJSA 23 17"Pre-

decrease in Permit

SignificantPlanned" 70 74Issued 116 132

%Planned 60.3% 56.1%

PrePlanned" 65 30

Issued 101 59

%Planned 64 4% 50 8%

Significant increase in

JSAs

CW 71 78HW-1 4 6HW-2 39 64

%Planned 64.4% 50.8%

CW 62 44

HW-1 5 5

HW 2 48 23HW 2 39 64

BreakCont 28 27EnergElec 1 1

HW-2 48 23

BreakCont 15 9

EnergElec 1 1Decrease throughout allthroughout all WCC types

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Permit to Work ProcessPermit to Work Process- Revised

Job Definition Pre-JobPlanning Approval Initiate Work Execute Work Closeout

WorkJob Definition Pre-JobPlanning Approval Initiate Work Execute Work Closeout

Work

C lt ith AA/PIC b f· Define work to be done· Assess level of risk for

the worko Use RAM and/or

location specific list (SSTL/LOP)

o Use JPM· Identify Job Sponsor

· Review risk vs. Job Planning Matrix (JPM)o Determine required

documentation· Prepare Safe Work Plan· Prepare Work Control

Certificates (WCCs)o Permit Cold Work Cold Work

· Hold Work Planning Meeting

· Review SIMOPs/MOPO,suspended work, and other proposed work

· Agree andapprove

· Jobsite visit by Job Sponsor; verify controls in place

· Issue WCC to Performing Technician

· Hold Tailgate Safety Meetingo Discuss WCC, JSA,

LOTO, and prior learnings

· Post documentation at jobsite, other sites as necessary

· Work party begins work· Jobsite visits by Job

Sponsor (others as required)

· Use "pause” and “STOP-work” whenever appropriate

· Close out WCC· Capture and document

learnings· Make notifications· Archive the WCC by

Site Administrator· Pre-Start Check

(NOTE 1)

· Define work to be done· Assess activity

against PtW Matrixo Use RAM and/or

location specific list (SSTL/LOP)

o Use JPM· Identify Job Sponsor

·Consult with AA/PIC before creating documentation

o Determine required documentation

· Prepare Safe Work Plan· Prepare Work Control

Certificates (WCCs)o Permit Cold Work Cold Work

·Challenge documentation against matrix· Review SIMOPs/MOPO,

suspended work, and other proposed work

· Agree and approve

· Jobsite visit by Job Sponsor; verify controls in place

· Issue WCC to Performing Technician

· Hold Tailgate Safety Meetingo Discuss WCC, JSA,

LOTO, and prior learnings

· Post documentation at jobsite, other sites as necessary

· Work party begins work· Jobsite visits by Job

Sponsor (others as required)

· Use "pause” and “STOP-work” whenever

i t

· Close out WCC· Capture and document

learnings· Make notifications· Archive the WCC by

Site Administrator· Pre-Start Check

(NOTE 1)

Cold Work –Breaking Containment

Hot Work Cat. 1 Hot Work Cat. 2 Energized Electrical

o Task Specific JSAo CSEo Pre-Approved Work

· Prepare Lock-Out/Tag-

learningso Obtain signatures of

work party members· Ensure site is energy-

free and clean· Ensure all controls in

place and ready

appropriate· Suspend work at end

of shift, or close out if appropriate

Cold Work –Breaking Containment

Hot Work Cat. 1 Hot Work Cat. 2 Energized Electrical

o Task Specific JSAo CSEo Pre-Approved Work

· Prepare Lock-Out/Tag-

learningso Obtain signatures of

work party members· Ensure site is energy-

free and clean· Ensure all controls in

place and ready

appropriate· Suspend work at end

of shift, or close out if appropriate

p gOut, if applicable

· Conduct initial jobsite visito Review hazards and

controls

epa e oc Out/ agOut, if applicable

· Conduct initial jobsite visito Review hazards and

controls

UA Deepwater Well Maintenance & Intervention

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WHAT’S HOLDING BACK CHANGE

LSR # 1. Work with a valid Work Permit when required. Im not losing my job because I didn’t have a permit:

Here’s an explanation (page 3)p (p g )

First thing you must do is always check whether a permit is required for this work at thi it d ti ifi d i th P it t W k (PTW) P d

LSR Guide

this site and time as specified in the Permit to Work (PTW) Procedure

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WHAT’S HOLDING BACK CHANGE (CONT.)

I feel more secure under a permit because the OIM/PIC signs it:

As per SEMS II final rule (implemented June 4, 2013), Part 3- Hazard Analysis (250.1911) states: The individual designated as being in charge ofAnalysis (250.1911) states: The individual designated as being in charge of the facility by the operator must approve and sign all JSAs.

There is no oversight lost. Due to this rule, now all JSAs, both Shell and Partners in Safety, must be signed and approved by the person in charge.a e s Sa e y, us be s g ed a d app oved by e pe so c a ge.

Effective= June 4, 2013 Compliance Date= June 4, 2014

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CHANGE MANAGEMENT FOR PERMIT MATRIX

h b f h h ll k ff hThere are a number of changes that will take effect with Permit matrix:

Requirement that all non-core (third party) contractors must work under a permit

PtW documentation is based on activity risk, SIMOPs, impact to production, etc… PtW documentation is based on activity risk, SIMOPs, impact to production, etc…

Aligns with connotation of “Partner” in Partner in Safety

Partners in Safety engaged and communicated to ensure understanding

Some activities that were permitted before may not be permitted now (and vice versa due to incidents within Shell and industry)

Activity requirements have been vetted and approved by respective TAs/ SMEsActivity requirements have been vetted and approved by respective TAs/ SMEs and BCD custodians

Some assets did not have an LOP matrix in past, so this matrix is complete change from previousfrom previous

Matrix will be owned by asset and the master copy housed in SWPA standard, with local hard copy poster located near permit generation areas (i.e. quarters, offices, hallways, etc…)

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OIM/PIC Job Aid (Standard Work) – PtW Matrix

SIMOPS M iSIMOPS Meeting

Spot check ~10% of the Permits against PtW Matrix

What documentation is required? Is it in place? If not – do not approve PtW and review additional Permit Documentation.

Is the JSA linked to other jobs with similar exposures? Can they be bundled into a single PtW? If JSAs are all ready bundled, are they Is the JSA linked to other jobs with similar exposures? Can they be bundled into a single PtW? If JSAs are all ready bundled, are they appropriate?

Authorize all permits and JSAs

Evaluate SIMOPS concerns for following day

C ll S SA l h S MSCountersign all TS-JSAs to comply with SEMS II requirement

Deck Time

Once a day, go to a work site and check the Safe Work Documentation

Is the JSA being followed and all barriers and controls in place? Is the JSA being followed and all barriers and controls in place?

Have all people at the job sire signed the permit?

Is there adequate interaction with Job Sponsor/Operations?

Break-In Work (outside the SIMOPS Meetings)

Is it critical that this job be authorized outside the normal process? If not, it can wait until 5:00.

Has the appropriate Team Lead and Job Sponsor reviewed the Documentation? If not, send the documentation to the appropriate Team Lead.

Ch k d t ti i t th i t i th M t i A dditi l t l i d?

UA Deepwater Well Maintenance & Intervention

Check documentation against the requirements in the Matrix. Are additional controls required?

Determine if the JSA can be bundled with other JSAs in a single Permit.

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Team Lead Job Aid (Standard Work) – PtW Matrix

Prior to SIMOPS Meetingg

Verify the Permits for your area against PtW Matrix

What documentation is required? Is it in place? If not – do not move PtW to approval step and review additional Permit Documentation.

Is the JSA linked to other jobs with similar exposures? Can they be bundled into a single PtW? Is the JSA linked to other jobs with similar exposures? Can they be bundled into a single PtW?

Verify the appropriate elements are included in ISSOW. Where third-party JSAs are being used, ensure they are referenced correctly.

Determine if the JSA can be bundled with other JSAs in a single Permit. If JSAs are bundled, are they appropriate?

SIMOPS Meeting

Evaluate SIMOPS concerns for following day

Break-In Work (outside the SIMOPS Meetings)

Is it critical (eg – immediate HSE threat or equipment break downs) that this job be authorized outside the normal process? If not, it can wait until 5:00.

Check documentation against the requirements in the Matrix. Are additional controls required?

Determine if the JSA can be bundled with other JSAs in a single Permit prior to putting it in ISSOW.g p p g W

Deck Time

Once a day, go to a work site and check the Safe Work Documentation (as part off the PtW Effectiveness Audit)

Is the JSA being followed and all barriers and controls in place?

UA Deepwater Well Maintenance & Intervention

Have all people at the job sire signed the permit?

Is there adequate interaction with Job Sponsor/Operations?