U-II Gear Box Details

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29.5.2013 BINANI CEMENT LTD.- UNIT-II Statement for Gear units [All Makes] S.NO. LOCATION GEAR UNIT MOTOR BEARING DETAIL MAKE MODEL POWER RATIO O/P RPM BACKSTOP DEVICE POWER RPM BEARINGS QTY OIL SEAL QTY LS STACKER AND RECLAIMER DRIVES 1 Flender H2SH-4 51 KW 20/1 1500 77.14 FXM 51-25DX/H 30 460 10lt 37 32307 1 35x47x7 CRW1-R13938 1 32306 1 30217 1 85x110x10 CRW1-R33425 1 30215 1 32309 2 2 Flender H2SH-4 51 KW 20/1 1500 77.14 FXM 51-25DX/H 30 460 10lt 37 32307 1 35x47x7 CRW1-R13938 1 32306 1 30217 1 85x110x10 CRW1-R33425 1 30215 1 32309 2 3 221 BC1 Flender H3SH-9 119 KW 25/1 1500 58.96 460 45lt 132 32213 2 65x85x8 CRW1-R25420 1 32030 1 30228 1 32317 2 150x180x12 HMS4-R59005 1 32312 2 3 221 BC2 LS Stacker belt Flender SCN-355 160 Kw 25/1 1500 58.96 RS CI 80/75 320 160 5 312 RE1 Flender H3DH-8 14.7 80/1 1500 18.92 Not Applicable 460 60lt 30 33208 2 40x52x7 CRW1-R15805 1 182934 2 32314 2 170x200x12 HMS4-R66925 2 32310 2 6 312 RE1 Flender KA148K4160 Not Applicable 7 312 RE1 Flender KA148K4160 Not Applicable 8 312 RE1 Flender H3DH-10 32 KW 100/1 1500 15.13 Not Applicable 460 45 1500 32307 2 35x47x7 CRW1-R13938 1 182940 2 32317 2 200x230x15 HMS4-R 78705 2 32312 2 9 312 RE2 Flender H3DH-10 32 KW 100/1 1500 15.13 Not Applicable 460 45 1500 32307 2 35x47x7 CRW1-R13938 1 182940 2 32317 2 200x230x15 HMS4-R 78705 2 32312 2 10 312 BC1 Reclaimer belt Flender H2SH-6 48 KW 28/1 1500 53.57 460 16lt 55 1500 32308 1 40x52x7 CRW1-R15805 1 32212 1 32024 1 30221 1 120x140x13 HMS4-R47212 1 32311 2 10 312 BC1 Reclaimer Belt Elecon SCN-315 90 KW 28/1 1500 53.57 FXM 11 312 BC2 Elecon PD-31-R11-V32-28-Z1 256 KW 28/1 1500 54.3 FXM 100 SFX 50 320 90 1500 33211 2 55x100x10 1 32314 2 32318 2 200x230x15 1 2 EQP. NO. INPUT RPM OIL VG OIL QTY. 211BC3 (MOD) Crusher modified belts 211BC5 (MOD) Crusher modified belts Crusher modified belts FXM 100-50SX/H 55 Bridge Reclaimer Face Racking System Bridge Reclaimer Long Travel Drive-A 142.41: 1 Bridge Reclaimer Long Travel Drive-B 142.41: 1 Bridge Reclaimer Scrapper chain Drive-I 16 lt Bridge Reclaimer Scrapper chain Drive-II 16 lt FXM 66-25DX/H 35 Belt to weigh feeder-1 NCF 2940 VH/C3

Transcript of U-II Gear Box Details

Gear box OA details_20.1.201229.5.2013BINANI CEMENT LTD.- UNIT-IIStatement for Gear units [All Makes]S.NO.EQP. NO.LOCATIONGEAR UNITMOTORBEARING DETAILMAKEMODELPOWERRATIOINPUT RPMO/P RPMSERIAL NO.BACKSTOP DEVICEORDER NO.OIL VGOIL QTY.MAKEPOWERRPMFRAME SIZE.BEARINGSQTYOIL SEALQTYLS STACKER AND RECLAIMER DRIVES1211BC3 (MOD)Crusher modified beltsFlenderH2SH-451 KW20/1150077.140534.5138.016.1FXM 51-25DX/H 3046010lt3732307135x47x7 CRW1-R13938132306130217185x110x10 CRW1-R3342513021513230922211BC5 (MOD)Crusher modified beltsFlenderH2SH-451 KW20/1150077.140534.5138.016.2FXM 51-25DX/H 3046010lt3732307135x47x7 CRW1-R13938132306130217185x110x10 CRW1-R3342513021513230923221 BC1Crusher modified beltsFlenderH3SH-9119 KW25/1150058.960534.5138.017.1FXM 100-50SX/H 5546045lt13232213265x85x8 CRW1-R254201320301302281323172150x180x12 HMS4-R5900513231223221 BC2LS Stacker beltFlenderSCN-355160 Kw25/1150058.96WHG 41012 LHRS CI 80/753201605312 RE1Bridge Reclaimer Face Racking SystemFlenderH3DH-814.780/1150018.920501.5061.018.1Not Applicable46060lt3033208240x52x7 CRW1-R1580511829342323142170x200x12 HMS4-R6692523231026312 RE1Bridge Reclaimer Long Travel Drive-AFlenderKA148K4160142.41:1Not Applicable7312 RE1Bridge Reclaimer Long Travel Drive-BFlenderKA148K4160142.41:18300321/01Not Applicable8312 RE1Bridge Reclaimer Scrapper chain Drive-IFlenderH3DH-1032 KW100/1150015.130501.5061.020.1Not Applicable46016 ltBaldor451500D225M32307235x47x7 CRW1-R1393811829402323172200x230x15 HMS4-R 7870523231229312 RE2Bridge Reclaimer Scrapper chain Drive-IIFlenderH3DH-1032 KW100/1150015.130501.5061.020.2Not Applicable46016 ltBaldor451500D225M32307235x47x7 CRW1-R1393811829402323172200x230x15 HMS4-R 78705232312210312 BC1Reclaimer beltFlenderH2SH-648 KW28/1150053.570534.5138.006.1FXM 66-25DX/H 35905546016ltBaldor551500ND250M32308140x52x7 CRW1-R158051322121320241Discarded in April 2010302211120x140x13 HMS4-R47212132311210312 BC1Reclaimer BeltEleconSCN-31590 KW28/1150053.57WHG 38773 RHFXMUpgraded in April 201011312 BC2Belt to weigh feeder-1EleconPD-31-R11-V32-28-Z1256 KW28/1150054.3707007FXM 100 SFX 50HDLS-1717/1320Baldor90150033211255x100x101Added on 11.08.2009323142323182200x230x151NCF 2940 VH/C32SILICA CONVEYORS12242 BC1FlenderH3SH-54.7 KW35.5/1150043.890534.5138.013.2Not Applicable905546015ltBaldor7.5150033109245x60x8 CRW1-R1775013202421323112110x130x12 CRW1-R4331032308213242 BC2Belt after silica crusherFlenderH3SH-513.8 KW35.5/1150043.890534.5138.012.2FXM 86-25DX/H 40905546015ltBaldor18.5150033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308214242 BC3Silica reverse beltFlenderH3SH-56.45 KW35.5/1150043.890534.5138.011.4FXM 86-25DX/H 40905546015ltBaldor1133109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082LIMESTONE CONVEYORS TO RAW MILL15332 BC1Limestone FeedingFlenderH3SH-758 KW25/1150058.730534.5138.008.1FXM 85-50SX/H50905546028ltBaldor75150032210250x65x8 CRW1-R196051320262323142130x160x12 CRW1-R51125132310216332 BC2Belt feeding material from WF to Raw mill sectionFlenderH3SH-56.45 KW35.5/1150043.890534.5138.011.1Not Applicable905546015ltBaldor111500D160M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082SECONDARY CRUSHER17352BC1Belt conveyorEleconPD-2255 KW28/1150053.5718352BC2Belt conveyorEleconPD-2255 KW28/1150053.5719352BC3Belt conveyorEleconPD-2255 KW28/1150053.57RAW MILL AND RELATED DRIVES20362 FD1Rotary SluiceEleconSSM ASP-1440/1466016PBL15150021362 MD1Raw mill main driveMAAGWPU-142/C-3302897 KW37.6/199526.4116005444/10Not Applicable762985200 LBHEL310099522362 SR1Raw Mill SeparatorFlenderB3SV-11180KW18/11500830501.5061.015.1Not Applicable32062lt315118732316275*95*10 CRW1-R295251320362323202180*210*15 HMS4-R70805232315223362 BC1Reject belt from RMFlenderH3SH-525 KW35.5/1150043.890534.5138.009.1FXM 86-25DX/H 40905546015ltBaldor30150033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082243A2 BE1Raw mill bag house to kiln dustFlenderB3SH-540 KW45/1150033.30501.5113.026.1FXM 86-25DX/H 40501.511346014ltBaldor15146032309240x52x7 CRW1-R158052320242323112110x130x12 CRW1-R433101323082253A2 BE2Kiln dust bin discharge to kiln feed binFlenderB3SH-423 KW45/1150033.30501.5113.022.1FXM 66-25DX/H 40501.51134609ltBaldor11146032308235x47x7 CRW1-R13938230217232309285x110x10 CRW1-R33425133208132307126392 BE1C.F.Silo feed elevator-IFlenderB3SH-1289 KW50/1150029.590501.5113.034.1FXM 140-50SX/H 6546072ltBaldor1101489D280M32316275x95x10 CRW1-R295252320381302361323202190x220x15 HMS4-R74805132315227392 BE2C.F.Silo feed elevator-IIFlenderB3SH-1289 KW50/1150029.590501.5113.034.2FXM 140-50SX/H 6546072ltBaldor1101489D280M32316275x95x10 CRW1-R295252320381302361323202190x220x15 HMS4-R748051323152COAL MILL SECTION28L21BC1 (MOD.)Coal conveying modified beltFlenderH3SH-519.1 KW35.5/1150043.890534.5138.018.1FXM 86-25DX/H 4046015lt2233109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308229L22 BC1Coal carrying Inclined belt 1FlenderH3SH-513.8 KW35.5/1150043.890534.5138.012.1FXM 86-25DX/H 4046015ltBaldor18.51470D180M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308230L22 BC2Coal carrying Inclined belt 2FlenderH3SH-525.1 KW35.5/1150043.890534.5138.009.2FXM 86-25DX/H 4046015ltBaldor301465D200L33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308231L22 BC3Coal carrying Inclined belt 3FlenderH3SH-525.1 KW35.5/1150043.890534.5138.009.3FXM 86-25DX/H 4046015ltBaldor301465D200L33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308232L22 BC4Coal conveying Reverse beltFlenderH3SH-56.45 KW35.5/1150043.890534.5138.011.2Not Applicable46015ltBaldor111450D160M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308233L22 BC5Coal hopper feed beltFlenderH3SH-56.45 KW35.5/1150043.890534.5138.011.3Not Applicable46015ltBaldor111450D160M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308234L22 BC6Belt down the coal mill weigh feederFlenderH3SH-56.45 KW35.5/1150043.890534.5138.011.5Not Applicable46015ltBaldor33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308235L92 SC1Screw conveyor to coal binEleconPD-35-R-11V-12/100:1 Z012100/1148514.85700806 HAP JLF 331/236L92 SC2Screw conveyor to coal binEleconPD-35-R-11V-12/100:1 Z012100/1148514.85700805 HAP JLF 331/137L42 BC1Coal mill feed beltFlenderH3SH-57.3 KW35.5/1150043.890534.5138.010.1Not Applicable46015lltBaldor33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308238V92 BC1Belt feeding coal to preheaterFlenderH3SH-56.45 KW35.5/1150043.890534.5138.019.1FXM 86-25DX/H 4046015lltBaldor11145033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308239V92 BC3Feed to CalcinerFlenderH3SH-570 KW35.5/1150043.890534.5138.013.1Not Applicable46015ltBaldor111450D160M33109245x60x8 CRW1-R177501320242110x130x12 CRW1-R43310132311232308240L42 SA1Coal mill separatorFlenderH2SV-590 KW7.1/1600-150083.2-2080501.5061.009.1Not Applicable33212260*75*8 CRW1-R234291320242110*130*12 CRW1-R43310232311241L42 MD1Coal mill main driveMAAGWPU-27/C666 KW28/199535.2516005443/10Not Applicable3202400 LBHEL650995NU 2334 ECMA.C3131310 X/DF1NU 236 ECMA.C3124048 CC/W33123236 CC/W33/C33KILN SECTION42432 BE2Kiln feed elevator(CCR side )FlenderB3SH-14122 KW50/1150029.560501.5113.042.1FXM 170-63SX/H 80501.5113460140ltBaldor1601485D315S32315285x110x10 CRW1-R3342511830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R35410132318243432 BE2Kiln feed elevator(Raw Mill side )FlenderB3SH-14122 KW50/1150029.560501.5113.042.1FXM 170-63SX/H 80501.5113460140ltBaldor1601485D315S32315285x110x10 CRW1-R3342511830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R35410132318244432 BE1Kiln feed elevator(CCR side)StandbyFlenderB3SH-13112 KW50/1150029.770501.5113.038.1FXM 170-63SX/H 80460130ltBaldor1321485D315S32318270x90x8 CRW1-R2774011830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R35410132318245432 BE1Kiln feed elevatorRaw Mill side)StandbyFlenderB3SH-13112 KW50/1150029.770501.5113.038.1FXM 170-63SX/H 80460130ltBaldor1321485D315S32318270x90x8 CRW1-R2774011830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R35410132318246462 MD1Kiln main drive(CCR side)FlenderH3SH-21357 KW26/189834.750501.5061.001.1Not Applicable470BHEL550897232282140x170x12 CRW1-R5511816228 C31230682340x380x18 HMS4-R133800122340222330247462 MD2Kiln main drive(Workshop side)FlenderH3SH-21357 KW26/189834.750501.5061.001.1Not Applicable470BHEL550897232282140x170x12 CRW1-R5511816228 C31230682340x380x18 HMS4-R133800122340222330248432 AD1kiln auxiliary drive(workshop side)FlenderH3SH-74545/1147034.010501.5061.003.2FXM 240-63UX/12046029ltBaldor451465D225M32210250*65*8 CRW1-R1960526010 C311829321182934160221110*140*12 CRW1-R4334011024 NU MA132314232310249432 AD2kiln auxiliary drive(coal yard side)FlenderH3SH-74545/1147034.010501.5061.003.1FXM 240-63UX/12046029ltBaldor451465D225M322102110*140*12 CRW1-R4334016010 C311829321182934150*65*8 CRW1-R196052602211024 NU MA132314232310250492 DP1Clinker transportation to siloFlenderH4SH-1439 KW224/115006.660501.5113.004.1FXM 85-50SX/H50460160ltBaldor451500D225M30212260x75x8 CRW1-R234291230442223222303182220x250x15 CRWH1-R8661713031226212/C3151492 DP2Clinker transportation to siloFlenderH4SH-1539 KW224/115006.660501.5113.007.1FXM 140-503X/H 65460160 ltBaldor551480D250S32211255x70x8 CRW1-R216101230482223282223202240x270x15 HMS4-R9449513031526215 C31CEMENT MILL SECTION52512 DP1Clinker transportation towards millFlenderH4SH-1126KW160/115009.40501.5113.013.1FXM 86-25DX/H 4046080 ltBaldor37148530210250x65x8 CRW1-R196051320362332202332152180x210x15 HMS4-R7080513231026210 C3153512 DP2Clinker transportation towards millFlenderH4SH-1126KW160/115009.40501.5113.016.1FXM 86-25DX/H 4046080 ltBaldor37148530210250x65x8 CRW1-R196051320362332202332152180x210x15 HMS4-R7080513231026210 C3154512 DP3Clinker transportation to millFlenderH4SH-1126KW160/115009.40501.5113.019.1FXM 86-25DX/H 4046080 ltBaldor37148530210250x65x8 CRW1-R196051320362332202332152180x210x15 HMS4-R7080513231026210 C3155512 DP4Clinker transportation to millFlenderH4SH-1540 KW224/115006.70501.5113.010.1FXM 140-50SX/H 65460230ltBaldor551480O250S32211255x70x8 CRW1-R216101230482223282223202240x270x15 HMS4-R9449513031526215 C3156512 DP5Clinker transportation to millFlenderH4SH-811 KW160/115009.40501.5113.001.1FXM 85-50SX/H5046027ltBaldor151485D160L30207235x47x7 CRW1-R139381320281302261332142140x170x12 CRW1-R55118133210232307257533 BC1Cement mill feed beltFlenderH3SH-59.3 KW35.5/1150043.890534.5138.015.1Not Applicable46015ltBaldor15147033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R43310132308258562 MD1Cement mill-3 main driveMAAGCPU-47/S5529 KW67.8/199014.5916005425/10Not Applicable503903202000 LBHEL5600995TRR 1905-659563 BE1Cement Mill-3 recirculation elevatorFlenderB3SH-1156 KW50/1150030.570501.5113.030.2FXM 140-50SX/H 6546070ltBaldor75148032313160x75x8 CRW1-R234291320362180x210x15 HMS4-R70805132320275x95x10 CRW1-R29525132315160562 SR1Cement Mill-3 SeparatorFlenderB2SV-10264 KW8.0/11500-60075-1870501.5061.012.1Not Applicable32052lt400148632318285x110x10 CRW1-R334251320342170x200x12 HMS4-R66925232318261593 BE1Cement silo feeding B/EFlenderB3SH-1156 KW50/11500300501.5113.030.1FXM 140-50SX/H 654604.1ltBaldor75148232313160x75x8 CRW1-R234291320362180x210x15 HMS4-R70805132320275x95x10 CRW1-R29525132315162534BC1Feed belt conveyorELECONPD18-R1-1-V-11 R31.5-Z041KW31.5150047.5706796HDLS-15781163564SR1Cement Mill-4 O-sepa SeparatorSIEMENSB2SV-7C110KW6.88/11500218.164501088225.02.0013207464564MD1Cement Mill-4 Main driveCITICIGF4004000KW46.274416.109-28465564MD2Recirculation Chain bucket elevatorFLENDERB3SH-1175KW49150030.570801.5134.001-24607166594MD1Silo Feed Belt bucket elevatorFLENDERB3SH-1175KW49150030.570801.5134.001.14607167K22 BC1Gypsum beltFlenderH3SH-59.9 KW35.5/1150043.890534.5138.014.1FXM 86-25DX/H 4046015ltBaldor151470D160L33109245x60x8 CRW1-R 177501320242323112110x130x12 CRW1-R43310132308268K22 BC2Gypsum beltFlenderH3SH-525.1 KW35.5/1150043.890534.5138.009.4FXM 86-25DX/H 4046015ltBaldor301465D200L33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082PACKING PLANT SECTION69663BE1PP-4 Bucket elevatorFlenderB3DH-730 Kw45/11485340514.5079.001.1FXM 85-50SX/H5032311 B250X65X8 CRW1R 19605132310 B250X70X8 CRW1R 196301323142SL 1829322160X190X15 HMS4R 62940270663 BC1Wagon loading in front of packerFlenderH3SH-51.7 KW50/11500300534.5138.003.2FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308271663 BC2Wagon loading in front of packerFlenderH3SH-53.18 KW50/11500300534.5138.002.1Not Applicable46015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308272663 BC3Wagon loading beltFlenderH3SH-55.51 KW50/11500300534.5138.003.3FXM 86-25DX/H 4046015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308273663 BC4Wagon loading beltFlenderH3SH-55.51 KW50/11500300534.5138.001.4FXM 86-25DX/H 4046015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308274663 BC5Wagon loading beltFlenderH3SH-55.51 KW50/11500300534.5138.003.4FXM 86-25DX/H 4046015ltBaldor11145030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308275663 BC6Wagon loading beltFlenderH3SH-55.51 KW50/11500300534.5138.001.5FXM 86-25DX/H 4046015ltBaldor11145030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308276663 BC7Belt after crossing roadFlenderH3SH-53.18 KW50/11500300534.5138.001.2FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308277663 BC8Belt after crossing roadFlenderH3SH-53.18 KW50/11500300534.5138.001.1FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308278663 BC9Belt after crossing roadFlenderH3SH-53.18 KW50/11500300534.5138.003.1FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308279663 BCABelt after crossing roadFlenderH3SH-53.18 KW50/11500300534.5138.001.3FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308280663 BCDWagon loading Pindwara sideFlenderH3SH-56.42 KW50/11500300534.5138.004.2Not Applicable46015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308281663 BCBWagon loading Amli sideFlenderH3SH-56.42 KW50/11500300534.5138.004.1Not Applicable46015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R43310132308282663 BCC1Wagon loading Amli sideFlenderB3SH-512.3 KW50/11500300711.5073.002.1Not Applicable46015ltBaldor18.532307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R43310132308283663 BCC2Wagon loading Amli sideFlenderB3SH-512.3 KW50/11500300534.5138.005.1Not Applicable46015ltBaldor18.532307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R43310132308284663 BCE1Wagon loading pindwara sideFlenderB3SH-512.3 KW50/11500300711.5073.002.2Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R43310132308285663 BCE2Wagon loading pindwara sideFlenderB3SH-512.3 KW50/11500300534.5138.005.2Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R43310132308286663 BCJWagon loading pindwara sideFlenderB3SH-512.3 KW50/11500300711.5073.001Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R43310132308287663 BCKWagon loading pindwara sideFlenderB3SH-512.3 KW50/11500300711.5073.002Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R43310132308288664BC1PP belt conveyorU-60025/11500602BF934116120189664BC2Wagon loading beltB3-16031.4/1150047.7HGF2405116031090664BC3PP belt conveyorPD-18-R1-1-V-11-R31-5-Z041KW31.57/1150047.5706796HDLS-1578/2Not Applicable91664BC4PP belt conveyorPD-18-R1-1-V-11-R31-5-Z041KW31.57/1150047.5706796HDLS-1578/2Not Applicable92664BC5Truck loading beltU-50025/11500602BF11283216058993664BC6Truck loading beltU-50025/11500602BF10945116100894664BC7Truck loading beltU-50025/11500602BF11251416048995664BC8Truck loading beltU-50025/11500602BF11251316040996664BCAWagon loading beltB3-18031.4/1150047.7HGF23995YES16031097664BCBWagon loading beltB3SH-512.3KW50/1150030.50711.5073.0001.198664BE1PP-4 Bucket elevatorB3DH-730 Kw45/1148534.120514.5079.001.1FXM-85-50 SX/H5099665BE1PP-5 Bucket elevatorB3SH-B45KW38.47150038.990814.5110.001.1Obsolete gear boxes4221 BC2LS Stacker travel beltFlenderH3SH-9119 KW25/1150058.960534.5138.017.2FXM 100-50SX/H 5546045lt13232213265x85x8 CRW1-R254201Removed in April 2011320302323172150x180x12 HMS4-R590051323122

Gear box OA details_20.1.20 (2)29.5.2013BINANI CEMENT LTD.- UNIT-IIStatement for Gear units [All Makes]S.NO.EQP. NO.LOCATIONGEAR UNITMOTORBEARING DETAILMODELMAKEPOWERRATIOINPUT RPMO/P RPMSERIAL NO.BACKSTOP DEVICEORDER NO.OIL VGOIL QTY.MAKEPOWERRPMFRAME SIZE.BEARINGSQTYOIL SEALQTYLS STACKER AND RECLAIMER DRIVESH2SH-41211BC3 (MOD)Crusher modified beltsFlender51 KW20/1150077.140534.5138.016.1FXM 51-25DX/H 3046010lt3732307135x47x7 CRW1-R13938132306130217185x110x10 CRW1-R334251302151323092H2SH-42211BC5 (MOD)Crusher modified beltsFlender51 KW20/1150077.140534.5138.016.2FXM 51-25DX/H 3046010lt3732307135x47x7 CRW1-R13938132306130217185x110x10 CRW1-R334251302151323092H3SH-93221 BC1Crusher modified beltsFlender119 KW25/1150058.960534.5138.017.1FXM 100-50SX/H 5546045lt13232213265x85x8 CRW1-R254201320301302281323172150x180x12 HMS4-R590051323122SCN-3553221 BC2LS Stacker beltFlender160 Kw25/1150058.96WHG 41012 LHRS CI 80/75320160H3DH-85312 RE1Bridge Reclaimer Face Racking SystemFlender14.780/1150018.920501.5061.018.1Not Applicable46060lt3033208240x52x7 CRW1-R1580511829342323142170x200x12 HMS4-R669252323102KA148K41606312 RE1Bridge Reclaimer Long Travel Drive-AFlender142.41:1Not ApplicableKA148K41607312 RE1Bridge Reclaimer Long Travel Drive-BFlender142.41:18300321/01Not ApplicableH3DH-108312 RE1Bridge Reclaimer Scrapper chain Drive-IFlender32 KW100/1150015.130501.5061.020.1Not Applicable46016 ltBaldor451500D225M32307235x47x7 CRW1-R1393811829402323172200x230x15 HMS4-R 787052323122H3DH-109312 RE2Bridge Reclaimer Scrapper chain Drive-IIFlender32 KW100/1150015.130501.5061.020.2Not Applicable46016 ltBaldor451500D225M32307235x47x7 CRW1-R1393811829402323172200x230x15 HMS4-R 787052323122H2SH-610312 BC1Reclaimer beltFlender48 KW28/1150053.570534.5138.006.1FXM 66-25DX/H 35905546016ltBaldor551500ND250M32308140x52x7 CRW1-R158051322121320241Discarded in April 2010302211120x140x13 HMS4-R472121323112SCN-31510312 BC1Reclaimer BeltElecon90 KW28/1150053.57WHG 38773 RHFXMUpgraded in April 2010PD-31-R11-V32-28-Z111312 BC2Belt to weigh feeder-1Elecon256 KW28/1150054.3707007FXM 100 SFX 50HDLS-1717/1320Baldor90150033211255x100x101Added on 11.08.2009323142323182200x230x151NCF 2940 VH/C32SILICA CONVEYORSH3SH-512242 BC1Flender4.7 KW35.5/1150043.890534.5138.013.2Not Applicable905546015ltBaldor7.5150033109245x60x8 CRW1-R1775013202421323112110x130x12 CRW1-R43310323082H3SH-513242 BC2Belt after silica crusherFlender13.8 KW35.5/1150043.890534.5138.012.2FXM 86-25DX/H 40905546015ltBaldor18.5150033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-514242 BC3Silica reverse beltFlender6.45 KW35.5/1150043.890534.5138.011.4FXM 86-25DX/H 40905546015ltBaldor1133109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082LIMESTONE CONVEYORS TO RAW MILLH3SH-715332 BC1Limestone FeedingFlender58 KW25/1150058.730534.5138.008.1FXM 85-50SX/H50905546028ltBaldor75150032210250x65x8 CRW1-R196051320262323142130x160x12 CRW1-R511251323102H3SH-516332 BC2Belt feeding material from WF to Raw mill sectionFlender6.45 KW35.5/1150043.890534.5138.011.1Not Applicable905546015ltBaldor111500D160M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082SECONDARY CRUSHERPD-2217352BC1Belt conveyorElecon55 KW28/1150053.57PD-2218352BC2Belt conveyorElecon55 KW28/1150053.57PD-2219352BC3Belt conveyorElecon55 KW28/1150053.57RAW MILL AND RELATED DRIVESSSM ASP-1420362 FD1Rotary SluiceElecon40/1466016PBL151500WPU-142/C-33021362 MD1Raw mill main driveMAAG2897 KW37.6/199526.4116005444/10Not Applicable762985200 LBHEL3100995B3SV-1122362 SR1Raw Mill SeparatorFlender180KW18/11500830501.5061.015.1Not Applicable32062lt315118732316275*95*10 CRW1-R295251320362323202180*210*15 HMS4-R708052323152H3SH-523362 BC1Reject belt from RMFlender25 KW35.5/1150043.890534.5138.009.1FXM 86-25DX/H 40905546015ltBaldor30150033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082B3SH-5243A2 BE1Raw mill bag house to kiln dustFlender40 KW45/1150033.30501.5113.026.1FXM 86-25DX/H 40501.511346014ltBaldor15146032309240x52x7 CRW1-R158052320242323112110x130x12 CRW1-R433101323082B3SH-4253A2 BE2Kiln dust bin discharge to kiln feed binFlender23 KW45/1150033.30501.5113.022.1FXM 66-25DX/H 40501.51134609ltBaldor11146032308235x47x7 CRW1-R13938230217232309285x110x10 CRW1-R334251332081323071B3SH-1226392 BE1C.F.Silo feed elevator-IFlender89 KW50/1150029.590501.5113.034.1FXM 140-50SX/H 6546072ltBaldor1101489D280M32316275x95x10 CRW1-R295252320381302361323202190x220x15 HMS4-R748051323152B3SH-1227392 BE2C.F.Silo feed elevator-IIFlender89 KW50/1150029.590501.5113.034.2FXM 140-50SX/H 6546072ltBaldor1101489D280M32316275x95x10 CRW1-R295252320381302361323202190x220x15 HMS4-R748051323152COAL MILL SECTIONH3SH-528L21BC1 (MOD.)Coal conveying modified beltFlender19.1 KW35.5/1150043.890534.5138.018.1FXM 86-25DX/H 4046015lt2233109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-529L22 BC1Coal carrying Inclined belt 1Flender13.8 KW35.5/1150043.890534.5138.012.1FXM 86-25DX/H 4046015ltBaldor18.51470D180M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-530L22 BC2Coal carrying Inclined belt 2Flender25.1 KW35.5/1150043.890534.5138.009.2FXM 86-25DX/H 4046015ltBaldor301465D200L33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-531L22 BC3Coal carrying Inclined belt 3Flender25.1 KW35.5/1150043.890534.5138.009.3FXM 86-25DX/H 4046015ltBaldor301465D200L33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-532L22 BC4Coal conveying Reverse beltFlender6.45 KW35.5/1150043.890534.5138.011.2Not Applicable46015ltBaldor111450D160M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-533L22 BC5Coal hopper feed beltFlender6.45 KW35.5/1150043.890534.5138.011.3Not Applicable46015ltBaldor111450D160M33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-534L22 BC6Belt down the coal mill weigh feederFlender6.45 KW35.5/1150043.890534.5138.011.5Not Applicable46015ltBaldor33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082PD-35-R-11V-12/100:1 Z01235L92 SC1Screw conveyor to coal binElecon100/1148514.85700806 HAP JLF 331/2PD-35-R-11V-12/100:1 Z01236L92 SC2Screw conveyor to coal binElecon100/1148514.85700805 HAP JLF 331/1H3SH-537L42 BC1Coal mill feed beltFlender7.3 KW35.5/1150043.890534.5138.010.1Not Applicable46015lltBaldor33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-538V92 BC1Belt feeding coal to preheaterFlender6.45 KW35.5/1150043.890534.5138.019.1FXM 86-25DX/H 4046015lltBaldor11145033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082H3SH-539V92 BC3Feed to CalcinerFlender70 KW35.5/1150043.890534.5138.013.1Not Applicable46015ltBaldor111450D160M33109245x60x8 CRW1-R177501320242110x130x12 CRW1-R433101323112323082H2SV-540L42 SA1Coal mill separatorFlender90 KW7.1/1600-150083.2-2080501.5061.009.1Not Applicable33212260*75*8 CRW1-R234291320242110*130*12 CRW1-R433102323112WPU-27/C41L42 MD1Coal mill main driveMAAG666 KW28/199535.2516005443/10Not Applicable3202400 LBHEL650995NU 2334 ECMA.C3131310 X/DF1NU 236 ECMA.C3124048 CC/W33123236 CC/W33/C33KILN SECTIONB3SH-1442432 BE2Kiln feed elevator(CCR side )Flender122 KW50/1150029.560501.5113.042.1FXM 170-63SX/H 80501.5113460140ltBaldor1601485D315S32315285x110x10 CRW1-R3342511830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R354101323182B3SH-1443432 BE2Kiln feed elevator(Raw Mill side )Flender122 KW50/1150029.560501.5113.042.1FXM 170-63SX/H 80501.5113460140ltBaldor1601485D315S32315285x110x10 CRW1-R3342511830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R354101323182B3SH-1344432 BE1Kiln feed elevator(CCR side)StandbyFlender112 KW50/1150029.770501.5113.038.1FXM 170-63SX/H 80460130ltBaldor1321485D315S32318270x90x8 CRW1-R2774011830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R354101323182B3SH-1345432 BE1Kiln feed elevatorRaw Mill side)StandbyFlender112 KW50/1150029.770501.5113.038.1FXM 170-63SX/H 80460130ltBaldor1321485D315S32318270x90x8 CRW1-R2774011830442220x250x15 CRWH1-R86617122322290x110x12 CRW1-R354101323182H3SH-2146462 MD1Kiln main drive(CCR side)Flender357 KW26/189834.750501.5061.001.1Not Applicable470BHEL550897232282140x170x12 CRW1-R5511816228 C31230682340x380x18 HMS4-R1338001223402223302H3SH-2147462 MD2Kiln main drive(Workshop side)Flender357 KW26/189834.750501.5061.001.1Not Applicable470BHEL550897232282140x170x12 CRW1-R5511816228 C31230682340x380x18 HMS4-R1338001223402223302H3SH-748432 AD1kiln auxiliary drive(workshop side)Flender4545/1147034.010501.5061.003.2FXM 240-63UX/12046029ltBaldor451465D225M32210250*65*8 CRW1-R1960526010 C311829321182934160221110*140*12 CRW1-R4334011024 NU MA1323142323102H3SH-749432 AD2kiln auxiliary drive(coal yard side)Flender4545/1147034.010501.5061.003.1FXM 240-63UX/12046029ltBaldor451465D225M322102110*140*12 CRW1-R4334016010 C311829321182934150*65*8 CRW1-R196052602211024 NU MA1323142323102H4SH-1450492 DP1Clinker transportation to siloFlender39 KW224/115006.660501.5113.004.1FXM 85-50SX/H50460160ltBaldor451500D225M30212260x75x8 CRW1-R234291230442223222303182220x250x15 CRWH1-R8661713031226212/C31H4SH-1551492 DP2Clinker transportation to siloFlender39 KW224/115006.660501.5113.007.1FXM 140-503X/H 65460160 ltBaldor551480D250S32211255x70x8 CRW1-R216101230482223282223202240x270x15 HMS4-R9449513031526215 C31CEMENT MILL SECTIONH4SH-1152512 DP1Clinker transportation towards millFlender26KW160/115009.40501.5113.013.1FXM 86-25DX/H 4046080 ltBaldor37148530210250x65x8 CRW1-R196051320362332202332152180x210x15 HMS4-R7080513231026210 C31H4SH-1153512 DP2Clinker transportation towards millFlender26KW160/115009.40501.5113.016.1FXM 86-25DX/H 4046080 ltBaldor37148530210250x65x8 CRW1-R196051320362332202332152180x210x15 HMS4-R7080513231026210 C31H4SH-1154512 DP3Clinker transportation to millFlender26KW160/115009.40501.5113.019.1FXM 86-25DX/H 4046080 ltBaldor37148530210250x65x8 CRW1-R196051320362332202332152180x210x15 HMS4-R7080513231026210 C31H4SH-1555512 DP4Clinker transportation to millFlender40 KW224/115006.70501.5113.010.1FXM 140-50SX/H 65460230ltBaldor551480O250S32211255x70x8 CRW1-R216101230482223282223202240x270x15 HMS4-R9449513031526215 C31H4SH-856512 DP5Clinker transportation to millFlender11 KW160/115009.40501.5113.001.1FXM 85-50SX/H5046027ltBaldor151485D160L30207235x47x7 CRW1-R139381320281302261332142140x170x12 CRW1-R551181332102323072H3SH-557533 BC1Cement mill feed beltFlender9.3 KW35.5/1150043.890534.5138.015.1Not Applicable46015ltBaldor15147033109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082CPU-47/S58562 MD1Cement mill-3 main driveMAAG5529 KW67.8/199014.5916005425/10Not Applicable503903202000 LBHEL5600995TRR 1905-6B3SH-1159563 BE1Cement Mill-3 recirculation elevatorFlender56 KW50/1150030.570501.5113.030.2FXM 140-50SX/H 6546070ltBaldor75148032313160x75x8 CRW1-R234291320362180x210x15 HMS4-R70805132320275x95x10 CRW1-R295251323151B2SV-1060562 SR1Cement Mill-3 SeparatorFlender264 KW8.0/11500-60075-1870501.5061.012.1Not Applicable32052lt400148632318285x110x10 CRW1-R334251320342170x200x12 HMS4-R669252323182B3SH-1161593 BE1Cement silo feeding B/EFlender56 KW50/11500300501.5113.030.1FXM 140-50SX/H 654604.1ltBaldor75148232313160x75x8 CRW1-R234291320362180x210x15 HMS4-R70805132320275x95x10 CRW1-R295251323151PD18-R1-1-V-11 R31.5-Z062534BC1Feed belt conveyorELECON41KW31.5150047.5706796HDLS-157811B2SV-7C63564SR1Cement Mill-4 O-sepa SeparatorSIEMENS110KW6.88/11500218.164501088225.02.00132074IGF40064564MD1Cement Mill-4 Main driveCITIC4000KW46.274416.109-284B3SH-1165564MD2Recirculation Chain bucket elevatorFLENDER75KW49150030.570801.5134.001-246071B3SH-1166594MD1Silo Feed Belt bucket elevatorFLENDER75KW49150030.570801.5134.001.146071H3SH-567K22 BC1Gypsum beltFlender9.9 KW35.5/1150043.890534.5138.014.1FXM 86-25DX/H 4046015ltBaldor151470D160L33109245x60x8 CRW1-R 177501320242323112110x130x12 CRW1-R433101323082H3SH-568K22 BC2Gypsum beltFlender25.1 KW35.5/1150043.890534.5138.009.4FXM 86-25DX/H 4046015ltBaldor301465D200L33109245x60x8 CRW1-R177501320242323112110x130x12 CRW1-R433101323082PACKING PLANT SECTIONB3DH-769663BE1PP-4 Bucket elevatorFlender30 Kw45/11485340514.5079.001.1FXM 85-50SX/H5032311 B250X65X8 CRW1R 19605132310 B250X70X8 CRW1R 196301323142SL 1829322160X190X15 HMS4R 629402H3SH-570663 BC1Wagon loading in front of packerFlender1.7 KW50/11500300534.5138.003.2FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-571663 BC2Wagon loading in front of packerFlender3.18 KW50/11500300534.5138.002.1Not Applicable46015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-572663 BC3Wagon loading beltFlender5.51 KW50/11500300534.5138.003.3FXM 86-25DX/H 4046015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-573663 BC4Wagon loading beltFlender5.51 KW50/11500300534.5138.001.4FXM 86-25DX/H 4046015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-574663 BC5Wagon loading beltFlender5.51 KW50/11500300534.5138.003.4FXM 86-25DX/H 4046015ltBaldor11145030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-575663 BC6Wagon loading beltFlender5.51 KW50/11500300534.5138.001.5FXM 86-25DX/H 4046015ltBaldor11145030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-576663 BC7Belt after crossing roadFlender3.18 KW50/11500300534.5138.001.2FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-577663 BC8Belt after crossing roadFlender3.18 KW50/11500300534.5138.001.1FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-578663 BC9Belt after crossing roadFlender3.18 KW50/11500300534.5138.003.1FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-579663 BCABelt after crossing roadFlender3.18 KW50/11500300534.5138.001.3FXM 86-25DX/H 4046015ltABB7.5143030207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-580663 BCDWagon loading Pindwara sideFlender6.42 KW50/11500300534.5138.004.2Not Applicable46015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082H3SH-581663 BCBWagon loading Amli sideFlender6.42 KW50/11500300534.5138.004.1Not Applicable46015ltBaldor111450D160M30207235x47x7 CRW1-R139381320242323112110x130x12 CRW1-R433101323082B3SH-582663 BCC1Wagon loading Amli sideFlender12.3 KW50/11500300711.5073.002.1Not Applicable46015ltBaldor18.532307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R433101323082B3SH-583663 BCC2Wagon loading Amli sideFlender12.3 KW50/11500300534.5138.005.1Not Applicable46015ltBaldor18.532307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R433101323082B3SH-584663 BCE1Wagon loading pindwara sideFlender12.3 KW50/11500300711.5073.002.2Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R433101323082B3SH-585663 BCE2Wagon loading pindwara sideFlender12.3 KW50/11500300534.5138.005.2Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R433101323082B3SH-586663 BCJWagon loading pindwara sideFlender12.3 KW50/11500300711.5073.001Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R433101323082B3SH-587663 BCKWagon loading pindwara sideFlender12.3 KW50/11500300711.5073.002Not Applicable46015ltBaldor18.51470D180M32307230x47x7 CRW1-R116251320242323112110x130x12 CRW1-R433101323082U-60088664BC1PP belt conveyor25/11500602BF9341161201B3-16089664BC2Wagon loading belt31.4/1150047.7HGF24051160310PD-18-R1-1-V-11-R31-5-Z090664BC3PP belt conveyor41KW31.57/1150047.5706796HDLS-1578/2Not ApplicablePD-18-R1-1-V-11-R31-5-Z091664BC4PP belt conveyor41KW31.57/1150047.5706796HDLS-1578/2Not ApplicableU-50092664BC5Truck loading belt25/11500602BF112832160589U-50093664BC6Truck loading belt25/11500602BF109451161008U-50094664BC7Truck loading belt25/11500602BF112514160489U-50095664BC8Truck loading belt25/11500602BF112513160409B3-18096664BCAWagon loading belt31.4/1150047.7HGF23995YES160310B3SH-597664BCBWagon loading belt12.3KW50/1150030.50711.5073.0001.1B3DH-798664BE1PP-4 Bucket elevator30 Kw45/1148534.120514.5079.001.1FXM-85-50 SX/H50B3SH-B99665BE1PP-5 Bucket elevator45KW38.47150038.990814.5110.001.1Obsolete gear boxesH3SH-94221 BC2LS Stacker travel beltFlender119 KW25/1150058.960534.5138.017.2FXM 100-50SX/H 5546045lt13232213265x85x8 CRW1-R254201Removed in April 2011320302323172150x180x12 HMS4-R590051323122