Chapter 9 Inventory Kanbans Automating the Replenishment Cycle.
Types of Kanbans and Their Applications
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. (,
1993).
.
, .
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( )
( )
( )
C
B ()
B
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.
().
().
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.
.
.
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( )
Production Kanban
Regular Production
Kanban
Triangular (Signal)
Kanban
Withdrawal Kanban
Interprocess
Withdrawal Kanban
Supplier Kanban
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When customer and supplier are far away, two supermarkets
dedicated to each cell.
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Production Kanban
Withdrawal Kanban
F Full container
E Empty container
Kanban Post
Supplier
Cell - A
Customer
Cell - B
E
F
E
F
Buffer Stock Area Buffer Stock Area
E
F
E
F
signa
l
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1. .
()
. ( () , ).
. , .
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3. , ; . , .
4. , ,
.
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.
.
, . ?
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1.
, .
A . A
.
.
, !
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2. .
.
,
(FF).
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3. D .
, .
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=Ca acitContainer
factorsafetytimeLeadDemand
_
)_1)(_)(( +
4. The number of Kanbans should be minimized- why?
Because Kanban means money!
>= (D)( )
>=D.
: D: D (/ )
: ( )
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5. !
,
!
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Cell Entry
Stock Area
Cell 6
4
Cell Exit Stock
Area
1
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Material Flow
Production
Kanban Flow
KanbanOrder Post
KanbanPost
One KanbanCycle
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1. A ,
& .
2. , .
3. (FF).
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4.
. . C E A.
.5. F
CE A.
6. F .
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(#)
= # / # .
=A *(1+)*
= (A *(1+)* )/ #
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(#)
= C E A
+
+ +B C ( + + )
+ + C C E A.
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A =100 /C = 100 E A= 5 = 1
=30 =5 = 0.25 / = 10
C E A= 5 C C E A=10 =0%
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C = 91 .A. D=100/60=1.67 /.
=(100/60*91)/100 = 1.52 =2 ()
C =91*2 / 1.52= 120
=0%. !
23Prepared by Dr. ule Itr SATOLU
