type series booklet -C 8644. / 2- 0

7
-C type series booklet 8644./2-0 Maintenance-free Diaphragm valve Stainless steel acording to ASME BPE with weld ends PN 16 DN 006 - 100 Materials Body stainless steel X2CrNiMo 843 (.4435) forged material according to ASME BPE: sulfure content<0,017 % BN2: ∆ Fe<0,5% Bonnet stainless steel equivalent 36L Compressor stainless steel equivalent 36L Diaphragm EPDM (FDA) 40°C Screws stainless steel X5CrNi 8 9 A2-70 Material variants Body stainless steel XNiCrMoCu 25205 .4539 Diaphragm TFM/EPDM (FDA)laminated 140°C TFM/EPDM (FDA)2layer 160°C Handwheel stainless steel .4305/.4404 Design variants Body design Y- and T-form, tank-bottem- valves, multi-seats-valves further designs as per our catalogue 8652 „Sterile processes“. Examples see reverse page.Further executions on request. Accessories limit switches, adjustable stroke limitor, positioner Surface finish, bodyinside Electropolished Ra 0,8µm, Ra 0,6µm, Ra 0,5µm, Ra 0,4µm, Ra 0,25µm Ra 30µin, Ra 25µin, Ra 20µin, Ra 15µin , Ra 10µin Variants polished further surface qualities on request On all inquiries / orders please specify - type 6 - medium 2 - DN 7 - surface quality 3 - working pressure 8 - diaphragm quality 4 - service pressure 9 - actuator 5 - operating temperature 10 - certificate Fields of application Biotechnology, sterile process technology, food and phar- maceutical industries. Operating data - operating temperature range from -0°C up to +60°C - operating pressure range from vacuum up to 6 bar SISTOMAT-P designed for 6 bar operating pressure - min. service pressure (air pressure) 5,5 bar - max. service pressure (air pressure) 0 bar Design Soft sealing valve, weir type, Y- and T-form, either manual or pneumatic actuator operated. Sealing in the passage and towards the outside by a comple- tely enclosed diaphragm , no entrapment areas. Suitable for sterilization and for SIP and CIP. Self-draining angle show by hush-marking at the weld ends. Actuator: SISTOMAT-P LAP-SF fail safe - spring closing LAP-ÖF fail safe - spring opening LAP-AZ air to close - air to open Specification SISTO valves comply with the safety requirements of the Prssure Equipment Directive 97/23/EG, fluid group 1+2, modul H. SISTO valves have no own potential ignition source and can therefore, according to ATEX 94/9/EG, be used in hazardous locations of the groupe II, category 2 (zone +2) and category category 3 (zone 2 +22) Vale - weld ends DIN 866 serie A (DIN 850) DIN 866 serie B (DIN EN ISO 1127/ ISO 4200) DIN 866 serie C (OD ASME BPE) SMS 3008 JIS-G 3447 - Clamps DIN 32676 ASME BPE SMS 307 JIS-G 3447 - marking DIN/EN 9 (ISO 5209) ASME BPE Inspection certificate -material EN 0204.2.2 EN 0204.3. -final inspection EN 0204 3.

Transcript of type series booklet -C 8644. / 2- 0

Page 1: type series booklet -C 8644. / 2- 0

� � -Ctype series booklet8644.�/�2-�0

Maintenance-freeDiaphragm valve

Stainless steelacording to ASME BPE

with weld endsPN 16

DN 006 - 100

MaterialsBody stainless steel X2CrNiMo �8�43 (�.4435) forged material according to ASME BPE: sulfure content<0,017 % BN2: ∆ Fe<0,5%

Bonnet stainless steel equivalent 3�6L

Compressor stainless steel equivalent 3�6L

Diaphragm EPDM (FDA) �40°C

Screws stainless steel X5CrNi �8 9 A2-70

Material variantsBody stainless steel X�NiCrMoCu 25205 �.4539

Diaphragm TFM/EPDM (FDA)laminated 140°C TFM/EPDM (FDA)2layer 160°C

Handwheel stainless steel �.4305/�.4404

Design variantsBody design Y- and T-form, tank-bottem- valves, multi-seats-valves further designs as per our catalogue 8652 „Sterile processes“. Examples see reverse page.Further executions on request.

Accessories limit switches, adjustable stroke limitor, positioner

Surface finish, bodyinsideElectropolished Ra 0,8µm, Ra 0,6µm, Ra 0,5µm, Ra 0,4µm, Ra 0,25µm Ra 30µin, Ra 25µin, Ra 20µin, Ra 15µin , Ra 10µin

Variants polished

further surface qualities on request

On all inquiries / orders please specify� - type 6 - medium2 - DN 7 - surface quality3 - working pressure 8 - diaphragm quality4 - service pressure 9 - actuator5 -operatingtemperature 10 -certificate

Fields of applicationBiotechnology, sterile process technology, food and phar-maceutical industries.

Operating data- operating temperature range from -�0°C up to +�60°C- operating pressure range from vacuum up to �6 bar SISTOMAT-P designed for 6 bar operating pressure- min. service pressure (air pressure) 5,5 bar- max. service pressure (air pressure) �0 bar

Design Soft sealing valve, weir type, Y- and T-form, either manual or pneumatic actuator operated. Sealing in the passage and towards the outside by a comple-tely enclosed diaphragm , no entrapment areas. Suitable for sterilization and for SIP and CIP.

Self-draining angle show by hush-marking at the weld ends.

Actuator: SISTOMAT-PLAP-SF fail safe - spring closingLAP-ÖF fail safe - spring opening

LAP-AZ air to close - air to open

Specification

SISTO valves comply with the safety requirements of the Prssure Equipment Directive 97/23/EG,fluidgroup1+2,modulH.SISTO valves have no own potential ignition source and can therefore, according to ATEX 94/9/EG, be used in hazardous locations of the groupe II, category 2 (zone �+2�) and category category 3 (zone 2 +22)

Vale - weld ends DIN ��866 serie A (DIN ��850) DIN ��866 serie B (DIN EN ISO 1127/ ISO 4200) DIN ��866 serie C (OD ASME BPE) SMS 3008 JIS-G 3447 - Clamps DIN 32676 ASME BPE SMS 30�7 JIS-G 3447 - marking DIN/EN �9 (ISO 5209) ASME BPE

Inspectioncertificate -material EN �0204.2.2 EN �0204.3.� -final inspection EN �0204 3.�

Page 2: type series booklet -C 8644. / 2- 0

-C22

Item no. Designation Material Note �00 body �.4435 (3�6L) forged �60 screw cap PA6GF30 30%glassfiberreinforcedblack �65 bonnet equivalent 3�6L 200.� stem �.4404 200.2 stem �.4404 kolsteriert 200.3 stem �.4�04 nitrided 3�0 screwed bush SoMs59 4�2.� O-ring EPDM 4�2.2 O-ring NBR 4�2.3 O-ring EPDM 4�2.4 O-ring FPM/FKM on MD �68 443* diaphragm EPDM FDA,CFR 2� Section �77.2600 5�4 disc �.4305 550.� bearing disc �.4305 550.2 disc PTFE/Graphit 553 compressor equivalent 3�6L 554 disc A2 562 locking pin A4 62� upper opening indicator Polycarbonate 840 adaptor PA6GF30 90� hexagon screw A2-70 DIN 933 915 floatingnut A2 920 hexagon nut A2 932 retaining ring A2 95� spiral spring support �.430� on DN 25 961.1 handwheel PA6GF30 30%glassfiberreinforcedblack 96�.2 handwheel JL-�030/RN black, plastic coated steel *recommended spare partsOperating instructions 0570.821

SISTO-C DN 25-32

554

96�.�

3�0

840

�659�5

562

�00

200.2

443*

90�

4�2.3

932

553

�60

4�2.2

9�5

95�90�

553

920554

550.2550.�

920

95�443*

62�

200.3

�65

�00

96�.2

554

4�2.4

9�5

SISTO-C DN 06-10

90�

554 443*�00

96�.�

4�2.�

200.�

�65

9�5

�60

5�4

553

SISTO-C DN 15

443*�00

96�.� �60

3�0

4�2.2

�65

90�9�5553

200.�

840

SISTO-C DN 40-100

Page 3: type series booklet -C 8644. / 2- 0

22 3 -C

Item no. Designation Material Note �00 body �.4435 (3�6L) forged �4� Cylinder �.430� �60 screw cape �.4404 �65 bonnet equivalent 3�6L �76 bottom plate �.4404/�.430� 200 stem �.4305 209.� piston rod top �.4404/�.4305/�.430� 209.2 piston rod base �.4404/�.4305 412.1* O-ring FPM/FKM 4�2.2 O-ring NBR 4�2.3 O-ring FPM/FKM 4�2.4 O-ring NBR 443* diaphragm EPDM FDA, CFR 2� Section �77.2600 543 spacer bush �.430� 547 guide bush �.4404/�.4305 553 compressor equivalent 3�6L 554 disc A2 562 locking pin A4 DIN 7 578 spring guide �.4305/�.4409/�.4404/�.430� 595* piston St/NBR 62� opening indicator �.4404/�.4305 90� hexagon screw A2-70 DIN 933 915 floatingnut A2 920.� hexagon nut �7H galvanized 920 hexagon nut A2 932 retaining ring A2 950.� spring �.43�0 950.2 spring spring steel 95� spiral spring support �.430� on DN 25

*recommended spare parts

Operating instructions 0570.82�

443

595*

547�60

62�

950.�

920.2

55390�

554209.2

�00

554�65

�76412.1*

SISTO-C LAP-SF DN 06 - 10 SISTO-C LAP-SF DN 15 - 20

�00 443

62�547�60 950.�

595* 553

�65

90�

4�2.2

932

412.1*

4�2.3

554

4�2.3

�76209.�

209.2562

SISTO-C LAP-SF DN 65 - 100SISTO-C LAP-SF DN 25 - 50

�60547578920554595*

412.1*

562553443�00

209.�950.2920.2�7692093290�554�65

9�54�2.3

950.�

547

950.2

209.�

209.2

443

412.1* �65

�00

553

�4�

578

209.2 �76

578

920.2

5434�2.2920.�

4�2.4

209.�

4�2.3595*

554

90�

Page 4: type series booklet -C 8644. / 2- 0

-C44

Further overall lengths on request* only valid with weld ends according to DIN

H 2

*

overall length

DIN ��866 serie A ISO 4200 OD ASME

BPE SMS 3008 JIS-G 3447 height height height hand-wheel cylinder stroke

DN NPS MD L� ODxs ODxs ODxs ODxs ODxs H� H2 H3 Ø d Ø D�

6 �/4“ MD30 80 8x� �0,2x�,6 6,35x0,89

49 96 �84 35 45 58 5/�6“ MD30 80 �0x� �3,5x�,6

�0 3/8“ MD30 80 �3x�,5 �7,2x�,6 9,53x0,89

�5 �/2“ MD30 80 �2,7x�,65

�5 �/2“ MD40 ��5 �9x�,5 2�,3x�,6 �8x�82 ��8 206 63 52 7

20 3/4“ MD40 ��5 23x�,5 26,9x�,6 �9,05x�,65

25 �“ MD65 �30 29x�,5 33,7x2 25,4x�,65 25x�,3 25,�x�,2��8 �79 267 80 77 �3

32 � �/4“ MD65 �40 35x�,5 42,4x2 3�,8x�,2

40 � �/2“ MD92 �80 4�x�,5 48,3x2 38,�x�,65 38x�,3 38,�x�,2�80 2�4 339 �00 98 22

50 2“ MD92 �90 53x�,5 60,3x2 50,8x�,65 5�x�,3 50,8x�,5

65 2 �/2“ MD��5 200 70x2 76,�x2 63,5x�,65 63x�,5 63,5x23�8 3�8 443 �25 �65 26

80 3“ MD��5 200 76,2x�,65 76x�,6 76,3x2

80 3“ MD�68 254 85x2 88,9x2,336� 406 53� 200 240 45

�00 4“ MD�68 305 �04x2 ��4,3x2,3 �0�,6x2,�� �0�,6x2

∅ 66 (DN 006 - �00)

EPDMDatum

H �

*

MD

D x

s

Rp

�/8“

∅ D�

H 3

*

L �

∅ In order to ensure self-draining of the pipeline system valve bodies must be welded into the pipeline using a special angle. This is marked by hush-mark at he weld-end.**

G

►◄

DN

►◄Ø d◄ ►

►◄Ø D�

▼▲

Dimensions Important when installing the bonnet: The position of thelabellingflapmustbeinlinewiththesealingweirto ensure correct functioning of the valve.

** Marking of self-draining angle (EW) see catalogue „sterile processes“ 8652-

Page 5: type series booklet -C 8644. / 2- 0

44 5 -CSISTO-C Bestellschlüssel / SISTO-C How to Order

A Ventilgehäuse / Valve body

B Gehäusewerkstoff / Body material

C Nennweite DN1 / Valve size DN1

D Membrandurchmesser / Diaphragm size

E Anschluss / Valve end connection

F Membranwerkstoff / Diaphragm material

G Oberteil / Type of bonnet

H Oberflächenqualität / Surface finish

I Nennweite DN2 / Size DN2

A B C D E F G H IC 0 0 0 0 0 1 0 M D 0 3 0 W 1 4 0 A 1 E 2 5 0 0 0

3.4 SISTO-C Bestellschlüssel/

3.4 SISTO-C How to Order

A Ventilgehäuse / Valve body

C00 SISTO-C 2/2-Wege Ventilgehäuse SISTO-C 2-way valve body

C01 SISTO-CT T-VentilgehäuseSISTO-CT Zero static T-valve body

C02 SISTO-CY Y-VentilgehäuseSISTO-CY Y-Valve body

C07 SISTO-CAS GMP/SAP-Ventilkombination 1 SISTO-CAS GMP/SAP-valve body 1

C08 SISTO-CAV GMP/SAP-Ventilkombination 1

SISTO-CAV GMP/SAP-valve body 1

C03 SISTO-CBAV Behälterventil 1

SISTO-CBAV Tank bottom valve body 1

C06 SISTO-CM Mehrsitzventil 1

SISTO-CM Multiport block valve body 1

C Nennweite DN1 / Valve size DN1

006 DN 6 1/4“

008 DN 8

010 DN 10 3/8“

015 DN 15 1/2“

020 DN 20 3/4“

025 DN 25 1“

032 DN 32

040 DN 40 1 1/2“

050 DN 50 2“

065 DN 65 2 1/2“

080 DN 80 3“

100 DN 100 4“

B Gehäusewerkstoff / Body material

00 Geschmiedet 1.4435 (316L)Forged AISI 316L, ASME BPE

10 Vollmaterial 1.4539 (316L)Block material AISI 904L

20 Vollmaterial 2.4602Block material alloy C-22

99 SonderwerkstoffSpecial material

Bestellbeispiel / How to order

A B C D E H IC00 SH 00 010 MD030 W1 E25 000

C D FC SD 010 MD030 40

C D GC SB 010 MD030 A1

Ersatzteile (Bestellbeispiel) / Spare Parts (How to order)

Ventilgehäuse (SH) / Valve body (SH)

Membrane (SD) / Diaphragm (SD)

Oberteil (SB) / Bonnet (SB)

1 Für Ventilgehäuse SISTO-CAS, SISTO-CAV, SISTO-CBAV und SISTO-CM sind zusätzliche Informationen erforderlich.

1 For valve bodies SISTO-CAS, SISTO-CAV, SISTO-CBAV and SISTO-CM additional information required.

Page 6: type series booklet -C 8644. / 2- 0

-C66SISTO-C Bestellschlüssel / SISTO-C How to Order

D Membrandurchmesser / Diaphragm size

MD030 DN 6, 8, 10, 15 1/4“, 3/8“, 1/2“

MD040 DN 15, 20 1/2“, 3/4“

MD065 DN 25, 32 1“

MD092 DN 40, 50 1 1/2“, 2“

MD115 DN 65 2 1/2“

MD168 DN 80, 100 3“, 4“

E Anschluss / Valve end connection

W0 DIN 11866-A (DIN 11850) SchweißendenDIN 11866-A (DIN 11850) Butt weld ends

C0 DIN 11866-A (DIN 11850) Clamps

W1 DIN 11866-B (ISO 4200/ISO 1127) SchweißendenDIN 11866-B (ISO 4200/ISO 1127) Butt weld ends

C1 DIN 11866-B (ISO 4200/ISO 1127) Clamps

W2 SMS 3008 SchweißendenSMS 3008 Butt weld ends

C2 SMS 3008 Clamps

W3 DIN 11866-C (ASME BPE OD) Schweißenden DIN 11866-C (ASME BPE OD) Butt weld ends

C3 DIN 11866-C (ASME BPE OD) Clamps

W5 JIS-G 3447 SchweißendenJIS-G 3447 Butt weld ends

C5 JIS-G 3447 Clamps

99 SonderanschlussSpecial pipe connection

F Membranwerkstoff / Diaphragm material

40 EPDM (FDA), bis 140°CEPDM (FDA), up to 284°F

80 TFM/EPDM kaschiert (FDA), bis 140°CTFM/EPDM bonded (FDA), up to 284°F

48 TFM/EPDM 2-teilig (FDA), bis 160°C TFM/EPDM 2-piece (FDA), up to 320°F

I Nennweite DN2 / Size DN2

Siehe CCode C

Nennweite DN2 für T-, Mehrsitz und GMP/SAP VentilkörperSize DN2 for T-, multi port and GMP/SAP valve bodies

G Oberteil / Bonnet

A7 Pneumatisch, Edelstahlantrieb, Feder schließend (SF)Pneumatically operated, stainless steel actuator, spring to close – air to open (SF)

AAPneumatisch, Edelstahlantrieb, Feder schließend (SF), verstärkt (1x)Pneumatically operated, stainless steel actuator, spring to close – air to open (SF), reinforced (1x)

A8 Pneumatisch, Edelstahlantrieb, Feder öffnend (OF)Pneumatically operated, stainless steel actuator, spring to open, air to close (OF)

A9 Pneumatisch, Edelstahlantrieb, Doppelt wirkend (AZ)Pneumatically operated, stainless steel actuator, air to open – air to close (AZ)

L7Pneumatisch, Edelstahlantrieb, Feder schließend (SF), Hubbegrenzung (Richtung offen)/Pneumatically operated, stainless steel actuator, spring to close – air to open (SF), travel stop (open direction)

LAPneumatisch, Edelstahlantrieb, Feder schließend (SF), Hubbegrenzung (Richtung offen), verstärkt (1x)/Pneumatically operated, stainless steel actuator, spring to close – air to open (SF), travel stop (open direction), reinforced (1x)

L8Pneumatisch, Edelstahlantrieb, Feder öffnend (OF), Hubbegrenzung (Richtung offen)/Pneumatically operated, stainless steel actuator, spring to open – air to close (OF), travel stop (open direction)

L9Pneumatisch, Edelstahlantrieb, Doppelt wirkend (AZ), Hubbegrenzung (Richtung offen)/Pneumatically operated, stainless steel actuator, air to open – air to close (AZ), travel stop (open direction)

G Oberteil / Bonnet

M0 Handbetätigt, KunststoffhandradManually operated, plastic handwheel

M3 Handbetätigt, EdelstahlhandradManually operated, stainless steel handwheel autoclavable

M4 Handbetätigt, Kunststoffhandrad, Hubbegrenzung (Richtung offen + geschlossen)Manually operated, plastic handwheel, travel stop (open+close direction)

M5 Handbetätigt, Kunststoffhandrad, Hubbegrenzung (Richtung offen)Manually operated, plastic handwheel, travel stop (open direction)

M6 Handbetätigt, Kunststoffhandrad, Hubbegrenzung (Richtung geschlossen)Manually operated, plastic handwheel, travel stop (close direction)

M9 Handbetätigt, Kunststoffhandrad, VerriegelungManually operated, plastic handwheel, locking device

H Oberflächenqualität / Surface finish

ASME BPE Schlüssel / ASME BPE Code

P63 Ra 6,3µm / Machined 250µ-in SF0

P32 Geschliffen Ra 3,2µm / Mechanical polished 125µ-in –

P16 Geschliffen Ra 1,6µm / Mechanical polished 60µ-in –

P25 Geschliffen Ra 0,8µm / Mechanical polished 30µ-in SF3

P20 Geschliffen Ra 0,6µm / Mechanical polished 25µ-in SF2

P15 Geschliffen Ra 0,4µm / Mechanical polished 20µ-in SF1

E25 Elektropoliert Ra 0,8µm / Electropolished 30µ-in –

E20 Elektropoliert Ra 0,6µm / Electropolished 25µ-in SF6

E17 Elektropoliert Ra 0,5µm / Electropolished 20µ-in SF5

E15 Elektropoliert Ra 0,4µm / Electropolished 15µ-in SF4

E10 Elektropoliert Ra 0,25µm / Electropolished 10µ-in –

Die Auftragsannahme erfolgt vorbehaltlich einer Prüfung auf Realisierbarkeit durch SISTO Armaturen S.A.

Order acceptance subject to technical feasibility check at SISTO Armaturen S.A.

Page 7: type series booklet -C 8644. / 2- 0

66 7 -C

8644

.�/�

0-�2

/ 30

.08.

20�0

limit switches can beinstalled after wards without dismantling of actuator.

Examples see our catalogue 8652 „SISTO-Sterile processes“

limit switches in stain-less steel box IP64

visual position indicator

compact and integrated design of actuator ensures installation under extreme conditions

actuator piston with vul-canised metal ring ensures smooth and friction reduced movements

forged stainless steel body ensureshighestsurfacefinishfor sterile process engineering and offers many variants of pipe connections

visual position indi-cator on mounted limit switch box

pneumatic actuator made out of stainless steelfulfillsthehighestdemands on sterility

completely enclosed diaphragm ensures - absolute tightness - optimal security

no entrapment areas only diaphragm and body are in contact with the medium

limit switches adjustab-le according to valve stroke

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Manufacturing Company Zone Industrielle Tel.:+352 - 32 50 85-�SISTO Armaturen S.A. L-6468 Echternach Fax:+352 - 32 89 56