Tyco Products - IBS Electronics

Product Guide

Tyco Electronics Raychem bvbaDiestsesteenweg 6923010 Kessel-Lo - BelgiumTel.: 32-16-351 011Fax: 32-16-351 697www.tycoelectronics.comwww.telecomosp.com© 2007 Tyco Electronics TC 254/CAT/25 06/09

Tyco Electronics, TE logo, XAGA, RAYFORT, PEDCAP, ATUM, POLYSWITCH, GELSNAP, TRAC, FIST, SMOUV,

RECORDsplice, DTERMINATOR, FOSC, VX, QDF and TDUX are trademarks. Kevlar is a trademark.

All of the above information, including illustrations, is believed to be reliable. Users however, should independently evaluate the suitability of each

product for their application. Tyco Electronics makes no warranties as to the accuracy of completeness of the information and disclaimes any

liability regarding its use. Tyco Electronics’ only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case

will Tyco Electronics be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of the product.

Tyco Electronics Specifi cations are subject to change without notice. In addition Tyco Electronics reserves the right to make changes in materials

or processing, without notifi cation to the Buyer, which do not affect compliance with any applicable specifi cation.

�

QCommitment to quality

Agrowingnumberofcompaniesnow

realizethat investing inquality isoneof themost

importantcommitments theycanmake for their

future.

Variousqualitystandardshaveexisted

in Europe formany years, each focusing on a

particularindustrysectorormarketsegment.

In 1985 the International Standards

Organisation (ISO) brought these standards

together to form the ISO9000seriesofnorms,

whichwereadoptedbytheEuropeanCommission

as general guidelines for all companies in the

membercountriesoftheEuropeanUnion.

IncommonwithothercompaniesTyco

Electronics-thereforehasmadethecommitment

to invest inqualityfor itsfutureandhasachieved

ISO9001certification - themostcomprehensive

normoftheISO9000series.

This is an on-going process which

guarantees theconsistentqualityofourproducts

to our customers.We, at TycoElectronics, are

notcontenttostopthereandwewillcontinueto

striveforevenhigherqualitystandards.

5

TycoElectronics isan internationalcompanywith nearly 100000 employeesin over 50 countr ies . The companydevelops,manufactures andmarkets highperformance products using specializedmaterialsforelectronic,energy,industrialandtelecommunicationsapplications.

The Telecommunication groupoperates facilities throughout the world,includingEurope. Theheadquarters for theTelecomOutsidePlantdivisionare inKessel-Lo,Belgium, justoutside thecityofLeuven.This is a fully integrated site, includingresearchanddevelopment,manufacturing,salesandmarketing. It servesall ofEurope,Africa, theMiddleEastandsupports theFarEastandtheAmericas.

TycoElectronicsoffersavarietyofproducts that seal, connectandprotect theoutsideplant telephonenetwork, includingcopper cable closures, environmentallysealed terminals and fiber optic cableclosures. The Telecommunications Groupalsooffers a family of copper transmissionenhancement systems,anda rangeof fiberopticmanagement systems for the accessnetwork.

Wearecommittedtoprovide• productandservicequality• rapidmarketresponse• timelydelivery• leading-edgeproducttechnology.

Other literature isavailablewhichprovidesinmoredetailthespecificationsandcharacteristicsofourcompleteproductrangefor the telecommunications, electronics,energyandprocessindustries.

The products presented in thiscatalogue are mostly standard productsfor the telecommunications and energyindustries.

�

Heat-shrinkable products crosslinking through radiation chemistry

Thermoplast ic mater ia ls arecomposed of extremely long, very thinmolecules in a random arrangement.The strength of such materials dependsupon the distance between its moleculesand the crystalline nature of itsmolecularstructure. Figure1 schematically illustratesthemolecular structure of a thermoplasticmaterial. The crysta ls formed wherethe molecules come closer together arerepresentedbydots.Itisthesecrystalswhichprovidemostofthestrengthofthematerial. As the material is heated, thecrystalsdisappear. Themolecules can thenslippasteachothereasilyand thematerialflows.While in this heated condition, thematerial may be formed into almost anydesired shape. Then, when the materialsubsequently isallowed tocool, thecrystalsreformandagainprovidesubstantialstrengthto retain theplastic in theshape inwhich ithasbeenformed.With the advent of atomic energy, theimportant discovery was made that theexposure of some plastic materials tohigh-energypenetrating radiationcancausethepermanentcrosslinkingor intermolecularjo in ing of adjacent molecules . Thiscrosslinking results in thechemicalbondingof the plastic structure into a new three-dimensionalnetwork.

Figure2 illustrates themolecularstructureof suchasystemafterexposure toradiation,withthecrosslinksshownasheavylines.Once thematerial has been crosslinked, itwill not flowat any temperature.When thematerial isheated, thecrystalsstilldisappearasbefore,butitwillnolongerfloworchangeshape because the crosslinks act as tiesbetween the molecules. The crosslinkedstructure,however, iselastic.Thuswhen it isheated toa temperaturewhere thecrystalshavemelted,thematerialbehaveslikerubber. The un ique heat -shr inkab leproperties of Tyco Electronics products isobtained through the exposure of specialthermoplastic formulations to radiation.Because of the resultant crosslinking,such products have good elasticmemory.Theseproducts are supplied in adeformedor expanded condition to cover the objectaroundwhich theyhavebeenplaced. Theyare ideal for coveringa varietyof electricalandelectroniccomponents,aswellaswires,lugs,terminalsandconnectors. Inmanufacturing theseproducts,TycoElectronicsfabricatesitscompoundsintotheirfinalformandthensubjectsthemtohighenergyradiation, thuspermanently “freezing”them into thedesired shape. The followingillustrationsdemonstratewhathappenstothemolecularstructureduringsubsequentstagesofmanufactureandduringapplication.Nexttoeachillustrationisanend-viewofapieceofheat-shrinkabletubing.

Figure1 Figure2

�

Heat-shrinkable products crosslinking through radiation chemistry

Figure�isanenlargedschematicviewofa

verysmallcrosslinkedsectionofextremely

longmolecules.

Whilehot,thetubingisdeformedbyapplying

pressure, thus stretching the crosslinked

molecule,seeFigure5.

While in thisdeformedshape, the tubing is

cooled, the crystals then reappear, thereby

locking the structure togetherpermanently

in thisdeformedcondition.This is the form

in which tubing is supplied to customers.

(Figure�)

Thecustomer thenheats the tubing,melting

thecrystals.Thecrosslinksallowthematerial

to return to its original shape as shown in

Figure � below. This is the good elastic

memoryofsuchtubing.

After cooling, the crystals re-form and the

tubing is locked in its recovered form, as

showninFigure8.

Uponsubsequentreheatingnofurtherchange

in shapewill takeplaceunlessmechanical

forceisapplied.

Once the tubinghas been crosslinked, the

next step in impartingelasticmemory is to

heat the compound above its crystalline

meltingpoint. Themolecules are then tied

togetheronlyby thecrosslinksas shown in

Figure�.

Figure�

Figure�

Figure�

Figure�

Figure8

Figure5

8

Unpressurized cable accessories

XAGA500/550/5�0 Jointclosuresystemforunpressurizedcoppernetworks 1�

CWST Heat-shrinkablewraparoundrepairsleeve 19

RABC Readyaccessbuttclosure 20

PEDCAP Buttclosure 21

TTRC Toollesstorchlessre-usableclosuresystem 22

T2C Coldappliedre-usableclosuresystem 2�

T2CCap Coldappliedcap-endedclosure 2�

MJC Mechanicaljointclosure 25

Gelsnap Coldappliedspliceprotectionsystem 2�

TRAC Toollessmechanicalaerialclosure 2�

CERTI-SEALburied 2Through12-pairburiedservicewireclosures 28

CERTI-SEAL2PairAerial Dropwiregelclosure 29

Rayblock Smalljointclosureandwaterblockforupto5paircable �0

MWTM mediumwallheat-shrinkabletubing �1

XCSM Thickwallheat-shrinkabletubing �2

LCAPS Endsealcapsforunpressurizedcables ��

VCKT Vaultclosure ��

Pressurized cable accessories

XAGA1000 Jointclosuresystemforpressurizedcoppernetworks ��

RWPS Heat-shrinkablewraparoundsleeveforpressurefeeding �8

RCRSRayFortrepairkitforpressurizedcablewithouttheneedfordepressurization

�9

RDRKHeat-shrinkablewraparoundrepairsystemforpressurizedtelephonecables

�0

RLSS Heat-shrinkablewraparoundauxiliarysleeve �1

RPBSHeat-shrinkablewraparounddeliverysystemforairblockingofpressurizedtelephonecables

�2

ACBS Airandwaterblockingsystem ��

CBSM Blockingsystemforsmallcables ��

KCAPS Endsealcapsforpressurizedcables �5

9

Duct seals/cable feedthrough

TDUX Inflatablesealingsystemfortelephonecableducts �8

TDUX Installationtools 50

EPAF Heat-shrinkablewallfeedthroughsystem 51

BlankPlug Ductsealingplugforsealingemptyducts 52

TriplexPlug Ductsealingplugwith�ports 5�

QuadplexDuct Ductsealingplugwith�ports 5�

BushingSleevesandHolePlugs

Accessoriesforductsealingplugs 55

F.O.SimplexPlug Sealingplugforsmalldiameterducts 5�

TUFF-LinkSystem CouplingsystemforPEduct 5�

Split-LinkandBlackjackCoupler

Splitductcouplerrange 58

CustomSizeProducts Specialsizeductsealingplugs&bushingsleeves 59

Copper Connect

VX-PM Plug-inmodules �2

VX-MD Five-pointconnectionmodule ��

VX-DR Modularconnectionblock ��

VX-SB Subscriberconnectorunit �5

VX-SB-02 2-pairsubscriberconnectorunit ��

VX-TB Terminalboxwithoptionalprotection ��

VX-TBL In-lineterminalboxwithoptionalprotection �8

QDF-E Terminationmagazine �9

QDF-E Lineprotectors �0

QDF Accessories �1

QDF-E Wireguidesandcovers �2

QDF Mountingbrackets ��

QDF Installationtools ��

QDFTest/PatchCords 2and�-wiretest/patchcords �5

C5C ��

C5C Accessories ��

10

C5C Tools �8

DTERMINATOR2PMT/PMP/PMX

Pole-mountedterminal �9

DTERMINATOR2PTB/PTP/PTX

Pedestalterminalblock 80

TERMSEAL Terminallugcap 81

Splicing systems

Tel-Splice Telephonecablespliceconnectors 8�

PICABOND Connectors 8�

AMPSTACKIII Modularconnectionsystem 89

AMPSTACKIV Modularconnectionsystem 91

AMPSTACK Assortedtoolingkits 92

AMPSTACK Assortedtoolingkitsandaccessories 9�

AMPMini-Drop Wiresplice 9�

Network interface devices

CommoningBlock Oneandtwo-linecommoningblock 98

CATV/COAX

GSIC Gelsealforin-lineantennaconnector 100

TCS2 Heat-shrinkablecablesleevesforCATVnetwork 101

CERTI-SEAL Coaxcouplingclosures 102

VST GelclosureforsealingFconnectors 10�

RPF Returnpathfilter 105

NIU Networkinterfaceunit 10�

Fiber optics

FIST&FOSC Fiberopticinfrastructuresystemtechnology 110

FIST-SOSA2 Spliceonlysub-assembly 111

FIST-GR2 FISTgenericrack 112

FIST-GR� FISTbluelabelrack 11�

FIST-UR FISTuniversalrack 11�

FIST-SODF2 FISTsmallopticaldistributionframe 115

FIST-WR2 FISTwallmountablerack 11�

FIST-GSS2 FISTgenericsplicingshelf 11�

FIST-GPS2 FISTgenericsplice/patchshelf 118

11

FIST-GPST-12 FISTgenericpatchingshelftray 119

FIST-FPS FISTfrontpatching/splicingshelf 120

FPS-1HU/2HUFrontpatchingshelfwithorwithoutpatchcordstorageprovision

121

FOMS-FPS Frontpatching/splicingshelf 122

FIST-GMS2 FISTgenericmixedshelf 12�

FIST-SPX FISTsinglepatchcordstorageshelf 12�

FOMS-STO Patchcordstorageshelf 125

FIST-GCO2 FISTgenericclosureorganizer 12�

FIST-GCOG2 FISTgelsealedgenericclosureorganizer 12�

FIST-SCO2 FISTsewageclosureorganizer 128

FOSC-�00 Fiberopticspliceclosures 129

FOSC�00A�/A8/ASclosure 1�0

FOSC�00B2/B�closure 1�1

FOSC�00D5closure 1�2

FOSC-�50 Fiberopticgelclosure 1��

FOSC-500AA FOSCslimin-lineclosure 1��

FOSC-�00/�50 In-linefiberopticspliceclosure 1�5

FOSC-�00 Fiberopticspliceclosure 1��

FOSC-DMARC Outsideplantdemarcationpoint 1��

FOSC-OPGW FOSCopticalgroundingwireclosure 1�8

OFDC-B8 Outdoorfiberdistributionclosure 1�9

OFDR Outdoorfiberdroprepairclosure 1�0

FIST-CAB5 FISTstreetcabinet 1�1

FIST-GB2 FISTgenericbox 1�2

FIST-MB2 FISTmediumfiberterminationbox 1��

FIST-SB2-8 FISTsmallterminationbox 1��

FIST-CTB2-� FISTcompactterminationbox 1�5

IFDB-M IndoorFiberDistributionBox 1��

IFDB-S Indoorfiberdistributionbox 1��

YPSO Tap-offenclosureforMini-Breakoutrisercable 1�8

12

SPLX Spliceextension 1�9

CPWO Customerpremiseswalloutlet 150

HFTP Customerpremiseswalloutlet 151

Lightrax Fiberopticracewaysystem 152

RECORDsplice Fiberopticsplicingsystem 15�

SMOUV Fiberopticfusionspliceprotector 15�

Pigtails,JumpersandAdapters

Singlemodeconnectorizedsinglefibercables 15�

Intra-FacilityandBreak-outCable

Singlemodeconnectorizedcableassemblies 15�

Mini-Breakoutcable Risercablingsolution 158

Xpres-drop FTTHconnectorizeddropcablesolution 159

Couplers/SplittersComponents

1�0

IntegratedCouplers/Splitters

1�1

FPS-OCM Frontpatchingshelfforopticalcomponentmodule 1�2

OCFPS Widebandcouplers/splittersinfrontpatchingshelf 1��

OCM5 Modularwidebandcouplers/splittersforCSX-2splittercabinets 1��

FOSC-OC-XC CoarsewavelengthdivisionmultiplexinginFOSC-trays 1�5

Electrical protection

PolySwitch PTCresistancedevicesforcircuitprotection 1�8

Miscellaneous products and information

Heat-shrinkableTubing 1�0

ATUM Semi-flexible,dualwall,heat-shrinkabletubing 1�1

SCLSemi-rigidselectivelycross-linkedheat-shrinkableencapsulationtubing

1�2

RNF-�000 Generalpurpose,flexible,�:1heat-shrinkabletubing 1��

KMS-K Cablesheathcutter 1��

CV-1981MK2/CV198� Portablehotairheater 1��

HL2010E Lowcosthandheldheater 1�9

FH-T001&FH-1��0-PIE Torches 180

1�


Pressurized cable accessories

Duct seals/cable feedthrough

Copper connect

Splicing systems


CATV/COAX

Fiber optics


Miscellaneous products and information

1�

XAGA 500/550/530Joint closure system for unpressurized copper networks

XAGA500 jointclosuresareheat-shrinkable

closuresavailable for theprotectionofcable

jointsinacoppernetwork.

Basedon theTycoElectronics technologyof

heat -shr inkable composite mater ials ,

XAGA500closureshaveanexcellent split

resistance and are very craft-friendly. The

fiber composite structure of the RayFort

wraparoundsleeveoffersexcellentresistance

tomechanical abusebothduring andafter

installation. An integralmetal layerwhich

shrinkswiththesleeveprotectsthejointfrom

moisturevapourtransmission.

XAGA500 jointclosuresareavailable inan

extendedsizerangehavingajointcapacityup

to800pairs.Thekit includesavariable liner,

whichinsulates,shapesandcompactsthejoint

bundle,and theunique three-fingerclipwith

hotmeltadhesive,whichallowsup to three

cablesateachend.

TheXAGA550 rangeof joint closuresuses

the samecompositeheat-shrinkable sleeve

as the XAGA500 range and utilizes a

metal canisterhavinga joint capacityup to

��00 pairs.

Bothkitsaresuitableforunpressurizedcables,

aerial,buriedorducted,non-filledorjelly-filled,

withmetalorpolyethylenesheaths.

TheXAGA5�0closurehasbeendeveloped

toperformunderseveretropicalconditionsof

high temperatureandhumidity.Dimensions

and service are similar to those of the

XAGA500series.

1�

XAGA 500/550/530

BOKT-5S-��/8-�5/15 Branch-offkit withsmallclipBOKT-5M-92/25-125/�0 Branch-offkit withmediumclipBOKT-5L-1�0/�2-200/50 Branch-offkitwith largeclip

Dimensions (in mm)

DescriptionSplicebundledia.Dmax

Cabledia.dmin.

Max.JointgapL

OveralljointlengthS

Branch-offclip

XAGA500- ��/ 8-150 �� 8 150 �50 SmallXAGA500- ��/ 8-�00 �� 8 �00 500 SmallXAGA500- 55/12-150 55 12 150 ��0 SmallXAGA500- 55/12-�00 55 12 �00 510 SmallXAGA500- �5/15-2�0 �5 15 2�0 �80 SmallXAGA500- �5/15-�00 �5 15 �00 5�0 SmallXAGA500- �5/15-�00 �5 15 �00 ��0 SmallXAGA500- �5/15-500 �5 15 500 ��0 SmallXAGA500-100/25-2�0 100 25 2�0 580 MediumXAGA500-100/25-��0 100 25 ��0 �80 MediumXAGA500-100/25-500 100 25 500 810 MediumXAGA500-125/�0-2�5 125 �0 2�5 �00 MediumXAGA500-125/�0-��0 125 �0 ��0 800 Medium

DescriptionSplicebundledia.Dmax

Cabledia.dmin.

Max.jointgapL

OveralljointlengthS

Branch-offclip

XAGA550- ��/ 8-200 �� 8 200 ��5 SmallXAGA550- ��/ 8-�50 �� 8 �50 �00 SmallXAGA550- ��/ 8-500 �� 8 500 �55 SmallXAGA550- �5/15-250 �5 15 250 505 SmallXAGA550- �5/15-500 �5 15 500 �10 SmallXAGA550- �5/15-�50 �5 15 �50 8�0 SmallXAGA550- 92/25-�00 92 25 �00 �55 MediumXAGA550- 92/25-500 92 25 500 8�0 MediumXAGA550- 92/25-�50 92 25 �50 985 MediumXAGA550-122/�0-�00 122 �0 �00 �80 MediumXAGA550-122/�0-500 122 �0 500 8�0 MediumXAGA550-122/�0-�50 122 �0 �50 1010 MediumXAGA550-1�0/�2-500 1�0 �2 500 920 LargeXAGA550-1�0/�2-�20 1�0 �2 �20 1100 LargeXAGA550-200/50-500 200 50 500 9�0 LargeXAGA550-200/50-�20 200 50 �20 1120 Large

Eachkitcontainsonebranch-offkit.

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XAGA 500/550/530

Eachkitcontainsonebranch-offkit.

Note:forfilledjoints(optional)

Forfilledjoints,specialRSSfillingkitsareavailable.

Doublejacketedcablesrequirespecialorextracomponentsduetotheirspecificconstruction.

Dimensions (in mm)

DescriptionSplicebundle

dia.Dmax

Cabledia.dmin

Max.JointGapL

OveralljointlengthS

Branch-offclip

XAGA5�0- ��/ 8-150 �� 8 150 �50 Small

XAGA5�0- ��/ 8-�00 �� 8 �00 500 Small

XAGA5�0- 55/12-150 55 12 150 ��0 Small

XAGA5�0- 55/12-�00 55 12 �00 510 Small

XAGA5�0- �5/15-2�0 �5 15 2�0 �50 Small

XAGA5�0- �5/15-�00 �5 15 �00 510 Small

XAGA5�0- �5/15-�00 �5 15 �00 ��0 Small

XAGA5�0- �5/15-�50 �5 15 �50 ��0 Small

XAGA5�0-100/25-250 100 25 250 580 Medium

XAGA5�0-100/25-�50 100 25 �50 ��0 Medium

XAGA5�0-100/25-�00 100 25 �00 9�0 Medium

XAGA5�0-125/�0-250 125 �0 250 �00 Medium

XAGA5�0-125/�0-�50 125 �0 �50 ��0 Medium

19

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Tyco Electronics CWST is a RayFort

wraparoundsleeve,closedbyaslide-onmetal

channel.Thesleevewithitshotmeltadhesive

ensuresapermanent,reliableseal.

CWSTrepairsleevesarebasedontheRayFort

technology of heat-shrinkable composite

materials.

CWSTHeat-shrinkable wraparound repair sleeve

CWSTrepairsleevesaresuitableforall types

of unpressurized cables in direct buried,

ductedoraerialapplications.

Wraparound repair sleevesare ideallysuited

for repairingany kindof sheathopeningor

sheath damage. Examples are: ring cuts,

trouble openings, fire and steam damage,

cablebendcracksandcorrosion.

CWST is installedusinga standard jointer’s

torch. The sleeves are coated with heat-

sensitive paintwhich changes colorwhen

sufficientheat is applied indicating that the

adhesivehasbeenactivated.

Dimensions(inmm)

DescriptionMax.cable

dia.Min.cable

dia.Lengthssupplied

CWST ��/ 8 �� 8 1500,1000,�50,500,250

CWST 55/12 55 12 1500,1000,�50,500,250

CWST �5/15 �5 15 1500,1000,�50,500,250

CWST100/25 100 25 1500,1000,�50,500,250

CWST125/�0 125 �0 1500,1000,�50,500,250

CWST1��/�2 1�� 2 1500,1000,�50,500,250

CWST200/50 200 50 1500,1000,�50,500,250

Ordering exampleCWST�5/15-XXX/2�9(XXX=selectedstandardlength)

20

RABC is a fully sealed closure combininga

mechanicaldomewithreliableheat-shrinkable

sealing for the cables. It is suitable for use

asanaerial orunderground joint closure in

both new construction and maintenance

applications in the distribution network,

typically in the rehabilitation of expanding

plugs,tapeand�1Atyperesinjoints.

RABC is of rugged design to withstand

mechanicalabuseandcanbeinstalledusing

a standard jointer’s torch. The product is

suppliedfullykittedandcanaccommodateup

to�cables.

RABCReady access butt closure

Dimensions (in mm)

DescriptionMax.Joint

dia.BMax.dia.

D1Min.dia.

D2Sleevelength

L1 L2

RABC100 5� �0 25 1�0 �80

RABC200 100 125 �� 190 �80

RABC�00 1�5 155 �0 220 580

Eachkitcontains1branch-offclip.

Formorethan2cables,additionalbranch-offkitsareavailable.

21

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PEDCAP is a general purpose single-ended

closuredesigned foravarietyofapplications

inadistributionnetwork. It issuitable foruse

asanaerial orunderground joint closure in

both new construction and maintenance

applications, typically in the rehabilitationof

tapeandplugexpandingjoints.

PEDCAP is of rugged design towithstand

mechanicalabuseandcaneasilybe installed

usingonlyastandardjointer’storch.

PEDCAP is supplied fully kitted for use on

cablesizesintherange2to200pairs.

Cablesmaybeaddedtothejointandthejoint

re-closedusinganotherPEDCAP.

PEDCAPButt closure

Dimensions (in mm)

DescriptionMax.diaA

(assupplied)Min.dia.J(recovered)

SOverallsleeve

lengthPMax.jointdia.B

PED-CAP-R-2 5� 2� ��5 �55 50

PED-CAP-R-�-INT �5 21 1�5 2�0 5�

PED-CAP-R-�S-INT 95 �0 255 ��0 8�

PED-CAP-R-�L-INT 95 �0 ��5 550 8�

Eachkitcontains�or�SCOPs(dependingthesize)toaccomodate2maincablesand�small

dropcables.

Ordering example

Ped-Cap-R-�S-INT

22

The TTRC closure has been developed for

the environmental protection of aerial

telecommunication joints up to �00 pairs.

Theproductconsistsoftwosealingunitsand

acentralbody,whichmechanicallyprotects

thejoint.

The sealing on both the closure body and

a multiple of cables is performed by

compressing Tyco Electronics gelmaterial

between twoplastic flanges.Compression is

activatedbyabuilt-in tensioningmechanism.

The TTRC closure system can be installed

in aminimum of timewithout any special

tools.This revolutionarysealingsystemused

intheoutsideplanttelephonenetworkallows

closure re-entry, cable additionsandcable

re-arrangements. Flexibility is built-in and

additionalpartsarenotrequired.

All components are fully wraparound,

accommodating instal lat ions in new

construction and network maintenance.

Multiplecablebranching ispossiblewithup

to�cablesateachend.

TTRCToolless torchless re-usable closure system

Dimensions (in mm)

DescriptionMax.splicecapacity

Cableportseachside

CableØmin.

CableØmax.

Sheathopening

SpliceØ

TTRC50 25pr � 10 19 2�0 �2

TTRC100 100pr � 10 19 �80 �2

TTRC200 �00pr 2 10 21 510 92

2 10 28

TTRC250 �00pr 1 2� �2 510 92

2 10 19

TTRC�00 �00pr 2 10 2� 510 125

2 2� �2

2�

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• Watertightin-linespliceclosuresealsaerial,

undergroundanddirectburied splices in

unpressurizedcoppernetworks.

• Versatilegel closurebringsnew levelsof

installation convenience and application

flexibility.

• Easyre-entryandre-closure.

• Cableconfigurationchangespossiblewith

aminimumofextraaccessories.

• Fewsizescoverawideapplication range

upto�00pairs.

• Multiple branching possible up to six

cables.

• Nospecialinstallationtoolsrequired.

• Innovativecut-to-fixaxialpulltapesprovide

mechanicalcableretention.

• Integratedmounting brackets for aerial

installations.

• Robustconstructionwithhighmechanical

strength.

• Unlimitedshelflife.

Kit content

• Centralpart:topandbottomdeliveredas

onepart

• �Gel-profiles

• 2O-ring

• One�-outcableseparator

(largesizeonly)

• Plugsforunusedcableports

• Axialpulltapes+tiewraps

• Gelsealingtape

• Cleaningtissue

• Boltsandwashers

• Measuringtape

• Installationinstructions.

T2CCold applied re-usable closure system

Dimensions (in mm)

DescriptionMax.splice

dia.Max.sheathopening

Cableconfigu-rations

CablesINmax.dia.

CablesOUTmax.dia.

Typicalsplice

capacity

T2C�8-225-2/2 �8 225 2in–2out 2x15 2x15 �0p/50p

T2C�8-�00-2/� �8 �00 2in–�out 2x2� �x2� 100p/200p

T2C100-�50-2/� 100 �50 2in–�out 2x�0 �x�0 �00p

Ordering example

T2C-�8-225-2/2-INT01

2�

• Watertightcap-endedspliceclosuresealing

aerial, underground and direct buried

splicesinunpressurizedcoppernetworks.

• Versatilegelclosurebringingnewlevelsof

installation convenience and application

flexibility.

• Easyre-entryandre-closure.



• Two sizes available covering a wide

applicationrangeupto100pairs.

• Multiple cable branching system: each

of the cableports is capableof singleor

multiplebranching.

• Nospecialinstallationtoolsrequired.

• Innovative cut-to-fix axial pull tapes

providingmechanicalcableretention.

• Integratedmountingbrackets.


strength.

• Norestrictiononshelflife.

Kit content

• Sleevebody(2halves)

• Multiplecableseparator

• Boltsandwashers

• Tiewraps

• Geltape

• Cableretentiontapes

• Measuringtape

• Cablebranchingspacers

• Blankingplugs

• Cleaningtissues

• Installationinstruction

• Mountingbracket(optional).

T2C CapCold applied cap-ended closure

Sizing/ordering information

Description Max.spliceNumberofCableports

Max.cablediameter(mm)

T2CCAP50 50pair � 28

T2CCAP100 100pair � 28

Ordering example

T2C-Cap-100-INT01

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• Watertight splice closure for aerial,

undergroundanddirectburiedsplicesinthe

unpressurizedcopper telecommunication

network.


strength.

• Provengelsealingsystem

-Easytohandleatalltemperatures,

-Easytore-enter.

• Innovativecablefixationsystem.

• Nospecial toolsneededfor installationsor

re-entry.

• Closureusesovercentering ‘skiboot’ type

latches.

• Flexible branchingplug systemallowing

installation of cables from 5pair .5 to

100pair.5.

• Integratedmountingbracketsforaerialand

wallinstallation.

• Reduced inventory as fewer s i ze

closuresneeded tocoverawide rangeof

applicationsupto100pairs.

• Bothdome-endedand in-lineclosuresare

available.



• Noshelflife.

MJCMechanical joint closure

Sizing/ordering information (Dimensions in mm)Cablediameterrange:fromØ�mmtillØ28mm

Description ClosuretypeMax.numberofbranching

plugs

Typicalsplicevolume

Max.splicediameter

Totalinter-nallength

MJC-10/20PR-CE Cap-ended 1 10/20pair 50 185

MJC-10/20PR-INL Inline 1in/1out 10/20pair 50 2�0

MJC-50/100PR-CE Cap-ended � 50/100pair 120 185

MJC-50/100PR-INL Inline 2in/2out 50/100pair 90x�0 ��0

Installationsteps

2�

Three sizesofGelsnapareavailable for the

protection of paper/lead or plastic cable

joints of up to �0 pairs. The product is

quick to install andeasy touse.No special

tools are required. The use of non-flowing

gel under permanent pressure prevents

water ingress. It is robust and reliable

under a wide variety of environmental

conditions.Many connector types can be

accommodated. Butt, in-line, and branch

configurationsarepossible.Re-entry iseasy

andclean.

GelsnapCold applied splice protection system

Dimensions (in mm)

DescriptionMax.

cableØMin.

cableØ

Max.splice

opening

Numberconnectors(max.)**

Splicetype

Branching

Gelsnap-A-10/5-80 10 5 80 � ButtMax.

2cables

Gelsnap-B-1�/5-1�0 1� 5 1�0 20Butt/in-lineateachend

Max.2cables

Gelsnap-C-18/5-180 18 5 180 �0Butt/in-lineateachend

Max.2cables

**Figuresgivenareformostcommerciallyusedconnectortypes.ConsultTycoElectronicsformoredetailedinformation.Capacitymayvarydependingonlocalsplicingpractice.

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Tyco Electronics TRAC aerial closure

system isdesigned for free-breathingaerial

applications.Notoolsarerequiredtoperform

theinstallation.

Theuniqueconvoluteddesignof theTRAC

closuresystemprovidesbothmechanicaland

environmentalprotectionaroundthesplice.

The end-pieces use Tyco Electronics

innovative gel material, which provides

effective protection against water entry,

withouttapes,mastic,clampsorspecialtools.

The TRAC system performs both venting

and draining functions without additional

components.

TRAC is fast and easy to install, requiring

only threeparts for completion.After splice

preparation and bonding, two closure

end-pieces are placed over the cable.

The central body is then fitted over the

end-pieces and splice to provide a secure

cover. The cover is locked in position by

simplesnapsormetallatches.

The aerial closure is designed to handle

straightandbranchconfigurations.It iseasily

re-enterableand is recommended foruseon

polyethyleneinsulatedcablejackets.

TheTRACEextensionkitaccommodateslong-

lengthapplicationsbyprovidingasinglepart

forbothmaintenanceandrehabilitation.

TRACToolless mechanical aerial closure

Dimensions (in mm)

DescriptionSplicebundle

Sheathopening

Max.cableconfiguration

MaincableØ Branchcablemax.Ø

max.Ø min. max. branch1 branch2

TRAC-AA-1 50 �00 1in,1out � 29 - -TRAC-AA 50 250 2in,2out � 19 1� -

�00 2in,2out � 19 1� -TRAC-A �5 �00 2in,2out 12 �2 25 -

�50 2in,2out 12 �2 25 -TRAC-B 125 500 2in,2out �2 �8 �8 -

�50 2in,2out �2 �8 �8 -TRAC-B+ 1�5 �50 2in,2out �2 �5 �5 -

�50 �in,�out �2 �8 �0 �0TRAC-C 225 �50 �in,�out �� 8� 50 �8

Ordering example

KL-TRAC-50-250B

28

TheCERTI-SEALburiedservicewireclosures

bondandprotectbuttandin-linesplicesfrom

2through12pairburiedservicewires.

Advantages

• Reliable: integralbonding systemapplies

constantpressureonservicewireshieldfor

long-termreliability;gel- filledconstruction

sealsenvironmentalyandwillnotleak.

• Easy to install: one-piece, snap- together

latching system;pre-installedgel sealant

eliminatesspecialhandling.

• Designedtomeet

TelcordiaSpecificationTR-NWT-000251.

CERTI-SEAL buried2 Through 12-pair buried service wire closures

Applications

• Spliceprotection

• Demarcationpoints

Product overview

2-�pairCerti-SealBuried

�-12pairCerti-SealBuried

2-�pairLGCerti-SealBuried

Ordering description

AMP-0-05�95�9-1

AMP-0-121�159-1

AMP-0-111��9-1

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Advantages

• Reliable: high-compression, high-impact

housingprovidesmaximumdurability

• Easy to install: one-piece, snap-together

latching system;pre-installedgel sealant

eliminatesspecialhandling

• Flexible:accommodatesAMPTel-Spliceor

otherindustry-standardwiresplices

• Compliant: designed to meet Telcordia

Specification TR-NWT-0009�5.1�-day

immersionandBell PUP5500� Section

5.�2A,compressionandimpact

Applications


• Aerialpole

• Pedestal


CERTI-SEAL 2 Pair AerialDrop wire gel closure

Ordering information

AMP-0-111�5�2-1(2prdropwire)

AMP-0-121�20�-1(2-�prdropwire)

Dimensions (in inches and (mm)

Forspliceprotectionandsheathrepair*of2-pairdropwiretelephonecable.

*Forsheathrepairapplications,pleasecontactyourTycoElectronicssalesrepresentative.

The CERTI-SEAL 2-pair aerial drop wire

gel closure and 2 or � pair provide aerial

terminationoftelephonecableinnon-tension

driploopandsheathrepairapplications.

�0

TycoElectronicsRayblock is a fast, simple

and reliablewayof jointingandblockingup

to5pair unfilledorpartially filled cables. It

is quickly installedand its low temperature

shrinkage properties ensure lack of craft

sensitivity in themostcongestedsituations.

RayblockSmall joint closure and water block for up to 5 pair cable

Sizing/ordering information

Dimensions (in mm)

DescriptionMax.supplied

diameterMin.recovered

diameterSuppliedlength*

Cablesizerange

Rayblock100 20 � 250or1200 2&5pair

*Otherlengthsareavailableonrequest.

Rayblockistheanswertothoseproblemareas

whereoldersuspectcablescannotbejointed

withoutdangerofjointfailureduetomoisture

transmission.

Features

Suitsall conductor sizesup to0.9mm.Low

recoverytemperaturetubingandlowviscosity

adhesive for heat sensitive cables.Reliable

blockingachieved ina fewsecondsusinga

standardjointer’storchorhotairgun.

�1

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MWTMheat-shrinkable tubing ismade from

highperformance,crosslinkedpolyolefin for

general use in the telecommunicationsand

energyindustries.

Whenheatedwith a standardgas torchor

similar heat source, the tubing shrinks to

followtheshapeoftheobjecttobeprotected.

MWTM tubing is particulary flexible in use

and installationdue to its high shrink ratio.

Variousdiametersand lengthsareavailable

asstandardproducts.

MWTMMedium wall heat-shrinkable tubing

Notes

1. Dimensions

a=assupplied

b=afterunrestrictedrecovery

2. Orderingexample

MWTM1��/80-XXX/S(Sxx)

s=hotmeltcoating.

u=uncoated

XXX=selectedstandardlength

(Sxx)=minimumpackquantity

Standardlengths

250 500 �50 1000 1500Dimensions (in mm)

Description Ha Hb

MWTM 10/ � 10 �

MWTM 25/ 8 25 8

MWTM �5/ 12 �5 12

MWTM 50/ 1� 50 1�

MWTM �0/ 2� �0 2�

MWTM 90/ �� 90 ��

MWTM120/ 5� 120 5�

MWTM1��/ 80 1�� 80

MWTM195/102 195 102

�2

Rugged heavywall XCSM heat-shrinkable

tubular sleevesaredesigned forusewhere

maximum reliability, product performance

and simplified installations are required.

Theseheat-shrinkable sleeves are ideal for

submersible, direct buried installations or

whenmaximumprotectionisneeded.

XCSM’s high expansion ratio allows it to

accommodatedifferentcablediameters.No

special skillsorequipmentarenecessary for

installation.Theproduct resistsabuseduring

handlingandbackfilling.

XCSMThick wall heat-shrinkable tubing

Standardlengths

250 500 �50 1000 1500

Notes

a=assupplied

b=afterunrestrictedrecovery

Ordering example

XCSM115/�0-XXX/S(Sxx)

s=hotmeltcoating

u=uncoated

(XXX=selectedstandardlength)

(Sxx)=minimumpackquantity

Dimensions (in mm)

Description Ha Hb

XCSM 2�/ � 2� �

XCSM �0/ 8 �0 8

XCSM ��/12 �� 12

XCSM 55/18 55 18

XCSM 85/22 85 22

XCSM115/�0 115 �0

XCSM1�0/�1 1�0 �1

XCSM1�0/55 1�0 55

XCSM1�8/�0 1�8 �0

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TycoElectronicsheat-shrinkablecapsensure

that cable ends arewaterproof andpermit

long-termstoragewithouttheriskofmoisture

penetration.

102L is TycoElectronics standardend cap

for sealing cable ends in unpressurized or

lowperformance pressurized applications.

It is amedium-wallmoulded cap internally

coatedwithanadhesive (an integratedvalve

isoptionallyavailable).

InstallingTycoElectronicscapsissimple.The

capiscenteredovertheendsofthecableand

heatshrunktoformareliableseal.

L CAPSEnd seal caps for unpressurized cables

Dimensions (in mm)

Descriptionwithøprinting

Descriptionwithoutøprinting*

Cabledia.max.

Cabledia.min.

Lengthmin.

102L011/S(S100) 102L011-R05/S(S100) 8 � �8

102L022/S(S100) 102L022-R05/S(S100) 1� 8 55

- 102L02�-R05/S(S100) 25 1� 9�

102L0��/S(S100) 102L0��-R05/S(S100) �0 15 90

102L0��/S(S50) 102L0��-R05/S(S50) 50 25 1��

102L0�8/S(S25) 102L0�8-R05/S(S25) �0 �5 150

- 102L050-R05/S(S25) 88 �8 1�2

102L055/S(S10) 102L055-R05/S(S10) 95 �5 1�2

102L0��/S(S10) 102L0��-R05/S(S10) 105 �0 1�5

Ordering example

102L022/S(S100)(packedperminimumquantityof100pcs.)nodiameterprintingonthecaps.

*Diameterbeforeandafterfreerecovery

��

VCKTVault closure

D1

D2

SHCO

L1

D�

The VCKT closure system is used fordistribution of telecommunication cablesin telephone exchanges.Aheat-shrinkableRayFort sleeve, used in conjunctionwith ametal canisterandamultiplebreak-outpartprotectsthesplice.

Characteristics

• Metal canister provides extremely high

mechanicalloadbearingcapacity.

• Hotmeltadhesive reliablyseals thesplice

againsthumidity.

• Verticalinstallation.

• Nofillingrequired.

• Only � sizes are needed for any type of

cable;capacityupto2�00pairs.

• Reopeningofthespliceareafortestingand

measuringispossible.

• Nospecialtoolsrequired.

Ordering information(dimensionsinmm)

VCKTsize

Jointlengthmax.L1

Outerdia.spliceprotectionmax.D1

Cabledia.min.D2

Sleevelength

90-� 510 85 25 800125-9 ��0 120 �0 9501�0-12 ��0 158 �2 950200-2� ��0 19� 50 950

Table for MDF Cables

VCKTsize

MDFcableoutletsnumber

Cabledia.D�min.max.

90- � � 12 ��125- 9 9 12 ��1�0-12 12 12 ��200-2� 2� 12 ��

Ordering exampleVCKT-1�0-12-INT

Pressurized cableaccessories

��

XAGA 1000 Joint closure system for pressurized copper networks

• Glass fibrecompositestructuregiveshigh

splitresistance.

• Fewcomponents,fastandeasyinstallation.

• High“craftfriendliness”enhancedbyvisual

indicatorsforoptimuminstallation.

• Approvalfor�cablesinorout.

• Interchangeableairvalve,airconnectoror

lowprofileblankingscrew.

• Leadorpolyethylenejacketedcables.

• Canbeusedonsingleanddoublesheathed

cables.

• Rangeofclosurestosuitallcablesizes.

• Hot-meltadhesivedesignedspecifically for

pressurizedclosureapplications.

XAGA1000 isapressurizedclosuresystem

based on a unique fiber reinforced heat-

shrinkable composite material. This new

revolutionarymaterial offers extraordinary

mechanicalandenvironmentalprotection. Its

reinforcedmaterialstructurehasanexcellent

splitresistanceduringinstallationandsuperior

mechanical toughness. The closures have

built-in visual indicators toensureoptimum

installationunderthemostsevereconditions.

TheXAGA1000 isquickandeasy to install

usingonlyastandardgas torch.Theclosure

is completely wraparound allowing it

to be used for both new construction and

maintenance on ducted or direct buried

cableswithpolyethylene,leadandaluminium

sheathing,upto�800pairs.TycoElectronics

three-fingeredclipsallowbranchingofup to

fourcablesateachend.Thekitalsocontains

a rangeof fully interchangeable air fittings

which can be incorporated in the closure.

These include a reversible valve, an air

connectoranda lowprofileblankingplug to

reduceaccidentaldamage.

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XAGA 1000

L

Dimensions (in mm)

Description

Splicebundlemax.D

Singlecabledia

min.d

Sheathopeningnom.L

Max.recommendedsumofbranchcabledia.

2out�out�out

Overalllength

S

Branch-offkit

XAGA1000C-�5/8-�50 �5 8 �50 �5 ��0 BOKT-1000-05

XAGA1000C-�2/15-250 �2 15 250 52 �0 �00 BOKT-1000-�

XAGA1000C-�2/15-�50 �2 15 �50 52 �0 �90 BOKT-1000-�

XAGA1000C-�2/15-500 �2 15 500 52 �0 850 BOKT-1000-�

XAGA1000C-�2/15-�50 �2 15 �50 52 �0 1000 BOKT-1000-�

XAGA1000C-92/�0-�00 92 �0 �00 82 �0 58 ��0 BOKT-1000-�

XAGA1000C-92/�0-�50 92 �0 �50 82 �0 58 �90 BOKT-1000-�

XAGA1000C-92/�0-500 92 �0 500 82 �0 58 850 BOKT-1000-�

XAGA1000C-92/�0-�50 92 �0 �50 82 �0 58 1000 BOKT-1000-�

XAGA1000122/�8-�00 122 �8 �00 112 100 88 �90 BOKT-1000-�

XAGA1000122/�8-500 122 �8 500 112 100 88 8�0 BOKT-1000-�

XAGA1000122/�8-�50 122 �8 �50 112 100 88 1020 BOKT-1000-�

XAGA1000122/�8-900 122 �8 900 112 100 88 1280 BOKT-1000-�

XAGA10001�0/55-�00 1�0 55 �00 1�2 1�0 118 �90 BOKT-1000-�

XAGA10001�0/55-500 1�0 55 500 1�2 1�0 118 9�0 BOKT-1000-�

XAGA10001�0/55-�50 1�0 55 �50 1�2 1�0 118 1050 BOKT-1000-�

XAGA10001�0/55-�20 1�0 55 �20 1�2 1�0 118 1150 BOKT-1000-�

XAGA10001�0/55-900 1�0 55 900 1�2 1�0 118 1�80 BOKT-1000-�

XAGA1000200/�5-500 200 �5 500 1�2 1�0 1�8 9�0 BOKT-1000-�

XAGA1000200/�5-�20 200 �5 �20 1�2 1�0 1�8 1150 BOKT-1000-�

XAGA1000200/�5-900 200 �5 900 1�2 1�0 1�8 1�80 BOKT-1000-�

Branch-offkitsBOKT-1000-05,BOKT-1000-�andBOKT-1000-�mustbeorderedseparately.

�8

TheRWPS system is a uniquewraparound

product for the rapid installationofpressure

feed and test points for all main cables.

It incorporates fiber reinforced material,

ensuringexcellentproductperformanceand

simpleinstallation.

RWPS Heat-shrinkable wraparound sleeve for pressure feeding

Dimensions (in mm)

Description Cabledia. Cabledia.Sleevelength

max. min. nom.

RWPS-C-�5/15-250 �5 15 250

RWPS-C-�5/20-250 �5 20 250

RWPS-C-95/�0-250 95 �0 250

Thereinforcedareaaroundthevalveensures

reliability.Complete installationand testing

takes only a fewminutes using a standard

propanetorch.TheRWPSsystemcanbeused

withabsoluteconfidence incablechambers,

adjacent to cabinets, and at intermediate

points in main underground or overhead

networks.

Features

Sleeveavailablewithvalve,connectororother

options.

Three sizes cover all cables from 15 to

95mmdiameter. Installedand tested in less

than�5minutes,occupying lessspace than

othersystems.

�9

TycoElectronicsRCRSrepairkitisdesignedto

repairdamagedpressurizedcables.However,

it is not necessary to remove the pressure

from the cable during the repair operation

whenusingthekit.

The RCRS product incorporates f iber

reinforced material, ensuring excellent

productperformanceandsimpleinstallation.

Thesleeveisfittedwitha lowprofilevalveto

allowpressurebleedingduring installation.

After installation the bleed valve is screw

capped. Special adapters are available to

facilitatesubsequentpressuretesting.

The RCRS system is suitable for use with

both polyethylene and lead sheathed

telephone cables. If conductor repairs are

necessary the composite wraparound

s l eeve may be i ns ta l l ed ove r the

trouble-bundle, using an insulation layer

includedinthekit.

RCRSRayFort repair kit for pressurized cable without the need for depressurization

Dimensions (in mm)

DescriptionCabledia.

max.Cabledia.

min.Sheathopening

max.Sleevelength

nom.

RCRS-C-�5/15-��0 �0 15 100 ��0

RCRS-C-�5/15-500 �0 15 250 500

RCRS-C-�5/15-�00 �0 15 500 �00

RCRS-C-�5/20-��0 �0 20 100 ��0

RCRS-C-�5/20-500 �0 20 250 500

RCRS-C-�5/20-�00 �0 20 500 �00

RCRS-C-95/�0-��0 90 �0 100 ��0

RCRS-C-95/�0-500 90 �0 250 500

RCRS-C-95/�0-�00 90 �0 500 �00

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�0

Tyco Electronics RDRK system is a glass

fibre reinforcedwraparound sleeve system

designed for the repair of pressurized

telephone cables and offers superior

resistancetomechanicalabuse.

During instal lation it is necessary to

depressurize thecable.After installation the

pressuremayberestored.

TheRDRKDepressurized TelephoneCable

RepairKit is awraparoundheat-shrinkable

s leeve coated with Tyco Electronics

specially formulated hotmelt adhesive for

use in pressurized cable applications. This

red adhesive ensures a permanent bond

between theheat-shrinkable sleeveand the

cablesheath,providingareliablesealagainst

pressureloss.

The product may be used with both

polyethylene and lead sheathed telephone

cables. If conductor repairs are necessary

the RayFort sleeve may be installed over

the trouble-bundleusingan insulation layer

includedinthekit.

RDRK Heat-shrinkable wraparound repair system for pressurized telephone cables

Dimensions (in mm)

Description Cabledia. Cabledia.Sheathopening

Sleevelength

max. min. max. nom.

RDRK-C-�5/15-��0 �0 15 100 ��0

RDRK-C-�5/15-500 �0 15 250 500

RDRK-C-�5/15-�00 �0 15 500 �00

RDRK-C-�5/20-��0 �0 20 100 ��0

RDRK-C-�5/20-500 �0 20 250 500

RDRK-C-�5/20-�00 �0 20 500 �00

RDRK-C-95/�0-��0 90 �0 100 ��0

RDRK-C-95/�0-500 90 �0 250 500

RDRK-C-95/�0-�00 90 �0 500 �00

�1

The RLSSauxi l iary s leeve is a h igh

performance heat-shrinkable wraparound

sleeve which provides a permanent bond

betweenplastic cable jackets andauxiliary

leadsleevesusedonleadspliceclosures.

The product is suitable for buried and

ductedapplications.Thecompositematerial

provides high mechanical strength and

easeof installation in confined spaces. The

adhesivecoatingissuitableforbothleadand

polyethylenesubstrates.

The sleeve is available in� sizes to suit all

applications. Installation is effectedusinga

standardjointer’storch.

RLSSHeat-shrinkable wraparound auxiliary sleeve

Dimensions (in mm)

DescriptionMin.cable

dia.Max.lead

dia.Sleevelength

RLSS-�5/10 10 �5 210

RLSS-�5/20 20 �5 250

RLSS-95/�0 �0 95 250

RLSS-125/�0 �0 125 ��0

Notes1Theauxiliaryleadpipeouterdiametershouldbeamaximumof20mmlargerthanthecablediameter.2Thekitcontainscomponentstosealoneendofajointonly..

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�2

TheRPBSsystemcombinesanimproved

applicationmethodforstandardresinblocking

compoundswiththeadvantagesofthewrap-

aroundheat-shrinkablesleeve.Usedwith

suitablecommerciallyavailableresins,the

RPBSsystemformsapressureblockforthe

wholepressurizedcablerange.Thesleeve

incorporatesfiberreinforcedmaterialensuring

highmechanicalstrengthandsimpleinstalla-

tion.TheinsideoftheRPBSsleeveiscoated

withahigh-performancehotmeltadhesive

whichofferspressuretightnessandadditional

mechanicalprotection.Theproductcanbe

usedonpolyethyleneorleadsheathedcables.

RPBSHeat-shrinkable wraparound delivery system for air blocking of pressurized telephone cables

L1

L1

L2

Note:blockingcompoundandaccessoriesareoptional.

Dimensions (in mm)

RPBS-I:selectionchartforsinglesheathedcable.


max.Cabledia.

min.Sheathopening

nom.L1

RPBS-C-I- 25/15-100 25 15 100RPBS-C-I- 50/25-150 50 25 150RPBS-C-I- �0/50-200 �0 50 200RPBS-C-I-100/�0-250 100 �0 250

RPBS-II:selectionchartfordoublesheathedcable.


max.Cabledia.

min.Outersheathandshieldopening(L2)

Innersheathopening(L1)

RPBS-C-II- 25/15-100 25 15 �00 100RPBS-C-II- 50/25-150 50 25 �50 150RPBS-C-II- �0/50-200 �0 50 500 200RPBS-C-II-100/�0-250 100 �0 550 250

��

The ACBS product is a unique adhesive

cableblockingsystemprovidingawaterand

pressureblock forair-corecablesup to�00

pairs.Thesystemconsistsofheat-shrinkable

thick-wall tubing (fornewconstructions)or

RayFortwraparoundsleeves(formaintenance)

coveredwiththermo-indicatingpaintandpre-

assembledbagscontainingaspecificamount

ofspeciallydevelopedadhesivegranules.

During the recovery of the heat-shrinkable

sleeves, theheatmakes theadhesivemeltat

lowtemperatureandflowintothecablecore.

Acuringpackageincorporatedintheadhesive

system provides a firm and reliable block.

Theproductcanbeusedonpolyethyleneor

PVCjacketedcables ineitherdirectburiedor

ductedenvironments.Theproductisdesigned

tobe installedoncableswithsolid insulated

conductors. Installation, both vertically and

horizontally,takesaveryshorttimeusingonly

astandardjointer’storch.

Tubular and wraparound versions of the

productare fully kittedwithall components

needed tomakeaperfect installationevery

time.

ACBSAir and water blocking system

Dimensions (in mm)

ACBS-T: selection chart for TUBULAR version

Cablediameter*

Description maximum minimum

ACBS-T-18/12 18 12ACBS-T-2�/18 2� 18ACBS-T-�0/22 �0 22ACBS-T-�0/�0 �0 �0ACBS-T-�5/�0 �5 �0

ACBS-W: selection chart for WRAPAROUND version

Cablediameter*

Description maximum minimum

ACBS-W-18/12 18 12ACBS-W-2�/18 2� 18ACBS-W-�0/22 �0 22ACBS-W-�0/�0 �0 �0ACBS-W-�5/�0 �5 �0

*Note:fordoublejacketedcablethecabledimensionsrefertotheinnerjacketdimensions.

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TheCBSMsystemisaheat-shrinkablesleeve

specificallydesignedtoactasanairpressure

orwaterblockonlowpaircountcables.

It consists of a heat-shrinkable sleeve

internallycoatedwithanadhesivedesigned

to flowbetween thecablepairsand forman

air/waterblock.

Theproductmaybeusedonpolyethyleneor

PVC jacketedcablesandaccommodates10

and20paircables.Thesleevecanbeinstalled

easilyusingonlyastandardjointer’storch.

The product is supplied fully kitted with

aluminium foil, cleaning tissueandabrasive

strip.

CBSMBlocking system for small cables

Dimensions (in mm)


min.Cabledia.

max.Approx.cable

capacityJacketopening

Sleevelength

CBSM110kit � 12 10pair �0 1�5

CBSM210kit 10 18 20pair �0 1�5

�5

TycoElectronics102Kheat-shrinkable end

caphasbeenspeciallydeveloped foruseon

pressurized cables. It is a rigid heavy-wall

polyolefinmouldedpartinternallycoatedwith

anadhesivewhichbondstopolyethyleneand

metalcablejackets.

Availablewithorwithoutvalve,thiscapseals

pressurizedcables.

The cap is supplied in its expanded state

and reduces to a predetermined size on

application of heat in excess of 125°C.

Additionally, the internal adhesive ensures

completeprotection,keepingpressureinand

waterout.

Specified by many telecommunications

authorities,the102Kcapiswellacceptedby

manysimilarorganisations for its reliability in

serviceandeaseofinstallation.

K CAPSEnd seal caps for pressurized cables

Dimensions(inmm)

DescriptionCabledia.max.

Cabledia.min.

Length

102K011-��/12�(S50) 1� 9 �0

102K022-��/12�(S10) 2� 1� 85

102K0��-��/12�(S10) �� 2� 95

102K0�9-��/12�(S5) �1 �� 125

102K050-��/12�(S5) 90 �1 150

Ordering examples

102K0��-��/12�(S10)(withoutvalve)

102K0��-��-01/12�(S10)(withvalve)

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Duct seals/ cable feedthrough

�8

TDUX is a unique inflatable wraparound

duct sealingsystem forpermanently sealing

telephonecableducts inordertopreventthe

leakageofwaterfromtheductintoexchange

vaults ormanholes. It has beendeveloped

forusewithplastic,concreteorsteelducting

wall-feedthroughsystems.Itcanbeusedwith

polyethyleneorlead-jacketedcables.

TDUXInflatable sealing system for telephone cable ducts

Features

• Fastandeasy to install,even incongested

enclosures.

• Very flexible and reliable wraparound

sealingsystem.

• Can be installed even if cable or duct is

oval.

• Wideapplicationcablerangeforeachsize.

• Seals vacant ducts and ducts with one

or two cables.A clip is available to seal

multiplecables.

• Canbe installedwhilewater is flowingout

oftheduct.

• Water-andairtightupto50kPa.

• Environmentallyfriendlyandnon-toxic.

• Resistanttochemicalsandbacteria.

• Easyandfastremoval.

• Various sizesavailable for sealingawide

rangeofductsandcables.

�9

TDUX

Sizing/ordering information(Dimensionsinmm)

Toseal�ormorecables,useTDUX-CLclip(*)

(*) If�ormorecablesare tobesealed, thecablebundlediameterneeds tobedetermined.Deduct5mmforeachclipusedfromthemax.cablediametershowninthetabletodeterminethemax.cablebundlediameter.TDUX-clipsmustbeorderedasaseparateitem.PackagingTDUX-�5andlarger:10pcs/boxincluding1lubricantdispenserand1installationinstruction.TDUX-�5:25pcs/boxincluding1lubricantdispenserand1installationinstruction.TDUX-clips:5pcs/box.

Maximumcablediameterforductwith1cableorsumof2cables.EachTDUXsizewillsealvacantductsfortheductrangeshowninthetable.

Productdescription

TDUX-�5

TDUX-�5

TDUX-�0

TDUX-�5

TDUX-90

TDUX-100

TDUX-125

TDUX-CLclipsizeDuct

Insideø

125 10�

TDUX-CL-80

120 95

115 91

110 90 8�

105 85

100 8� 80

TDUX-CL-�0

95 ��

90 �0 ��

85 �2 �0

80 5� 52

�5 5� 50 �5

TDUX-CL-�0

�0 �� 2

�5 �0 �0

�0 �5 �0 22

55 �8 28

50 �0

TDUX-CL-20�5 �2 18

�0 2�

�5 25 18

�0 19

25 12

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TDUXductsealscanbeinstalledwithawide

varietyof inflationtools,havingthecapability

toinflateTDUXtoapressureof�.0±0.2Bar.

The following tools areavailable fromTyco

Electronics.

TDUX-IT-16

AninflationtoolusingCO2gascylinders.

TheCO2gascylinderscontain1�gofCO2and

can inflateaminimumof�TDUX-100duct

sealsinvacantducts.

The tool has an ON/OFF switch and an

automatic pressure monitoring system to

guarantee the required inflationpressureof

�.0±0.2Bar.

TDUX-IG-SR-AS

An inflation gun for connecting to a

pressurized-airbottle,pumpor compressor,

havinganoutletpressureof� to10Bar to

feedtheinflationgun.

Theinflationgunhasasafetyreliefvalveand

audiosignaldevicetohelpintheinstallation.

TDUXInstallation tools

51

TheEPAFwallfeedthroughsystemconsistsof

aheat-shrinkabletubeonasteelspring.

Bothendsof the tubeare internally coated

toprovideagas- andwatertight sealwhen

installedonacableorpipe.

In addition, an external coating ensures a

reliablepermanentadhesion toconcreteand

similarconstructionmaterials.

The wall feedthrough is supplied fitted

with sealing caps at each end to allow

pre - insta l lat ion in new construct ion

applications.

EPAFHeat-shrinkable wall feedthrough system

Rubbersealing

Springnotch

OutsidenotchmarkMin.80mm

Cement

OutsidenotchmarkSpringnotch

Cap

Dimensions (in mm)

DescriptionApplication

RangeUsefulcable

diameterrangeRequiredwallapertureD

LengthLL1

Min. Min.

EPAF200� 8-1� 1� 8 2� �00 520

EPAF2008 12-25 28 10 �� 00 520

EPAF2010 18-�� 1 1� 50 800 �20

EPAF2020 29-5� 59 2� �0 �00 520

EPAF20�0 55-98 10� 5� 120 ��0 5�0

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Blankplugs from theJACKMOON range for

sealingductandcableentries.

• Allplasticconstruction-corrosionproof

• Pull-ropeattachment

• Watertight

• Simpletoinstall

• Removableandre-usable

• Chemicallyresistant

• Nospecialtoolsrequiredoninstallation.

Blank PlugDuct sealing plug for sealing empty ducts

Networksfromtheexchange/head-endtothe

subscriberpremisesneed tobeprotectedso

the future installationofcableor innerducts

ismadeeasybymakingsuretheductisclear

and freeof anywater, sediment, unwanted

objectsandnestinganimals.

Refertoyourlocalagentformoreinformation.

Specialsizesavailableonrequest.

Sizesavailable:18-210mm.

5�

Triplex Plugs from the JACKMOON range

for sealing cables (and inner-ducts) in duct

networks.

• Plastic constructionwith stainless steel

metalsparts-corrosionproof

• Watertight

• Simpletoinstall



• Nospecialtoolsrequiredoninstallation

• Protects cable fromsharp corners at the

ductentry

• Can be installed in ANY type of duct

including

- PVC,HDPE

- Steel

- Coredrilledconcrete

Triplex PlugDuct sealing plug with 3 ports

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CableandDuctNetworksfromtheexchange/

head-end to thesubscriberpremisesneed to

beprotected to increase their service lifeby

makingsure theductandcable isclearand

freeofanywater,sediment,unwantedobjects

andnestinganimals.



Sizesavailable:50mm-252mm.

5�

Quadplex ducts from the Jackmoon range

for sealing cables (and inner-ducts) in duct

networks.

• Plastic constructionwith stainless steel

metalsparts-corrosionproof

• Watertight

• Simpletoinstall



• Nospecialtoolsrequiredoninstallation


ductentry

• Can be installed in ANY type of duct

including;

- PVC,HDPE

- Steel

- Coredrilledconcrete

Cableandductnetworksfromtheexchange/





andnestinganimals.



Sizesavailable:82-20�mm.

Quadplex DuctDuct sealing plug with 4 ports

55

Bushing sleeves

Bushing Sleeves are used to adjust the

port size of Jackmoon sealing plugs to

accommodate the cable (or inner-duct)

specified.

JackmoonPlugsaremadeusing ‘standard’

sizeports.Wherethediameterofthecable(or

inner-duct)issmallerthantheport-abushing

sleevemayberequired.

ManySimplex,Quadplex andTriplexPlugs

listed in the tables have a Bushing series

listing.For theseplugs, refer to the tableand

select thecorrectBushingSleeveseriesand

thenselect thecorrectbushingsleeve tosuit

thecablediameter.

Bushingsleevescanalsobeused incustom

sizeplugs.

Bushing Sleeves and Hole PlugsAccessories for duct sealing plugs

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Hole plugs

HolePlugsareused toblockoff anunused

port in a sealing plug. Hole plugs can be

removedforfuturecablingrequirements.

ManySimplex,Quadplex andTriplexPlugs

listed in the tables have a Bushing series

listing.For theseplugs, refer to the tableand

select thecorrectBushingSleeveseriesand

thenselectthecorrectholeplug.

Other holeplugs are available for usewith

Mini-SimplexSealingPlugs, to temporarily

sealtheplugbeforecablepulling.


5�

F.O.SimplexPlugsfromtheJackmoonrange

forsealingcables(andsmallinner-ducts)in

ductnetworks.

• Allplasticconstruction-corrosionproof.

• Watertight.

• Simpletoinstall.

• Removableandre-usable.

• Chemicallyresistant.

• Nospecialtoolsrequiredoninstallation.


ductentry.

F.O. Simplex PlugSealing plug for small diameter ducts

CableandDuctNetworksfromtheexchange/





andnestinganimals.



Sizesavailable:�-5�.5mm.

5�

TUFF-link coupler

TUFF-LinkDuctCouplers fromtheJackmoon

ductcouplingrange.

ForusewithsmoothwalledandribbedHDPE

ductandinnerduct.

These couplers have reverse threads and

concentric barbs for both thread-on and

pressonapplications.

The TUFF-Link provides an airtight seal

suitable for pressurized cable propulsion

systems.

TUFF-Link SystemCoupling system for PE duct

It ispreferable to install thesecouplerswith

thehydrauliccouplingpress.

• Allplasticcorrosionroof.

• No‘moving’parts.

• Lowprofile.

• Requiresnoadditionalsealants.

• Suitablefordirectburying.

Sizeavailable��-�0mm.

Hydraulic coupling press and die-sets

UsetheHydraulicPresstoinstallcouplersthat

are‘pressed-on’theduct.

• Portable, light weight - 11kg (25lbs),

compactsize.

• Durable.

• Mountingplatestosecurepressifrequired.

Die sets

Diesetsareavailable forall TUFF-Link sizes

available.Refertothetableforthecorrectdie

set.AllDieSetsaresecuredwithaboltand

areremovableandreusable.

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Split-link

Split-LinkDuctCouplers from theJackmoon

ductcouplingrange.

ForusewithsmoothwalledandribbedHDPE

ductandinnerduct.

Splitdesign toallow the installer toconnect

cable occupiedducts.Coupler can also be

removed fromacableoccupiedductand re-

used.

These couplers have concentric barbs to

grip the ductwhen closed tight. A central

polyurethanegasketprovidesanairtightseal.

Split-Link and Blackjack CouplerSplit duct coupler range

For use in duct repairs and connecting to

pressurizedcablepropulsionsystems.

• Durableconstruction.

• Simpletoinstall.

• Requiresnoadditionalsealants.

• Replacementgasketsealavailable.

Blackjack

TheBlackjack is similar to theSplit-Link,but

with threeseparatehingedsections tomake

installationeasier.


Sizesavailable��-�0mm.

Special�x�0mmversion.

59

Custom sealing plugs

Where a standard plug will not suit a re-

quirement, JackmoonCustomPlugscanbe

made toaccommodateacustomer’sspecific

requirement.

Wecanprovidedesigns,prototypesandtools

tomake ‘special’ sizeplugs to suit anyduct

configuration.

Customsizeplugscanbemadeinlowvolume

ifrequired.

Custom Size ProductsSpecial size duct sealing plugs & bushing sleeves

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Custom bushing sleeves

SingleholeandMulti-holebushingsleevescan

becustommadetocustomerrequirements.

Multi-holebushing sleeves canbe supplied

withremovableholeplugs.


Copper connect

�2

These are used in the VX product family

blocks toprovide interchangeablecontinuity,

protectionoravarietyofotherfunctions.

Theplug-inmodulesareeasily removedand

reinserted by hand using a knob, and have

theoptionof twoaccessholes in the top for

electrical testingusingeitherpinsorcrocodile

clips.

Duringtestingthecircuitisunaffected.

Themodules consist of a casing of plastic

material insidewhich thereare two, threeor

fiveterminals,dependingonthemodule.They

aredesignedtoprovidecontinuityandhouse

protectionorcontroldevicesasrequired.

Theyarefilledwithgelwhichisalsousedintest

accessholes if theyarepresent.Themodules

areavailable in colourswhich indicate their

function,e.g.continuitymodulesaregreyand

overvoltageprotectedmodulesarered.

ThemodulesincorporateanO-ringinthebody

whichservestosealoffthecentralcontactsof

thebaseunitafterpluggingin.

VX-PM Plug-in modules

Dimensions

2�33

1�.5 18.5 1�.5 18.5

Orderinginformation

DescriptionInternal

ConfigurationPlug-inModule

TestAccessType

VX-PM-P Continuity PinsVX-PM-CG0� 2�0VGDT CrocodileVX-PM-CG0� 2�0VGDT CrocodileVX-PM-XRF RFfilter* None

*Mediumwave:�00to1�00kHzForotherconfigurations,pleaseconsultyourlocalsalesengineer.

The connectionmodules are designed for

mounting on a standard DIN rail and can

thereforebemountedinavarietyofhousings

inwhateverquantitiesarerequired.

The small footprint (2 cmwide) ensures a

compactproduct.

The central body of the module houses

� contacts which are connected into two

circuits by installing the continuity plug.

Crocodileclipelectrical testing ispossibleon

these contactswith the plug removed.An

O-ring renders thisareawatertightwhen the

plugisinplace.

A fifth (central) terminalprovidescontinuity

via a plate to the securing profile so that

grounding is available when electrical

protectionorfilteringisrequired.

VX-MDFive-point connection module

46

20

50


DescriptionPlug-inModuleConfiguration

Plug-inModuleTestAccessType

VX-MD-P Continuity Pins

VX-MD-CG0� 2�0VGDT Crocodile

Forotherconfigurations,pleaseconsultyourlocalsalesengineer.

Dimensions (max.)

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This block is designed for use in terminal

boxesthatareusedincabinetsandinspection

unitsinhousingdevelopments.

The distribution block is available from

5pairsupwards in incrementsof5.Eachset

of five ismountedon a length of stainless

steelDINrailing.

VX-DRModular connection block

120

100

�9

50




VX-DR-05-P Continuity Pins

VX-DR-05-CG0� 2�0VGDT Crocodile


Dimensions (max.)

�5

VX-SBSubscriber connector unit

Thesubscriberconnectorunit isused for the

connectionofanoutdoor toan indoordrop

wire.Itconsistsofarectangularboxbasewith

a cover anda five-pole connectionmodule

securedtothebase.

Thetopandbasearehingedtogether,andthe

top iseasily removable to facilitateworking

incrampedconditions.Thecablegrommets

forwire entry and exitmaybe adjusted to

conductorsizeandarealsoremovable.

Ametalscrewisprovidedinthewirehousing

recessestosecurethewires.

50 ��

88

Orderinginformation



VX-SB-01-P Continuity Pins

VX-SB-01-PG0� 2�0VGDT Pins


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VX-SB-022-Pair subscriber connector unit

Use

The subscriber connector unit is used for

the connection of an outdoor to an indoor

dropwire. Itallows forcircuit testing inboth

networkdirections.

Theboxprovidesenvironmental protection

andisespeciallyrecommendedfor

• aggressiveenvironmentalconditions,

• terminationswhere future requirements

mayincludedifferenttypesofprotection.

Description

The subscriber connectorunit consistsof a

rectangularboxbasewitha cover and two

five-pole connectionmodules secured in a

stainlesssteelplate.

Thetopandbasearehingedtogether,andthe

topiseasilyremovabletofacilitateworkingin

crampedconditions.

Thecablegrommets forwireentryandexit

maybeadjusted to conductor size andare

alsoremovable.

Ametalscrewisprovidedinthewirehousing

recessestosecurethegroundingwire.


DescriptionNumberofpairsconfiguration

Plug-inmoduletestaccesstype

Plug-inmodule Ordernumber

VX-SB-02-P 2 Continuity Pins ��0�2-000

Forotherconfigurations,pleaseconsultyourlocalTycoElectronicssalesengineer.

��

VX-TBTerminal box with optional protection

coverwhichhouseaVXstubbedblock.

Theboxisdesignedforwallmounting.Thelid

hasvariousopeningpositions,whichcanbe

selectedaccordingto theamountofworking

spaceavailable,andisalsofittedwithasealto

limitwaterentry.Grommetsareprovided for

dropwireaccess.Theboxlockingmechanism

ismounted through the cable stub and is

effectiveonclosing thebox; toopen thebox

againaspecialkeyorascrewdriverisrequired

dependinguponthelocktype.

The ground terminals of each pair are

electricallyconnected to thecableshielding

and to an external ground terminal. The

unit is sealedwith resinand thecable-block

connection is sealedwith heat-shrinkable

tubing.

Thisisusedinterminatingcablesofsecondary

telephone networks to the cable pairs of

subscriber lines. It consists of a body and

A

B

C


DescriptionNumberof

PairsPlug-inModuleConfiguration


StubCableLength(m)

VX-TB-11-P-028 10+talkpair Continuity Pins 2.8

VX-TB-11-PG0�-028 10+talkpair 2�0VGDT Pins 2.8

VX-TB-21-P-028 20+talkpair Continuity Pins 2.8


Dimensions

“A” “B” “C”

5P. 155 195 ��

10P. 155 195 ��

15P. 155 195 ��

20P. 180 2�9 ��

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VX-TBLIn-line terminal box with optional protection

Use

Thisisusedinterminatingcablesofsecondary

telephone networks to the cable pairs of

subscriberlines.

The VX-connection module provides a

connection point between an exchange-

side cable pair and a distribution pair. It

incorporates a 5-point plug-in module

to provide continuity and a range of other

options.Removalof theplug-inmoduledoes

not disturb wire connections but makes

contactstothemavailable for testingtoboth

sidesofthenetwork.

Itisespeciallyrecommendedfor:

• ou tdoo r connec t i ons whe re t he

environmental conditions are extremely

aggressive,

• terminations where user development

characteristics require future flexibility in

termsof the typeofprotectionor filtering

capabilities.

Description

Theboxconsistsofabodyandcoverwhich

houseVXModulesinaDINrail.

Provisionforwallmountingisincorporatedin

thebodyofthebox.

The lidhasvariousopeningpositions,which

canbeselectedaccording to theamountof

workingspaceavailable,andisalsofittedwith

asealtolimitwaterentry.

Grommetsareprovidedfordropwireandpair

access.

The box locking mechanism is mounted

in the base and is effective on closing the

box; toopentheboxagainaspecialkeyora

screwdriver is requireddependingupon the

locktype.

The connectionmodules are designed for

mounting on a standard DIN rail and can

thereforebemountedinavarietyofhousings

inwhateverquantitiesarerequired.Thesmall

footprint (2 cmwide) ensures a compact

product.Dimensions

Orderinginformation

DescriptionNumberof

pairsPlug-inmoduleconfiguration

Plug-inmoduletestaccesstype

VX-TBL-10-P 10 Continuity Pins

VX-TBL-10-CG0� 10 2�0VGDT Crocodile

�9

QDF-ETermination magazine

TheQDF (Quick-ConnectDistributionFrame)

familyofproductsprovidesa reliable,quick

andeasytousesystemforwiremanagement.

TheQDF-Emagazine is a10-pairmagazine

designed for applications inwhich there is

orwill be a need for protecting, testing or

breakingthecircuits.Thisincludesdistribution

framesandoncustomerpremises,aswellas

inoutsideplantinstallations.

It’sdesignprovidesbuilt-inbreak-accessjacks

which canbe separated for testing inboth

directionsonprotectedaswellasunprotected

circuits, formonitoring circuit performance

or for circuit disconnection. The break-

access jacksalsoaccept individualprotector

modules. The “make-before-break” design

of the break-access jacks enables testing

and patchingwithout any loss of signal; a

substitutecircuitisestablishedthroughthetip

oftheplugbeforeitbreakstheoriginalcircuit.

The IDC contacts are housed in a

thermoplasticterminationblockincorporating

an in tegrated ear th ing s t r ip which

automaticallyconnectstothemetalmounting

bracketwhenthemagazineisinstalled.

A wide range of protect ion opt ions

is available, as is a broad selection of

accessories,suchaspatch-cords,designation

covers and wings, circuit markers and

line-openingandline-groundingplugs.

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QDF-ELine protectors

There are other different types under

request to cover themajority of customer

requirements.

Overcurrentprotectionhasbeenadded toall

ofthese5-pointprotectorsas2PTCRs.

The overcurrent devices are fast-acting,

have low room temperature resistanceand

arecompletely self-restoringwhen the fault

currentsourceisremovedfromtheline.

AllQDFprotectorsareequippedwithaheat-

operated fail-safe (shorting) mechanism.

Sustainedoperationoftheprotector,because

ofcontactwithorinductionfrompowerlines,

willcauseoperationofthefail-shortdevice.

The default currentmay continue to flow,

but theheat-generatingprotectorhasbeen

bypassedbythefail-safeshunt.

Theyhavean intermediateposition towhich

theycanbetemporarilywithdrawntoremove

protection from the equipment. This is a

partialwithdrawalwhichmaintains contact

onthecableside.

Testingcan thenbeperformedusing the�-

wire retractable test/patchcord inserted into

thetopoftheprotector.

Non-intrusive testingmaybecarriedoutby

using thesamecord inserted into the topof

theprotectorwhile it is in the fully inserted

position.

A wide range of protection is offered as

an important part of theQDFproduct line.

Solid state aswell asgas tubeovervoltage

protection is available and overcurrent

protection is also provided in the 5-point

protectors.All theQDFprotectors fit into the

QDF-E10-pairmagazines.

3-Point overvoltage protection

The QDF-PR-�GT-XXX type, formerly

QDF-�CGS-XXX contains a heavy-duty

�-electrodegasdischargetube.Theyareused

whenmany large lightning inducedvoltages

areexpectedonthetelecompairs.

5-Point overvoltage and overcurrent

protection

TheQDF-PR-5GT-XXX type, formerly QDF-

5CSS-XXX isasolidstateprotectordesigned

foruseinapplicationsthatdemandextremely

fastoperationandlowoperatingvoltagethat

onlysolidstateprotectorscanprovide.

�1

Break plug

ThisisaplasticdevicewhichbreaksthecircuitwheninsertedintotheaccessslotofaQDF-Emagazine. It can be used for cutovers andofficeconversions.Order(packsof100)QDF-1BBL(black)QDF-1BR(red)

Dummy plug

hedummyplugisaplasticdevicewhichdeniesaccessoftestorbreakplugstothecircuitwheninsertedintotheaccessslotofaQDF-Emagazine.Itcanbeusedformarkingspecialcircuitsandforpreventingaccidentalinterruptionofdesignatedlines.Order(packsof100)QDF-DB(black)QDF-DR(red)

Marker plug

Themarkerplug isaplasticcapwhichslidesinto thewire retentionslot to identifyspecialcircuits.Order(packsof100)QDF-MB(black)QDF-MG(green)QDF-MR(red)

Protector marker

Theprotectormarker is aplastic capwhichslides into the top of a protector moduletomark special circuits. It also denies testaccess.Order(packsof100)QDF-PMB(black)QDF-PMR(red)QDF-PMG(green)

Designation wings

Theseplasticpartsattach toeither sideofaQDF-Emagazinetoidentifycircuits.Twowidthsareavailable:• thenarrowwing is typicallyusedon indivi-

dualmagazinesand• thewidewing isused forblocksofmaga-

zines.Theflatsurfacemaybewrittenonorusedforalabel.Order(packsof100)QDF-EDW(narrow,white)QDF-EDW-G(wide,grey)

QDFAccessories

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Wireguides for jumperwiresareoptionally

available.These facilitatewiremanagement

by guiding thewires through access slots

straight to their contact and finishing

positions.

Theeffectiveadministrationandmanagement

ofcross-connectjumperwiringisanimportant

considerationinanyinstallation.

QDF-EWire guides and covers

TheQDF-Ewireguidesaddressthevariations

possible in frameconfigurationanddensity

and offer the ability to adminster, identify,

trace and re-route circuits effectively and

quickly.

Threetypesofguideareavailable

• aleftwireguidewhichroutestenpairsfrom

theleftside,

• a rightwireguidewhich routes tenpairs

fromtherightside,

• a dua l w i re gu ide , which routes

5pairsfromeachside.

Designationcoversarealsoavailable.

Theseareveryusefulaccessoriesforeasypair

identification.Space forwritingor labelling

isprovidedonbothsidesofthecoverandon

wingsat theendsof the fixedportionof the

coverassembly.

They are easily fitted and removed and

also provide protection against accidental

contacts.


Description ProductName MinimumQuantity

Dualwireguide QDF-DWGW 25

Leftwireguide QDF-LWGW 25

Rightwireguide QDF-RWGW 25

Designationcover,white QDF-ED 100

Desginationcover,grey QDF-EDG 100

��

QDFMounting brackets

TheQDFwiremanagementsystem features

the Mondragon exc lus ive mount ing

bracket. This is designed expressly for the

QDF-magazines to ensure smooth, reliable

installation.

Themounting tab featuresa recessedarea

which provides an alignment guide for

positivepositioningandsmoothinstallationof

themagazines. Themounting latchesof the

magazine slidedown the taband snap into

positioninthemountingslotsprovided.

The stainless steel Mondragon mounting

brackets are available in standard lengths

identified by the number of mounting

positions:5or10.Theyarealsosupplied in

arangeofdepthstosatisfyavarietyofcable

managementrequirements.

Other features include

• elongated “t”-shaped mounting holes

which offer flexiblemounting capability

(standardversiononly).

• holes on both sides of the bracket for

cable tie mounting and efficient wire

management.

• chamfered edgesminimise risk of injury

anddamage.

Three designs of mounting bracket are

available:astandardversionwithvariantsfor

MDFandCabinetapplications.

Ordering Information

Positions StorageSpace(mm) Length(mm) CatalogueNumber

Standard Brackets

5 11 110 QDF-11-05A10 11 222.5 QDF-11-10A 5 �0 110 QDF-�0-05A10 �0 222.5 QDF-�0-10A10 50 222.5 QDF-50-10A

MDF Mounting Brackets

10 �0 225 QDF-�0-10A-MDF�2 �0 1�95 QDF-�0-�2A-MDF

Cabinet Mounting BracketsNotavailableseparately.Suppliedalreadyfittedinstreetcabinets.Alsoavailableaspartofacabinetblockkit.Thisalsocontains:ten10-pairQDF-Emagazines,�mountingscrewsandwashers,onedesignationcover,twocoverlabelsandonetie-wrap.10 �0 222.5 QDF-100-CB

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QDFInstallation tools

QDFImpacttool

TheQDF installation toolsprovide fast and

reliableinstallationofwires.

Anon-orientingtipallowsforrapidalignment

with theMondragonsplit cylindercontacts.

Asthewireiscutbythesplitcylinderandnot

the tool, there is no cuttingedge todull or

scissormechanismtofail.

QDF impact installation tool

TheQDF impact installation tool is spring

loaded and automatically generates the

force required for correctwire installation.

It features a built-inwire removal hook for

removingterminatedwires.

Amagazine removal tool for releasing the

QDF-Emagazinefromtheirmountingbracket

isalsoincorporated.

Three lengthsareavailable,dependingupon

customerrequirements.

�5

The QDF 2 and �-wire test/patch cords

provide access to circuits for testing,

monitoring, and temporary or permanent

patching.

Bothareavailableinavarietyofconfigurations

to accommodate all testing and patching

applications.


QDF-2A1-1

QDF-�A1-1

QDF Test/Patch cords2 and 4-wire test/patch cords

4-Wire Retractable Test/Patch Cords

2-Wire Monitor/Patch Cords Plug detail

The 2-wire monitor cord is used to

bridge/tap (no circuit interruption) onto a

2-wire circuit which will allow passive

monitoring of that circuit; the patch cord

providesameans toconnect2-wirecircuits

togetherinparallel.

Theplugon the cord is half black andhalf

white toassurecorrectcircuitpolaritywhen

installedontheQDFmagazines.

Ordering Information

QDF-2T1-2isa2mlong2-wiremonitorcord.

The �-wire retractable test/patch cord

consistsofaplasticplugassemblycontaining

amouldedprintedcircuitboardwhichcanbe

extended fromor retracted into thehousing

assembly.Thisuniquedesignenablesaccess

fortestingormonitoringcircuitsontheQDF-E

terminationmagazinebothwithorwithout

installedprotectors.


QDF-�RT1-2 isa2mlongtestcordwithone

plugandoneopenend.

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C5C

Protectors

3 & 5 Point

Cords

Test cord, 4-wire

C5C is the latestaddition to theTycoElectronics familyofdigital

transmissionqualityIDCconnectors.Magazineremovaliseffected

withouttheneedofatool.

ItusesprovenhighperformanceTycogeltoachieve

• Lowattenuation.

• Highinsulationresistance.

• HighSNR(SignaltoNoiseRatio).

• Maximumbit-ratethroughputuptoCAT5requirements.

Order information

C5C-MZ-10-W-T-D(magazine,dryversion).

C5C-MZ-10-W-T-G(magazine,filledversion).

Awide rangeof protectionproducts are offeredwhich are an

important part of theC5Cproduct line.Gas tubeover voltage

protectionisavailable,andovercurrentprotectionisalsoprovided

in5-pointprotectors.Both,�&5-point areavailable indryand

sealedversions.

Order information

C5C-PR-�L-GT-2�0-D(GDT2�0V,dryversion).

C5C-PR-�L-GT-2�0-G(GDT2�0V,filledversion).

C5C-PR-5-GT-2�0-R-D(GDT2�0V+overcurrent,filledversion).

C5C-PR-5-GT-2�0-R-D(GDT2�0V+overcurrent,filledversion).

TheC5C2and�wiretest/monitorcords,provideaccesstocircuits

for testingandmonitoring.Available in2-�metersanddifferent

end,Plug-Banana(P/B),Plug-Plug(P/P),Plug-Wire(P/W).

Order information

C5C-CO-M2-2-P/B(Monitorcord,2meters,Plug/Bananaend).

C5C-CO-M2-2-P/P(Monitorcord,2meters,Plug/Plugend).

C5C-CO-M2-2-P/W(Monitorcord,2meters,Plug/Wireend).

C5C-CO-M2-�-P/B(Monitorcord,�meters,Plug/Bananaend).

C5C-CO-M2-�-P/P(Monitorcord,�meters,Plug/Plugend).

C5C-CO-M2-�-P/W(Monitorcord,�meters,Plug/Wireend).

C5C-CO-T�-2-P/B(Testcord,2meters,Plug/Bananaend).

C5C-CO-T�-2-P/P(Testcord,2meters,Plug/Plugend).

C5C-CO-T�-2-P/W(Testcord,2meters,Plug/Wireend).

C5C-CO-T�-�-P/B(Testcord,�meters,Plug/Bananaend).

C5C-CO-T�-�-P/P(Testcord,�meters,Plug/Plugend).

C5C-CO-T�-�-P/W(Wirecord,�meters,Plug/Wireend).

Disconnection magazine

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C5CAccessories

Thisisaplasticdevicewhichbreaksthecircuitwheninsertedinto theaccessslotofaC5Cmagazine. It canbeused forcutoverandofficeconversions.Order information (packs of 100)C5C-AC-BP-B(black).C5C-AC-BP-R(red).C5C-AC-BP-W(white).

Thedummyplug is a plastic devicewhichdenies accessof testorbreakplugs to thecircuitwhen inserted into theaccessslotofaUCS-DM&UCS-CMmagazine.Itcanbeusedformarking special circuits and forpreventingaccidentalinterruptionofdesignatedlines.Order information (packs of 100)C5C-ACX-MP-B(black).C5C-ACX-MP-R(red).C5C-ACX-MP-W(white).

This plastic accessory attaches to either side of a C5Cmagazine to identify groups. It is typically usedonCrossConnectCabinetsandBET's.Order informationC5C-AC-HLH-W(white).C5C-AC-HLH-G(grey).

Theseplasticpartsattach toeithersideofaC5Cmagazineto identify circuits. They are typically used on individualmagazinesand formagazinesblocks.They are included with the magazines.

Break plug

Marking plug

Designation accessorieshinged label holder

Numbering set

Plugs and markers

�8

C5CTools

The installation toolprovides fastand reliable installationof

wires.

Asthewireiscutbytheterminalandnotthetool,thereisno

cuttingedgetodullorscissormechanismtofail.

Order information

C5C-AC-ITS(Installationtool,shortversion).

C5C-AC-ITL(Installationtool,longversion).

Thedisposable tool isnot intended foruseduring first-time

installations,but for subsequentminoroperations, suchas

addingnewjumpers.Onedisposabletoolisincludedineach

box.

Order information

C5C-AC-DT(boxof50units).

Installation tool

Disposable tool

�9

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TheDTerminator2PMTsystem isused for

pole-mounted terminal applications and

features side-entry grommets to improve

theeaseandspeedofwire installation.The

housing is anodized tominimize corrosion.

The protectedDTerminator2 PMP system

offersall theadvantagesof theDTerminator

2PMTsystemplus environmentally sealed

protectors for electrical surge protection.

TheDTerminator2PMXupgradable block

includesagroundingstrip.Although it isan

unprotectedmodel, thePMXblock’s driver

modulescaneasilybereplacedinthefieldby

protecteddrivermodules,creatingaprotected

unit.

Product types

DT2-PMT Pole-MountedTerminal

DT2-PMP Pole-MountedTerminal

Protected(failsafeonly)

DT2-PMX Pole-MountedTerminal

upgradable

DT2-PTP Pole-MountedTerminal

Protected(Bellcore1�05)

Pair counts:10,12,15,20,25and50-pair

blocksavailable.

Cable types:aircoreshielded.

Stub length: �.�0 and �.50 m stubs

available.

Housing types: Aluminium slide-down,

aluminiumswing-out.

Otherconfigurationsmaybeavailableupon

request.

DTERMINATOR 2 - PMT/PMP/PMXPole-mounted terminal

80

TheDTerminator 2 PTB pedestal-mounted

terminal system utilizes Tyco Electronics

GelGuard technology for environmental

protectionof thewireconnections.ThePTB

blockoffers enhancedcharacteristics,with

a versatile mounting system suitable for

attachment to any pedestal faceplate. The

DTerminator2PTPprotected terminalblock

containsdrivermoduleswithenvironmentally

sealedcircuitprotectors.TheDTerminator

2PTXupgradableblockincludesagrounding

stripandcanbeupgradedtoaprotectedunit.

Product types

DT2-PTB PedestalTerminalBlock

DT2-PTP PedestalTerminalBlock

Protected(failsafeonly)

DT2-PTX PedestalTerminalBlock

upgradable

DT2-PTP PedestalTerminalBlock

Protected(Bellcore1�05)

Pair counts:5,�,10,12and25-pairblocks

available.

Cable types: aircore shielded and

unshielded, filled shielded andunshielded.

Availabilityvariesbypaircount.

Stub length: 1.20,�.�0and�.50mstubs

available.

Standard package quantity: 5unitsper

package.

DTERMINATOR 2 - PTB/PTP/PTXPedestal terminal block

81

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TycoElectronicsTERMSEALterminal lugcap

isa re-enterablesealingdevice thatprotects

the terminal block binding post against

damage fromhighhumidity, corrosion and

manyother environmental influences. This

fast and easy method of encapsulation

delivers exceptional performance even in

severeenvironments.

TERMSEAL caps feature Tyco Electronics

revolutionary GelGuard technology for

encapsulatingtheterminalpostandthedrop

wiretermination.

TermSeal caps are designed for use on

wired or unwired lugs of raised terminals,

flatfaceplateterminals,houseprotectorsand

networkinterfacedevices.

TermSealcapsareavailableinfoursizes:

• TLC-AA

• TLC-B

• TLC-A/D

• TLC-CP800

Each is available in twocolors: red tomark

specialcircuitsandblackforcommoncircuits.

TERMSEALTerminal lug cap

Splicing systems

8�

Tel-Spliceconnectorsprovideandeconomical

andreliablemeansofsplicingtelephonecable

conductors.

Advantages

• Durable -Highly resistant tomoistureand

chemical attack; flame retardantmodels

available.

• Economical - Lower applied cost; IDC

(installationdisplacementconnectors),gas

tightconnections,nopre-strippingrequired.

• Versatile - Available in either 2-wire or

�-wire,half tapandclearandcap in loose

pieceorcartridge.

Applications

• Loadcoils

• Stubcables

• Readyaccessterminals

• Trunkandtoolcables.

Technical specifications

• 108-�021all2-wire,�-wire, and1/2 tap

versions,exceptflameretardant

• 108-�0�2allflameretardantversions

• 108-�0�5clearandcap

MSDSforfilledproduct125-��2.

Tel-SpliceTelephone cable splice connectors

85

Tel-SpliceTelephone cable splice connectors

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Operating temperature for TUS Tel-Splice

2-wire, 3-wire, and 1/2 tap is -40°C to 90˚C

except for Flame Retardant (F/R) versions

which have a range of -40˚C to 100˚C

Conductor range is 19 AWG - 26 AWG.

Maximum insulation O.D. for TUS Tel-Splice is

0.080”/2.03mm

Economy (ET) tool

790162-1

Crimp handle gauge

230495-1

Tel-Splice connector applicator

2-wire, 1/2 tap sticks:

1490017-1

3-wire sticks:

1490018-1

Welded Tel-Splice Pro-crimper

58610-1

8�

Advantages

• Saves time: no pre-stripping or cutting

required, can tap without serv ice

interruptions,eliminates"turndowns"

• Versatile: color-coded to indicatesizeand

typeofwire; used forbutt, in-line,bridge

andhalf-tapapplications

• Economical: lowerappliedcost,minimum

trainingrequired,higherapplicationrates

Applications

• Splicing

• CentralOffice

• Manhole

• AerialPole

• CEV

• Pedestal

• DemarcationPoints.


Please contact your TycoElectronics sales

representativeformoredetails.

PICABONDConnectors

P ICABOND connec to r s p rov ide an

economicaland reliablemethod for splicing

multiconductortelephonecable.

AMPPICABONDconnectorsaremanufactured

fromtin-platedphosphorbronzeandtin-plated

brasswithbondedpolyester insulation.Color

codingoftheinsulationisprovidedtodenote

wiresizeandweather-resistanttype.Anysolid

corewire,28 to19AWG (0.�2–0.90mm),

withpulp,paperorplastic insulationcanbe

spliced.

Lightweightandcompact,PICABONDsplices

reducethespacerequiredoverothersplicing

techniquesbyup to��%. In-line, butt, tap,

andbridge splices canbemadewith these

connectors.

8�

PICABONDConnectors

Standard connectors

Standard connector

Typical splicing applications

Load coil standard connector

Mini connector

Straight(In-line)

Bridge Full bridge Half-tap Butt

Breakaway load coil

Standard loadcoil

Breakaway “add slack”

High count

straight

PICABOND tooling selection guide

For standard and load coil connectors

VS-BA

VS-�

MA-�U

MA-�B

MR-1

MA-10

MVS-�

For Mini Connectors

MA-10

MVS-�

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PICABONDToolsandAccessories

VS-�andVS-�Ahandtoolandtoolholder(to

beusedwith loose-piece standardand load

coilconnectors)

MVS-�andVS-�AHandTool(tobeusedwith

loose-pieceminiconnectors)

These tools feature ratchet control which

providespositivecrimpingaction.Thecycle

must be completedbefore thehandles are

released.

TheVS-�VS-�Aandtoolwillacceptallloose-

piecestandardand loadcoilconnectors.The

MVS-� toolwill accept all loose-piecemini

connectors.

The toolholder forusewithVS-�,VS-�A,and

MVS-� hand tools is specifically designed

to clampdirectly onto the strand allowing

thecraftsmanfreeuseofbothhands for tool

operation. The holder is supplied with an

adjustablelockingdevicewhichprovidestotal

insulation between the strand and tool. In

addition toaerialapplications, itcanbeused

forburiedandundergroundinstallations.

RefertoPICABONDToolingSelectionGuide.

MA-�ApplicatorKit (tobeusedwith loose-

piecestandardandloadcoilconnectors)

MA-�BApplicatorKit (tobeusedwith loose-

piecestandardandloadcoilconnectors)

MA-�U Applicator Kit (to be used with

strip or loose-piece standard and load coil

connectors)

Theseapplicatorsareideallysuitedforalllarge

count (in-lineor butt) bridgingand tapping

operationsusingstandardstripfoamandload

coilPICABONDconnectors.

Half-tap splicing can also be done with

no interruption of service. The tool can be

mounted conveniently on all cable (aerial,

buried, vault, or underground). These

applicationsalso

featureratchetcontrol.

MR-1 (MR-1U)HandToolandHolder (tobe

usedwith loose-piecestandardand loadcoil

connectors)

This tool is designed to crimp PICABOND

connectors in through, tappingandbridging

operations.Thetoolcanbehand-heldoritcan

beused in theToolHolder.The tool features

two wire supports, a set of dies (anvils

and crimpers),a wire cutter and a handle

assembly.

MA-10ApplicatorKit (tobeusedwith strip

miniconnectors)

This applicatorprovideshigh-speed reliable

straightsplicing,apairatatime.Onecomplete

revolution of the handle accomplishes all

requiredoperations:wire cutting, crimping,

and indexing thenext two connectors into

position for the following pair. This tool

canbeused for all aerial, buried, vault, and

undergroundapplications.

PICABOND tooling accessory items

WireSupport

ReplacementKit

ExtensionBar

CrimpHeightGage

CleaningKit

Cleaner-Lubrication

ShearPinKit

CutterBladeKit

CarryCase

WireHoldBack

PICABONDConnectors

89

AMP STACK IIIModular connection system

The AMP STACK MARK I I I 25 pai r

connectorsaredesigned tomass terminate

communication cables of solid copper or

aluminumconductorwiresrangingfrom0.�2

to0.8mmofdiameter,(28to20AWG).

Theconnectorsareequippedwith insulation

displacementtinplatedcontactsthatprovide

a gas-tight termination and cover different

insulation types likepulp,paperorplasticup

to1.�5mm.externaldiameter.Theproduct

line includes dry testing, and pre-sealed

versions.

Product features

• Connectorsforstraightsplicingandtapping

ofcommunicationcables.

• Pluggable/bridge module to connect/

disconnectmodules.

• Dry test ing vers ions avai lable for

simultaneous electrical testing during

application.

• Pre-sealed versionswith sealing gel for

environmentallyprotectedconnections.

• Plastic adapter to correctly place the

connectorinthecrimpingtoolisincludedin

thepackaging.

Materials

• Housing,coverandbase:polycarbonate.

• Contacts:phosphorbronze,tinplated.

• Cut-ofBlade:stainlesssteel.

• Applicationtoolingplasticadapter:ABS.

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AMP STACK IIIModular connection system

Moduletype

Kitcomponents Color

25-pairconnectorsDryandretardant

SplicingBase,bodyassemblyandcover

Gold,Gold-IvoryanIvoryTransparent,Gold-Ivoryandtransparent

Pluggable/bridge

Protector/bodyassemblyandcover

Red/lightBlue-IvoryandIvoryRed/lightBlue-Ivoryandtransparent

Half-tapBase,Bodyassemblyandcover

Green,Green-IvoryandIvoryGreen,Green-Ivoryandtransparent

25-pairpre-sealedconnectors


Gold,Gold-IvoryandIvoryTransparent,Gold-Ivoryandtransparent

Pluggable/bridge

Protector/bodyassemblyandcover

Red/lightBlue-IvoryandIvoryRed/lightBlue-Ivoryandtransparent

Half-tapBase,bodyassemblyandcover

Green,Green-IvoryandIvoryTransparent,Green-Ivoryandtransparent

25-pairsealantbox

StraightSplicing

Yellow

Straightsplicing+pluggable/bridge

Red


PleasecontactyourTycoElectronicssalesrepresentativeformoredetails.

91

TheAMPSTACKMARKIVconnectorfamilyis

designed tomass terminatecommunication

cablesofsolidcopperoraluminumconductors

ranging from0.� to0.9mmordiameter (2�

to19AWG).

Theconnectorsareequippedwith insulation

displacementtinplatedcontactsthatprovide

a gas-tight termination and cover different

insulation types likepulp,paperorplasticup

to1.95mm.externaldiameter.

Mark IVproducts includedry,andpre-sealed

versionsin10pairmodules.

Product features

• 10-pairmodules for straight splicingand

tappingofcommunicationcables.

• Built-inwireretainertoprotectagainstaxial

pullingand toavoidwirepopoutsduring

reparations.

• SealingGelprotectsfromtheenvironment.

Materials

• Body Hous ing , cove r and base :

polycarbonate.

• Contacts:phosphorbronze,tinplated.

• Cut-offblade:stainlesssteel.

AMP STACK IVModular connection system

ModuleType

KitComponents Color

10-pairconnectorsDry





10Pairpre-sealedconnectors





10Pairsealantbox

StraightSplicing

Yellow

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AMP STACK Mark III tooling kit

Terminates AMP Stack Mark III 25-pair

connectors.

• Carryingcase

• Handtool

• Splicinghead

• Singleinserttool

• Checkcomb

• T-pedestal

• Doublepointtesterconnector

• Instructionsheet.Thereareseveralclamps fordifferentneeds.See theclampsectionof thisdocument forspecificationsandcompatibility.

AMP STACKAssorted tooling kits

AMP STACK Mark IV Terminates AMP Stack Mark IV 10-pair connectors. Standard tooling kit• Carryingcase• Handtool• SplicingheadwithfixT-pedestal

(onlystandard)• SplicingheadwithoutT-pedestal

(onlyuniversal)• Singleinserttool• Checkcomb• 10-pairsseparatingtool• Doublepointtesterconnector• Insulationsheet.

AMP STACK Mark IVTerminates AMP Stack Mark IV 10-pair connectors. Universal tooling kit• CarryingCase• HandTool• SplicingHeadwithoutT-pedestal• SingleInsertTool• Checkcomb• 10-pairsseparatingtool• DoublePointTesterconnector• InstructionSheet.Touse jointlywith theUniversalClampBarAssembly1-525�21-2.

9�

AMP STACKAssorted tooling kits

AMP STACK Mark IV

Universal tooling kit

TerminatesAMPStackMarkIV10-pair

connectors.

• Carryingcase

• Handtool

• SplicingHeadwithoutT-Pedestal

• Singleinserttool

• Checkcomb

• Doublepointtesterconnector

• Holderbar

• Instructionsheet.

Holder bar recommended for small cables.

AllAMPSTACKMarkIVuniversaltoolingkits

are compatiblewith the 10-pair piece-out

fixture (seeAMPSTACKapplication tooling

accessories).

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9�

AMP STACK application tooling accessories

Singleseparationtool

AMP STACKAssorted tooling kits and accessories

T-Pedestal

95

Clamps for AMP STACK application tooling

Figure

Clamp

Mark III

Mark IV Standard

Mark IV Universal

Length (mm)

Remarks

1 BarClamp • • (1) 515Lowcost.Rubberstrapnotincluded.

2 HolderBar • (2) 5�5Lowcost.Narrowworkingspaces.

�HolderBarAdjustable

(2) (�) max.1.��0Adjustabletoangledcables.

�UniversalAssembly • • (1) 590-9�0

Adaptabletoenvironment.

5*PicabondClamp • • (1) �5�/��2

Mustuseadapter(PartNumber�5�152-1).

(1)RequiresT-pedestal(P/N�901��-1)(2)Doublesplicing(�)FoursplicingheadsMarkIV*Notpictured.Clampcompatiblewithcorrespondingapplicationtoolingkit

AMP STACKAssorted tooling kits and accessories



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1

2

34

9�

TheAMPMini-Dropwire splice provides a

compact,waterproofdropwiresplice.

Advantages

• Easy to Install: IDC contacts: no special

toolsorwirestrippingrequired.

• Reliable: self-containeddesignand rugged

constructionhelpeliminate linenoiseand

splicefailure.

• Economical:waterproofdesigneliminates

costlytaping;noneedtoinstallnewdrop.

AMP Mini-DropWire splice

Applications

• Splicing

• Aerialpole

• Pedestal

Product overview

• Splice

• SpliceandInstallationWrenchKit

• InstallationWrench

• BoltCap




98

Applications

• Termination

• DemarcationPoints

AMPOne-andTwo-LineCommoningBlocks

aredesigned toprovidemultiplepairoutputs

foreachinputpair.

Advantages

• Easy to Instal l : tool less insulat ion

d i s p l a c emen t u s i n g AMP P i v o t

Connectors; terminate by hand; nowire

strippingnecessary.

• MaximizesSpaceRequirements:lowprofile

design fits intoapplicationswhere space

is limited; increases typical subscriber line

terminationsfrom�to8.

• Versatile: designed for signal and low-

power applications; screwdriver slot

for even easier termination on tough

insulations; canbe re-used thousandsof

times;accommodates22to2�AWGsolid

copper(.�5mm-.51mm).

• Highperformance - category5complient

transmission.

¥• ULListed.

Commoning BlockOne and two-line commoning block

• One-LineCommoningBlock

Onelinein,11linesout.

• Two-LineCommoningBlock

Twolinesin,fivelinesout.

Pre-sealedversionisalsoavailable.

Product overview

CATV / COAX

100

TheGSICgel closure is aweatherproofing

systemsealing jumper-to-feederand jumper-

to- antenna connectors, exposed to the

outsideenvironment.

The housing contains an innovative gel

material andprovidesanefficientmoisture

block.

The ease of installation and the long term

protection makes it a reliable and cost

effectivesolution.

• Sealing properties of the gel provide a

reliableprotectionoverawidetemperature

range(-�0°C/+�0°C).

• Wraparoundandnodisconnectionof the

connector.

• Quickandeasytoinstall.

• Easyremovableandre-usable.

• Gelmaterial providesaneffectivebarrier

against ingress of water and other

contaminant's-IPrating�8.

• No tape, nomasticsor tools required for

installationandremoval.

• Availableforseveralcablesizes.

GSICGel seal for in-line and antenna connectors

In-line transitions (dimensions in mm)

Productdescription

Cablerange

Maximumconnectordimensions

Jumper Feeder Length Diameter

GSIC-1/2-�/8 1�-1� 2�-29 1��

GSIC-1/2-11/� 1�-1� �8-�0 18� 5�

GSIC-1/2-15/8 1�-1� �9,5-52 208 �8

Antenna transitions (dimensions in mm)

Productdescription Cablerange Maximumconnectordimensions

Jumper Length Diameter Nutdiameter(hex/circular)

Nutheight

GSIC-1/2-ANT-S 1�-1� �0 2�,� �2 12,5-1�

GSIC-1/2-ANT-L 1�-1� 11� 2� �2 1�-2�,5

101

TycoElectronicsTCS2 isacrosslinked,heat-

shrinkablepolyolefintubingforinsulatingand

sealingundergroundandaerialconnectionsin

CATVplants.Suchcableconnections include

splices, trunk amplifiers, line extenders,

splitters, groundblocks, and tapoffs. TCS2

can also be used in low voltage (�00V)

electricalpowerdistributionapplications.

TCS2Heat-shrinkable tubular sleeve for CATV network

TCS2 is pre-coated with a special Tyco

Electronics sealant that flowswhenheated.

Thissealantiswaterinsolubleandwilladhere

to virtually all substrate surfaces, providing

anenvironmentalsealandprotectionagainst

moistureandwaterpenetration. Inaddition,

TCS2 is thermally stable and resistant to

ultravioletlightandweathering.

TCS2canbe installed inminutesby justone

person. Proper installation is assured since

TCS2 ispaintedwithgreen thermochromic

strips that turnbrownwhen sufficientheat

hasbeenapplied.

TCS2 tubular sleeves are designed so that

a few sizes can fit all commoncable sizes.

Their wide shrinkage range makes them

easy toapplywhen thereare largediameter

differences between the cable and the

connector.

TCS2offers reliable, long-termperformance,

proven by its material properties, system

performanceandfieldtests.

Dimensions (in mm) / ordering information

Description Min.expandedinternaldia.

Max.recoveredinternaldia.

Nominalwallthickness

Standardlengths

TCS2-0�-�8 19.0 5.� 2.0 1200

TCS2-1�-�8 ��.0 9.5 2.0 1200

TCS2-1�-�8 ��.0 12.� 2.0 1200

TCS2-20-�8 50.0 19.0 2.0 1200

TCS2-2�-�8 �9.0 22.9 2.0 1200

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The CERTI-SEAL coax coupling closure is

designed fordirectburied splicingofSeries

59and�andSeries�and11coaxialcable.

Advantages

• Economical:permitsquick, lowcost repair

ofdamagedcable.

• Reliable: gel-filled construction seals

out environment, withstands 1� days

immersion without signal degradation;

withstandsextremetemperatures.

• Easy to install: one-piece housing snaps

onovercoaxconnection;nospecial tools

requiredforinstallationorrepair.

• Flexible: accommodates a variety of

cables, including series 59 through 11,

coaxialcables, long-bodyF-81andsealed

connectors.

• Compliant: designed to meet Telcordia

specificationTR-NWT-0009�5.

Applications



CERTI-SEALCoax coupling closures

10�

CERTI-SEALCoax coupling closures

Product overview

Series59&�

Long connector closure for direct buried

splicingofseries59and�coaxialcables.

Fordirectburiedsplicingof series�and11

coaxial cables, long body F-81 and sealed

connectors.

Series�&11

Hinged,One-PieceConstruction

ProtectiveOuterShell

IntegratedLatches

CenteringTabs

Hinged,One-PieceConstruction

MoldedinStrainRelief

�.�5(250) ��.81

(1.��8)

28.�0(1.1�)

19.05(.�5)

101.�0(�.00)

EncapsulatingSealant

Hingead,One-PieceConstruction

CenteringTabs IntegratedLatches

GelSealantHousing

152.�(�.00)

1�.�9(.��)

�5.��(2.59)

��.��((1.��)

29.1�(.95)


AMP-0-05�922�-1


AMP-0-05�9��1-1

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The VST gel closure system provides a

c o r r o s i on - r e s i s t an t s ea l i ng o f an

F -connector exposed to the outside

environment. The housing contains Tyco

Electronics innovative gel material and

providesanefficientmoistureblock.Theease

of installation together with the long-term

protectionmakesVSTacosteffectivesolution.

VSTGel closure for sealing F connectors


Toordersimplyspecify“VST-02/1“.

Product features

• Long-termenvironmentalprotection.

• Reducesunnecessarytroublecalls.

• Onestep,easyinstallation.

• Nomixing,tapes,masticortoolsare

required.

• One size f its cable diameters from

�to�mm.

• Re-usableupto20times.

105

RPFReturn path filter

This High Pass filter rejects the upstream

frequency band. Its purpose is to block

ingress from the subscriber side in case

of unidirectional (downstream) signal

distribution.Cableoperators install itmostly

attheoutputoftaps.

Due to exclusive use of SMD technology,

� objectivesareachieved:

•¥¥ extremesizereduction

•¥¥ integrationofdifferentfunctions

•¥¥ verystableproductionspecifications

Other bandwidth (cut-off frequencies)

solutionsarepossible.

Theproductiscoatedtowithstandaggressive

corrosiveconditions.

It is also completely sealed againstwater

instrusion.

65/88 MHz 25/47 MHz

Housing nickelplatedbrass nickelplatedbrassBandwidth(HP-specifications)passband 88-8�0MHz ��-8�0MHzblockedfrequencyband 5-�5MHz 5-25MHz

Insertionloss <1.2dB(88-9�MHz) <1.0dB<1.0dB(9�-8�0MHz) (��-8�0MHz)

Upstreamattenuation >�0dB(�0-�5MHz) >50dB>50dB(5-�0MHz) (5-25MHz)

Returnloss >18dB >18dBConnectors TypeF(M/F) TypeF(M/F)Dimensions �1mm,Ø1�mm �1mm,Ø1�mm



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10�

TheNIUisdesignedespeciallyforhighquality

twowaycableTVnetworks.

TheNIUcanbeusedasaseparationbetween

thenetworkofthecableoperatorandthe

in-housenetwork.

Thereare� (2-way)TVoutlets;2with�dB

gaintoaccessfurtherlocatedTVsets.

Data and telephoneoutlet have a separate

returnbandcompared to theTV returnband.

Inthiswayinterferenceofingressfromoneto

anotherisavoided.

Incaseofpower failure, inputand telephone

outputaredirectlyconnectedwith theaidof

relays. This ensures life line functionalityof

telephoneservices.

NIUNetwork interface unit

A power feedthrough from RF input to

telephoneoutputmakes itpossible topower

the telephone equipment from the cable

network.

The NIU itself has a separate input for

powering(DC).Itcanalsobepoweredviaa0

dBTVoutletwiththeaidofapower inserter.

InthiswaytheNIUcanbepoweredremotely.

Alloutputshaveaminimumof20dBisolation

betweeneachother.A�0dBtestpointatthe

inputmakes itpossible tocheck inputsignal

todistinguishsignalfailureagainstNIUfailure

withoutdisconnectingequipment.

All signal input andoutputs canwithstand

1500Vimpulsevoltage.

10�


NIU 25/47 NIU 65/88

Bandwidth downstream

TV ��-8�0MHz 88-8�0MHzData/telefony 108-8�0MHz 108-8�0MHz

Bandwidth upstream

TV 5-12MHz 52-�5MHzData/telefony 15-25MHz 5-�8MHz

Gain downstream

TV0dB 0dB 0dBTV�dB �dB �dBData 0dB 0dBTelefony 0dB 0dB

Attenuation upstream

TV�d 8dB 8dBTV0dB 12dB 12dBData/Telefony �dB �dB

Intermodulation

Cenelec�2ChannelsVin:1�dBmVflatCTB >�0dB >�0dBCSO >�0dB >�0dB

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NIU 25/47 NIU 65/88

Flatness

Allfrequencybands <± 1,5dB <± 1,5dB

Reflexion attenuation >1�dB >1�dB

Noise < �,5dB < �,5dB

RFI-Isolation >85dB >85dB

CenelecEN5008�-2

Propagation time downstream <20nsec <20nsec

Insulation between ports >20dB >20db

Connectors F-connector F-connector

Body material Zamac Zamac

Dimensions L2�0,H100,D�0 L2�0,H100,D�0

(Plasticcover) (Plasticcover)

Fiber optics FIST- Fiber optic Infrastructure System Technology

FOSC- Fiber Optic Splice Closures

110

Over the past two decades many new

capabilities and features, including the

integrat ion of passive devices a l ike

connectors, splittersandWDM’shavebeen

addedtobothproductfamiliesinresponseto

customerneedsaroundtheworld.

FISTandFOSCproductshavebeen installed

inlargevolumesonallcontinents.

Theefficiencyand reliabilityof theproducts

have made Tyco Electronics a synonym

for high quality and cost-effective fiber

infrastructure.

In theearly80’sTycoElectronicspioneered

the first integrated fibermanagement and

enclosure system for fiber trunk networks

underthefamilynameofFOSC.

In the 90’s Tyco Electronics introduced a

modular, end-to-end fiber infrastructure

system for metro and access networks

using the familynameof FIST. It expanded

the application range from outside plant

to exchanges, head-ends, street cabinets

and customerpremises sites. In addition it

expanded the fibermanagement capability

frommass storage to single cable element

andsinglecircuit.

FIST and FOSCFiber optic infrastructure system technology

111

FIST-SOSA2Splice only sub-assembly

AttheheartoftheFISTsystemliestheunique

sub-assemblyconcept.Splicingsub-assemblies

aretheessentialbuildingblocksthatallowthe

usertobuildavarietyofnetworks.

A SOSA2 sub-assembly consists of the

followingparts

• Organizertrays,designedtostorefiberand

splices.

• A "wraparound" groove plate designed

withslots for routing fiber toand fromthe

organizertrays.

Differenttypesaredesignedtoallowfor

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• Single element management: f ibers

may be spliced according to their cable

construction.

• Singlecircuitmanagement:Theuniqueand

essentialabilitytomanagefibersinasingle

circuitfashion.

• Singleribbonfibermanagement.

Theflexibleunithasthefollowingfeatures

• Totalfibermanagement.

- Fullfibercontainment.

- Fullbendradiuscontrol.

- Physicalprotection.

• Independentofanycableconstruction.

• Compliantwithmostsplicetypes.

• Loop-back facilityallowing forsinglecircuit

uncutloopedfiberstorageonthetray.

112

FIST-GR2FIST generic rack

TheGenericRack,FIST-GR2,isanall-purpose

metalrackdesignedtoaccommodatetheFIST

fibermanagement system in an exchange,

head-endorcustomerpremisesenvironment.

FIST-GR2istypicallyusedtohouseconnector

panels and separate shelves for splicing,

patching,equipmentanddevices.

Theunithasthefollowingfeatures

• Dimensions in accordance with ETSI

recommendations:

- depth:�00mm

- width:�00,900,1050or1200mm.

• Many rackconfigurationsarepossibleby

usingdifferent combinations of thebase

frame(�00mmwide)andsideduct(s)(150

or�00mmwide).

• ETSImountingprofileswithcagenuts for

shelfmountingareprovidedat the rearof

the rack,allowingoptimalaccess fromthe

front.

• Horizontal and vert ical patch cord

management(HPMandVPM)forstorageof

functionalpatchcordoverlength.

• Horizontalandverticalpatchcordstorage

(HPS and VPS) for excess patch cord

overlengthbetween theshelvesandeither

theequipmentoradjacentracks.

• Bendcontrolonallfiberrouting.

• Astructureddivisionanddistributionofthe

cableelements.

• Awidevarietyofoptions.

- Cableattachmentplatescanbemountedin

anylocation(top/bottom)inthesideduct.

- Mountingbracketadapters for19"shelf

mounting.

- Equipmentmountingbracketadapters.

- Easy access to cables, pigtails and

jumpersduring installation,maintenance

andupgrade.

- Easyadaptation to specific applications

byvariationoftherackconfiguration,the

shelfconfigurationandroutingsofpigtails

andjumpers.

• Variousmountingoptions.

- Wallmounting; stand-aloneormultiple

side-to-sidemounting.

- Back-to-backmounting.

11�

FIST-GR3FIST blue label rack

FIST is a f iber infrastructure system

technology.

TheFIST-GR�isanallpurpose,easytoinstall,

metalrackdesignedtoaccommodatetheFIST

fibermanagement system in an exchange,

head-endorcustomerpremisesenvironment.

FIST-GR�istypicallyusedtohouseconnector

panels and separate shelves for splicing,

patching,equipmentanddevices.

The rack is designed to allow proper

managementand storageofoverlengthsof

pigtailsandpatchcords.

Features

• Lesspackagingwastage

• Easy to transport, store,handleand install

thankstocompactdesign

• Universal installationmanual (drawings/no

wording)

• CompatiblewithTycoElectronicsFIST-GR2

andFIST-GSS2/GPS2range

• Availablefromstock

• DepthandwidthinaccordancewithETSI

• ETSImountingprofileswithcagenuts for

shelfmountingareprovidedat the rearof

the rack,allowingoptimalaccess fromthe

front

• Possiblehorizontalandverticalpatchcord

management(HPMandVPM)forstorageof

functionalpatchcordoverlength

• Possiblehorizontalandverticalpatchcord

storage (HPS andVPS) for excess patch

cordoverlengthbetween the shelvesand

eithertheequipmentoradjacentracks

• Bendcontrolonallfiberrouting


cableelements

• Awidevarietyofoptions

- Cableattachmentplatescanbemounted

inany location (top/bottom) in the side

duct

- Easy access to cables, pigtails and

jumpersduring installation,maintenance

andupgrade

- Easyadaptation to specific applications

by variation of the rack configuration,

theshelf configuration and routingsof

pigtailsandjumpers

• Variousmountingoptions

- Wallmounting: standaloneormultiple

side-to-sidemounting(optionalkit)

- Back-to-backmounting

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11�

FIST-URFIST universal rack

TheUniversalRack,FIST-UR isanall-purposemetal rack to accommodate the FIST fibermanagement system inanexchange,head-endorcustomerpremisesenvironment.

FIST-UR is typically used to accommodate

splicing and patching shelves and other

equipmentshelves.


• Asolid,�00mmdeeprack.

• Heightis2.2mandwidth1.0m

• Itsunique slidingmechanismallowseasy

reconfiguration.

- toaccommodatemetric,19”aswell as

2�”shelves,

- toadapttheavailablespaceleftandright

fromtheshelves.

• Horizontalandverticalpigtailmanagement

(HPMandVPM) for storageofpatchcord

overlengthallowingpatchingwithinasingle

rackwithoutuncontrolledoverlengths.

• Horizontalandverticalpigtail storage (HPS

andVPS)forexcesspatchcordlength.



cableloosetubes.

• Awidevarietyofoptions

- cableattachmentplates,

- drumplateenlargers,

- equipmentmountingbrackets.

• Easy access to cables and patch cords

during installation, maintenance and

upgrade.

• Easyadaptationtospecificapplications by

variationoftherackconfiguration,theshelf

configurationandroutingsofpatchcords.

• Variousmountingoptions

- standalone,

- wallmounting,

- back-to-backmounting,

- multipleside-to-sidemounting.

115

FIST-SODF2FIST small optical distribution frame

FIST-SODF2 is a metal rack designed to

serveassmallopticaldistributionframeinan

exchange, head-endor customer premises

environment.

ThesmallODFaccommodatesFISTmodules

that provide the functions of splicing and

patching.


• Slim footprint: �00mmwide, �00mm

deep.

• Modularconcept:basicrackthatacceptsup

to�modules for thesplicingandpatching

function.

• Upto1��fiberscanbeterminatedtopush-

pullconnectorshavingsplicesorganized in

asinglecircuitway.Thecapacity is limited

to 9� terminations for other connector

types.

• Cableattachmentprovisionandpatchcord

managementsystemincludedintherack.

• Cable entrance and patch cord outlet

possible both in the top or both in the

bottomoftherack.


• Transparentplexidoor.

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11�

FIST-WR2FIST wall mountable rack

The FISTwall-mountable rack is a unique

sealedphysicalfibermanagementsystemthat

isdesignedtobeused inanexchange,head-

endorcustomerpremisesenvironment. It is

typicallyused in vault applications to splice

outdoor cable to indoor cable,but it canas

wellbeusedasODFforlimitedfibercounts.


• AccommodatesFISTsplicingandpatching

sub-racks and horizontal patch cord

managementmodules.

• Metalcompacthousingwith2 frontdoors

andswinghandlewithlockandkey.

• Field adaptive mounting profi les to

19”orETSIwidth.

• Extensive cable inlet/outlet possibilities

on top and bottom left and r ight :

breakoutportsforcableandpigtailseals.

• Cable attachment plate with C-profile

included.

• Installerfriendlywallattachmentkit.

• Offers dust-proof, environmental and

mechanical protection for the f iber

managementfunctions.

• Integrated f iber , p igta i l and cable

management.

11�

FIST-GSS2FIST generic splicing shelf

TheGenericSplicingShelf, FIST-GSS2 is a

multi-purposemechanical shelfassembly for

theFIST fibermanagementsystem ina rack

environment.

Theproductistypicallyused

• to store splices of external to external/

indoorcable.

• tostoresplicesofexternal/indoorcable to

pigtails.

• tostoresplicesofpigtailstopigtails.


• Canbe installed in TycoElectronics FIST

racksandother19”ormetric (ETSI) rack

sizes.

• Accessoriesareavailableforterminationof

mostcommoncable typese.g. loose tube,

centralcore,ribbonfiber.

• The UMS (Universal Mounting System)

profilesprovidethefoundationformounting

combinationsofSOSA2(Splice

OnlySub-Assembly)and/orSASA2(Splitter

Array Sub-Assembly) modules, which

consistofamodulargrooveplateandtrays.

• Kevlar Termination Units (KTU’s) can

be mounted in the shelf to provide the

necessary strain reliefwhen terminating

commonpigtailtypes.

• Factory installed fiber-guiding tubes and

bendcontrolsallowforeasybutcontrolled

accesstofibersandsplices.

•Wraparoundsidepanelandpigtailguidefor

easyadditionofpigtails. Fi

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118

FIST-GPS2FIST generic splice/patch shelf

TheGenericSplice/PatchShelfFIST-GPS2 is

amechanicalshelfassemblyfortheFISTfiber

managementsysteminarackenvironment.

FIST-GPS2 is typically used in conjunction

w i th F IST sp l i ce and pa tch t r ays

(FIST-GPST-12).

• Topatch

- Betweenpatchcords.

- Pre-connectorized break-out cable to

patchcords

- Pre-connecto.rized intrafacility cable to

patchcords.

- Ribbonpigtailtopatchcords.

• Tosplice

- Loose tube cable to pigtails andpatch

thesepigtailstopatchcords.

- .onpre-connectorizedintrafacilitycableto

pigtailsandpatch thesepigtails topatch

cords.

- Nonpre-connectorizedbreak-outcableto


cords.



racksandother19"ormetric(ETSI)racks

• Availableindifferentheightsandcapacities

- 1��mmhighversion:max.8trays

- 125mmhighversion:max.�trays

- 88mmhighversion:max.�trays

- ��mmhighversion:max.2trays

Eachtraycanaccommodate12standardor

2�smallformfactorconnectors.

• Full patching capability on the tray and

between the trays of one shelf. Patching

traysareusedinsteadoffrontpatchpanels:

- Patch cords are better managed in a

horizontalplane.

- Ful l access at both s ides of the

connection.

- Re-connection tootherpositions in the

same tray or shelf does not result in

uncontrolledoverlengths.

• The88,125and1��mmversionhas a

wraparound side panel and patch cord

guideforimprovedaccess.

• Variousconnectoradapterscanbe located

inthepatchingarea.

• Kitstoattachcablesatthesideortheback

oftheshelfareavailable.

• Optionaljumperoverlengthstoragefacility.

119

FIST-GPST-12FIST generic patching shelf tray

TheGenericSplice/PatchShelfTray

FIST-GPST-12 isamechanical trayassembly

for theFIST fibermanagement system in a

rackenvironment.

FIST-GPST-12’sare typicallyused inconjunc-

tionwithaFISTspliceandpatchshelf

(FIST-GPS2)

• Topatch

- Betweenpatchcords.

- Pre-connectorized break-out cable to

patchcords.

- Pre-connectorized intrafacility cable to

patchcords.

- Ribbonpigtailtopatchcords.

• Tosplice

- Loose tube cable to pigtails andpatch

thesepigtailstopatchcords

- Nonpre-connectorized intrafacilitycable

to pigtails and patch these pigtails to

patchcords

- Nonpre-connectorizedbreak-outcableto


cords


• Full patching capability on the tray and

betweenthetraysofoneshelf.

• Patching trays are used instead of front

patchpanels:

- Patch cords are better managed in a

horizontalplane.

- Full accessatboth sidesof theconnec-

tion.

- Reconnection to other positions in the

same tray or shelf does not result in

uncontrolledoverlengths.

• Variousconnectoradapterscanbe located

in the patching area (to accommodate

12 standard or 2� small form factor

connectorspertray).

• Bendcontrolsguideandprotect thepigtail

cableandensurecontrolledcablebending.

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120

TheFrontPatching/SplicingShelf,FIST-FPSis

amulti-purposemechanicalshelfassembly

for a fibermanagement system in a rack

environment.

Twoversionsareavailable

• Patchingonlyversion.

• Patching/splicing version for loose tube

cableorIFC.

FIST-FPSFIST front patching/splicing shelf


• 19"andETSIsizes.

• Accommodatesupto�8connectorsonthe

shelffront.

• Angledpositionedconnectorpatchpanel.

• Compatiblewithalltypesofconnectors.

• Outlettrumpettoprotecttheoutgoing

equipmentjumpers.

• Transparent, hinging coverwith identifi-

cationcards.

• Secondarycoatedpigtailscanbedelivered

inthekit(patch/spliceversion).

• Mounting brackets can be placed in

differentpositions.

• Drawerconceptallowsfor

- easyaccesstosplicingtrays,

- easyaccesstobacksideoftheconnector

(forexampleforcleaningpurposes).

• Repairfacilitywhenusingpre-connectorized

intrafacilitycable(IFC).

121

The front patching shelf FPS-1HU/2HU is

amulti-purposemechanical shelf assembly

for a fiber management system in a rack

environment.Itistypicallydesignedforusein

19”equipmentracks.

Twoversionsareavailable.

• The1HUforsplicingcableandterminating

itonafrontpatchpanel.

• The2HU including the1HU front patch

subrack and underneath a patch cord

storagebasket.

FPS-1HU/2HUFront patching shelf with or without patch cord storage provision


• 19” size: suitable for any 19” electronic

equipmentrack.

• Accommodatesup to2� standardor�8

small form factor connectorson the shelf

front. Different connector types can be

mixedinthesameshelf.

• The storage basket of the 2HU version

el iminates patch cord management

problemsinequipmentracks.Itincludes12

separatestoragecompartments.

• Mounting brackets can be installed at

differentpositions to result inbackor front

mountingorsomewhereinbetween.

• ProvenFOSCtraysplicingconceptensures

bend radius protection and solutions for

all types of fibers and splice protectors

(SMOUV-ANT).

• Shelf can be deliveredwith pigtails and

connectoradaptersinthekit.

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122

The frontpatching/splicingshelf,FOMS-FPS,

isamulti-purposemechanicalshelfassembly

for a fiber management system in a rack

environment. Its compactdesignandhigh-

density capacity allow the FOMS-FPS to

deliver carrier-class fiber management to

central offices,POPs, FTTx,mobile systems

andLANs.

Twoversionsareavailable.

• Patchingonly.

• Patching&splicingtoterminateloosetube,

centralcore,IFCandribboncables.

FOMS-FPSFront patching/splicing shelf


• 19” size: suitable for any 19” electronic

equipmentrack(alsocompatiblewithETSI,

2�”orTycoGR2andURusingadaptation

brackets).

• Accommodatesup to2� standardor�8

small form factor connectorson the shelf

front. Different connector types can be

mixedinthesameshelf.

• Pivoting tray allows easy access to the

interiorof theshelf,evenwhenequipment

jumpershavebeeninstalled.

• Angledconnectorpatchpanel reduces the

riskofeyedamageandensuresapositive

fiber management for the equipment

jumpers.

• Restricted depth guarantees optimum

accesstothebackforcabletermination.

• Anoptional transparentcoverwillprotect

the equipment jumpers if open frames

withoutfrontdoorsareused.

• RepairfacilitywhenterminatingIFCcable.

• Mountingbracketscanbe installedat the

frontorbackoftheshelf.

• Trumpet toprotect the incomingpigtailsat

thesideorthebackoftheshelf.

• ProvenFOSCtraysplicingconceptensures

bend radius protection and solutions for

all types of fibers and splice protectors

(SMOUV/ANT).

• Shelf can be deliveredwith pigtails and

connectoradaptersinthekit.

• She l ves w i th i n teg ra ted pass i ve

components (splitters,WDMs,...) available

onrequest.

12�

The GenericMixed Shelf, FIST-GMS2 is a

multi-purposemechanical shelfassembly for


environment.

Theproduct is typicallyused tostoresplices

of external/indoor cable to pigtails. These

shelvescombinesplicestorageandpatching

functions.

FIST-GMS2FIST generic mixed shelf

Theunithasthefollowingfeatures:


Racksandother19"ormetric (ETSI) rack

sizes






combinationsofSOSA2 (SpliceOnlySub-

Assembly) and/orSASA2 (SplitterArray

Sub-Assembly)modules,whichconsistofa

modulargrooveplateandtrays.

• A2�unitpatchpanelisprovidedwhichcan

accommodate

- connector adapters for all common

connectortypes,

- Kevlar termination units (KTU's) to

provide thenecessarystrain reliefwhen

terminatingcommonpigtailtypes

- amixofconnectoradaptersandKTU's

• Factory installed fiber guiding tubes and

bendcontrolsallowforeasybutcontrolled

accesstofibersandsplices.

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12�

The Single Patch cord Storage shelf,

FIST-SPX isamechanical shelfassembly for


environment.

The shelf is typically used to store random

overlength of active patch cords in ODF

installations without prior patch cord

management.

FIST-SPXFIST single patch cord storage shelf



racksandother19"ormetric (ETSI) rack

sizes.

• Allowstheindividualstorageofupto

2�patchcords (with connector) inwrap-

aroundtransparentcassettes.

• Patchcordscanenter theshelf leftor right

andexitthesamewayoutorviathetopof

theshelf.

125

FOMS-STORAGEPatch cord storage shelf

Thepatchcordstorageshelf isamechanical

shelfassemblyforpatchcordmanagementin

arackenvironment.

The product has been designed to store

overlengthofpatchcords in19”equipment

racks. Two versions are available: with or

withoutroof.

Theunithasthefollowingfeatures.

• 19”wide,��mmhigh(1U).

• ETSImounting brackets are available as

option.

• Frontorbackmounting.

• Frontentranceandexit at the left and/or

right.

• Accommodatesupto2�patchcordsof�m

or�8patchcordsof1.5m.

• Perforated roof andbottom tray to allow

ventilationofactiveequipment.

• Drumstoensurebendradiusprotection.

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FIST-GCO2FIST generic closure organizer

The generic closure FIST-GCO2 is the

environmentallysealedenclosureforthefiber

managementsystemthatprovidesthe

functionsof splice andpassive component

integrationintheexternalnetwork.

TheFIST-GCO2has the following functions

andfeatures.

• Single-endeddesign.

• Baseanddomearesealedwithaclampand

O-ringsystem.

• � or 1� round entry/exit ports for drop

cablesand1ovalportforloopedcable.







• Compatiblewithmostcommoncabletypes:

e.g.loosetube,centralcore,ribbonfiber.

• Uncutfiberscanbestoredassinglecircuits

in trays and/or as cable elements in the

storagespacebetweentheprofiles.Storage

baskets are available formass storageof

fibersofcentralcorecableconstructions.

TheFIST-GCO2-F:flatversion

• SealedwithlatchesandO-ringsystem

• �round+1ovalport(loop)

• Or8roundports

• Nostoragebaskets

12�

FIST-GCOG2FIST gel sealed generic closure organizer

Thegeneric gel closure FIST-GCOG2 is the

environmentally sealed, fully mechanical

enclosure for the fibermanagement system

that provides the functions of splicing and

passivecomponentintegrationintheexternal

network.

TheFIST-GCOG2has the following functions

andfeatures:



O-ringsystem.

• � round cable ports are provided in a

wrap-around blockwith pre-installed gel

profile forcablesealing.Thisblockcanbe

openedandclosed repeatedlywithout the

needtoremoveorreplacethegel.








e.g.loosetube,centralcore,slottedcore.


in trays and/or as cable elements in the

storagespacebetweentheprofiles.Storage

baskets are available formass storageof

fibersofcentralcorecableconstructions.

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128

TheSewageClosureOrganizer,FIST-SCO2 is

theenvironmentallysealedenclosure for the

fibermanagement system thatprovides the

functionsofsplicingandpassivecomponent

integrationintheexternalnetwork.

Thisslimmetalclosure is speciallydesigned

to fit in small sewage canal systems and

is therefore resistant to very aggressive

environments.

TheFIST-SCO2has the following functions

andfeatures:

• Singleendeddesign.

• Base and dome are made in AISI �1�L

stainlesssteelandaresealedwithanO-ring

undercontrolledcompression.

• Base anddome contain fixationholes to

mounttheclosureagainstthewall.

• � or 10 round entry/exit ports for drop

cables and1oval port for looped (uncut)

cable.

• Heat-shrinkablecableseals.

• Thebasehasanearthingprovisionanda

‘flashtest’valve.



combinationsofSOSA2(SplicingOnlySub-

Assembly)and/or SASA2 (Splitter Array



• TheFISTMK2organizersystemallowsfiber

management in a single circuit or single

elementway.


inSCtrays,assingleelementinSEtraysor

asloosebuffertubesatthebacksideofthe

UMSprofile.

• FIST-SCO2 with 10 ports specifically

developedforloosetubecable,whereasthe

FIST-SCO2with�ports iscompatiblewith

most commoncable types:e.g.loose tube,

centralcore,micro-sheathcable.

FIST-SCO2FIST sewage closure organizer

129

The FOSC name is synonymous with

excellence in sealing, fiber management,

easeofuseanddesignflexibility.Theoriginal

FOSC100wasintroducedin198�.

FOSCclosures are engineered specially for

fiber-opticapplications.

FOSC clients ask for and get high quality

standards.

FOSC�00fiber-opticspliceclosuresare

availableinthreesizes:

• FOSC�00A,

• FOSC�00B

• FOSC�00D.

All sizesaredesigned forusewithanycable

construction (loosebuffer tube, central core

tube, loose fiber, ribbon), inanyenvironment

(aerial,pedestal,buried,handhole,manhole)

and for numerous splice applications

(expressed,tap-off,branchandrepair).

FOSC-400Fiber optic splice closures

FOSC�00 closures combine proven fiber

managementhardwarefromtheearlier

FOSC100closureswitha completelynew

sealingsystem.

Base-to-dome seals on FOSC �00 are

mechanical for ease of installation and

re-entry. Cable seals able a new Tyco

Electronicsheat-shrink sleeveandhotmelt

adhesivesystemthat is installedwithahot-

airgun.Commonmaterials,accessoriesand

practices areused throughout theproduct

linetosimplifytraining,reduceinventoryand

enhanceproductivity.

(1) OnlyrecommendedwithTycoElectronics�5mmSMOUVfusionspliceprotectors.

(2) Varieswithsplicetype.Capacityis1�formostcommonlyusedmechanicalsplices.

Splicesfiberstoragecapacity Slackstoragecapacity

Closure Singlefusion

Singlemechanical

Massfusion

Buffertubes

Strandedfibers

12fiberribbons

FOSC�00A� �2(1) 2�(2) 2� 8 9� �

FOSC�00A8 9� �2 2� 8 9� �

FOSC�00AS �2(1) - - - - -

FOSC�00B2,B� 1�� 8 288 � 9� 2�

FOSC�00D5 ��8 288 1152 18 9� 9�

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TheFOSC�00A�/A8closureisthesmallest

intheFOSC�00series.

It is intendedforlowfiber-countcablesplices

and “tap-off” splices. Tap-off splices are

thosewheremostof the fibers inacableare

‘expressed’uncutthroughtheclosure.

Onlyafewfibersarecutandre-splicedtofeed

abuildingorOpticalNetworkUnit(ONU).

TheFOSC�00A�/A8closurecomes ready

to store expressed loose buffer tubes. An

optical slack storage basket is available

for expressed stranded fiber and ribbon

fiber. As with all FOSC �00 closures, the

slack storage and splice capacity of the

FOSC�00A�/A8dependsonfactorssuchas

cableconstruction,splicetypeandslackfiber

lengths.Refertotheclosurecapabilitieschart

formoredetails.

FOSC-400FOSC 400 A4/A8/AS closure

A8: 410 mm (16.15")A4/AS: 420 mm (16.5”)

Eight round ports for cables4 to 11 mm (0.16” to 0.43”)

1�1

FOSC�00B2 and FOSC�00B� closures

are identical except for their endcableport

configurations.

Inaddition toa largeovalport for themain

distribution cable, the B2 closure has two

large round ports for branch cable splices

while the B� closure has four small round

portsformultipledropapplications.

The FOSC �00 closure cable sealing

system provides a great deal of flexibility.

Forexample,with theuseofbranch-offclips

four small cables canbe terminated in two

roundportsofaB2closure.

FOSC-400FOSC 400 B2/B4 closure

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1�2

TheFOSC�00D5closureisthelargestinthe

FOSC�00series.

Itcanterminatesevencables(oruptotwelve

cables with the use of branch-off clips),

throughoneoval port and five large round

ports.

Thesplicecapacity is288singlemechanical,

��8single fusionor1152mass-fusion (12)

fibers.Ribbonfibercanbestoreddirectly

on the traysor in the versatile slackbasket

that also holds expressed or uncut loose

buffertubes.

FOSC-400FOSC 400 D5 closure

1��

TheindustryleadingFOSC�00familyoffiber

opticspliceclosuresisnowavailablewithgel

sealtechnologyforcableterminations.

The FOSC �50 family can be used in any

environment (aerial , pedestal, buried,

underground) and for numerous splice

applications (expressed, tap-off, branchand

repair).

FOSC �50 gel splice closures have the

samesplicecapacityasFOSC�00closures

and feature the same reliable and easy-to-

usedome-to-baseclampingsystem.Thebig

differencewithFOSC�00gelclosuresisthat

thecablesealingterminationsusegel-sealing

technology insteadof heat shrink.Gel seal

cable terminations automatically adjust to

cable size and shape, and they require no

special tools, tapesormastics to install. It is

alsoeasytoremovecables,andgelsealsare

completelyre-usable.

FOSC�50has the following functions and

features

• Single-endeddesign

• Availableinfoursizes(A,BS,BandD)


O-ringsystem

• �/� round cable ports are provided in a

wrap-around blockwith pre-installed gel

profile for cable sealing.With the use of

specialkits,multiplecablesperportcanbe

installed.

• FOSCsplice traysarehinged foraccess to

anysplicewithoutdisturbingothertrays


e.g. loose tube, central core, slottedcore,

ribbonfiber

• Uncut or expressed loose tubes can be

storedinstoragebaskets

FOSC-450Fiber optic gel closure

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The in-line closure FOSC-500AA is the

environmentally sealed enclosure for fiber

management in the outside plant network

for aerial, underground or direct buried

applications.

It isacoldapplied re-usableclosurehousing

with one mass splicing tray and cable

attachmentunits.They fitperfectlywellasa

customerdrop,tap-offorin-linespliceclosure

inthelowfibercountpartofthenetwork.

FOSC-500AAFOSC Slim in-line closure

TheFOSC-500AAhasthefollowingfeatures:

• Slim,elegant,compactin-linedesign.

• Easy re-entry and re-closuremechanism

withhingeandlatches.

• 2cableportsareprovidedateachsideof

theclosure.

• Cold applied cable sealing based on gel

technology(2knobsforgelcompression).

• Integratedcablejacketgrippingdevices.

• Compatible with most existing cable

constructions (loose tube, central core,

slottedcore).

1�5

FOSC-300/350In-line fiber optic splice closure

FOSC -�00C i n - l i n e c l o su r e i s a n

environmentally sealed enclosure for fiber

management in the outside plant network

for aerial, underground or direct buried

application.

It is a cold applied re-enterable closure

housingwithmaximum�masssplicing tray

andcableattachmentunit.They fitperfectly

well as a customer drop, tap-off or in-line

spliceclosureinthelowormiddlefibercount

partofthenetwork.

Features

• Slim,elegant,compactinlinedesign

• Easy closingmechanismwith hinge and

latches

• Suitable forconstructionandmaintenance,

aerial,ductedundergroundnetwork

• No special tools, non-heat shrinkable, no

screwsornuts

• Compatible with most existing cable

constructions

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FOSC-600Fiber optic splice closure

The FOSC�00C andD closures aremore

than just fiberopticspliceclosures.Theyare

ruggedand versatile platforms that canbe

deployedanywhere in theoutsideplant fora

multitudeof functions including thesplicing

ofany typeandsizeofcable, thehousingof

connectorizeddistributionanddemarcation

points, and the deployment of optical

passives.

The sealing system for FOSC�00closures

buildson theproven reliabilityofFOSC�00

closuresandfeaturestheversatileandpopular

GelSeal technology for terminating cables

and a unique latching system for quickly

openingandclosingthebody.

Otherfeaturesinclude

• Uptosixteenseparatecableports

• Sized forcablesup to�5mm indiameter

and1�28fibers

• Fieldconfigurableforbuttorin-linesplicing

• All internal parts can be removed for

reconfiguration

• Storagebasket includedwithall closures

canbeextended in lengthor repositioned

verticallydependingonapplication

• Slack ribbon storageon the same trayas

mass fusionsplices isnowpossiblewitha

newribbontray

1��

FOSC-DMARCOutside plant demarcation point

The FOSC -DMARC c l o su r e i s t he

environmentally sealed enclosure for the

fibermanagement system thatprovides the

functionsoffibersplicingandpatchinginthe

externalnetwork.

The single-element design makes the

FOSC-DMARCthe idealsolution fora flexible

carrierdemarcationpointwithacapacityofup

to�carriersof12fiberseach.Extracarriers/

customerscanbeconnectedtothebackbone

sideof thenetworkwithoutdisturbingother,

alreadyconnectedcarriers/customers.

FOSC-DMARC has the following functions

andfeatures.


• Baseanddomearemadeofathermoplastic

materialandaresealedwithaclampandO-

ringsystem.

• 5roundentry/exitportsfordropcablesand

1ovalport for2cablesare included in the

base.

• Cable seals aremanufactured fromheat-

shrinkablematerial.

• Splicingandpatchingareaareseparatedby

2hingeabledoorswithindividualintegrated

lock.

• Carrier side: pigtail strain relief panel

(�8 pigtails).Backboneside:�8connector

patch panel, suitable for all connector

adaptertypes.

• Pigtailorjumperoverlengthstoragearea.

• Factory-installed transportation tubesallow

afastandeasyinstallation.

• Pre-fibering of pigtails at backbone side

and/orcarriersideispossible.

• Closuresarestandardequippedwithground

feed-throughandpressurereliefvalve.

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1�8

FOSC-OPGWFOSC optical grounding wire closure

TheFOSC-OPGW is a single-ended closure

system specially developed for use on the

opticalgroundingwiresofoverheadelectrical

powerlines.

Theclosureissuitableforuseaboveground;it

canbeattachedtohighvoltagetowers,poles,

wallsorothersupportstructures.

Onemodel canbeused for track and spur

jointapplications.

The FOSC-OPGW closure system has the

followingfunctionsandfeatures.

• Single-endeddesignwithvalve.

• Agalvanized steelmounting frameholds

the thermoplasticdomeandbaseand the

OPGWcableclamps.

• Apolemountingkitisincludedwhichallows

the closure to bemountedon a traverse

strut of a high voltage towerwithout the

needtodrillholesinthemetalconstruction.

• A stainless steel shot-gun protection

enclosureisoptionallyavailable.

Itpermitstheterminationandsealingof

• 2/�OPGWcables,

• 2ADSSorconventionalburied fiberoptic

cables,

• cable seals aremanufactured from heat

shrinkablematerial,

• internal storageutilizesFOSCsplice trays

whicharehinged foraccess toany splice

withoutdisturbingothertrays.

1�9

OFDC-B8Outdoor fiber distribution closure

Thegelsealedoutdoordistributionclosure is

used tobreakout fibers froma loopedcable

to connect business customers,MDU’s or

singlelivingunits.

The closure can be used aswell in aerial,

pedestal andunderground (up to2meters)

environment.

Thegel,usedforboth,closureandcableseals,

allowseasyaccessandisfullyre-useable.

Features

• Singleendeddesign

• Compactenclosure(1��x�2�x102mm)

• Gelblockwithspring loading for thecable

seal

• Notrequiredtocutloop-throughfiberofthe

feedingcable

• Organizer can be removed from closure

body

• CompatiblewithRECORDsplice, SMOUV

andANTspliceprotectors

• Transientfreecustomerprovisioning

• Dropcablesareterminatedindividually

• Separate storage of un-connected fibers

fromspliceddropfibers

• PossibilitytointegratePONsplitters

• Maincableupto18mmdiameter

Dropcableupto�mmdiameter

• Easydropcable terminationonstrain relief

device.

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1�0

OFDROutdoor fiber drop repair closure

Thegelsealeddrop repairclosure isusedas

a repair splice for fiber only or hybriddrop

cables

The closure can be used aswell in aerial,

pedestal andunderground (up to2meters)

environment.

Thegel,usedforboth,closureandcableseals,

allowseasyaccessandisfullyre-useable.

Features

• Singleendedorin-linedesign

• Compactenclosure

In-line:�15(L)X��(W)X�1(H)mm

Butt:29�(L)X��(W)X�1(H)mm

• Cablesealwithgelplug

• Organizer can be removed from closure

body



• Roundcable�-9mmdiameter

• Fiberbendradiusof20mm

• Closurewithovercentering “skiboot” type

oflatches

• Integratedmountingbrackets

1�1

FIST-CAB5FIST flexibility cabinet

TheFISTstreetcabinet,FIST-CAB5, isanall

purposemetaloutdoor cabinetdesigned to

accommodatetheFISTgenericshelffamily.

It offersdust-proof, environmental andme-

chanicalprotectionforthefibermanagement

functionsof splicing, patching andpassive

componentintegration.

Theinsidecanbeconfiguredinaflexibleway

toservecustomer-specificneeds.

A few examples:

• splittercabinetconfiguration-

connectorized

• splittercabinetconfiguration-directspliced

• cross-connectcabinet

• interconnectconfiguration

• anycombinationoftheabove

FIST-CAB5 is des igned for outdoor

applications (IP55) andneeds tobeplaced

onan in-ground root (optional) or concrete

soccle.

The ‘motorhood’ design and side doors

offer excellent accessibility to the fiber

management shelves inside the cabinet.

Making reconfigurations, adding cables or

passiveopticalcomponentsbecomesaneasy

task.

The hood can be opened in two positions

(under twodifferent angles) and creates a

comfortable working area with limited

weatherprotection.

The19”profiles inside thecabinetallow for

maximum flexibility and future technology

upgrades. Any architecture or cable

constructioncanbesupported.

Optional drums canbeprovided to further

enhancethefibermanagement.

The cabinet comes standard with a

�00 mm high base to allow easy entry,

fixation, identification and sealing of the

cables.Cable terminationplatesareprovided

inside thecabinet toensure thecablestrain-

reliefrequiredinoutsideplantapplications.

A swinghandlewithhalf cylinder lock and

�-point latch systempreventsunauthorized

access.

The cabinet has a powder coated finish

(RAL�0�5).

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1�2

FIST-GB2FIST generic box

The Generic Box GB2 provides a wall

mountable environmental andmechanical

protection for the FIST fibermanagement

systemthatincludesthefunctionsofsplicing,

patchingandpassivecomponent integration.

Theproduct is typicallyusedonawall inside

oroutsidethecustomerspremisesandin

streetcabinets.


• Theboxcomprisesabaseandlidassembly.

• Thebaseplate includes the cable entry/

exitportsandaUMS (UniversalMounting

System) profile to accommodate the

differenttypesofsub-assemblies.




• TheFIST-GB2providesacableloop-through

functionallowinguncut loops tobestored

in a controlledmanner per single circuit,

ribbonor cable element. For central core

applications, abasket isavailable to store

theuncutfibers.

• The GB2 can be equippedwith a patch

panelwhichcanaccommodate:

- connectoradaptersforallcommon

connectortypes.

- Kevlarterminationunits(KTU’s)to

providethenecessarystrainreliefwhen

terminatingcommonpigtailtypes.

- AmixofconnectoradaptersandKTU’s.

• Fiber splices canbemanaged in a single

circuitorsingleelementway.

1��

The FIST-MB2 provides a wall-mountable

environmental andmechanical protection

for theFIST fibermanagement system that

includesthefunctionsofsplicing, (+patching

for the T-version) and passive component

integration.

FIST-MB2FIST medium fiber termination box

The box is typically used on a wall inside

or outside the customer’s premises in the

terminationpartoftheaccessnetwork.


• The box comprises a base and cover

assembly.

• Highsealrate:IP55.

• Thebaseplate includes the cable entry/

exitportsandaUMS (UniversalMounting

System) profile to accommodate the

differenttypesofsub-assemblies.

• Fiber splices canbemanaged in a single

circuitorsingleelementway.

• Accessoriesareavailableforthetermination

of single fiberand ribbonof loose tubeor

slottedcorecabletypes.

OnlyfortheFIST-MB2-Tversion

• Apatchpanelcanaccommodate

- connector adapters for all common

connectortypes,

- Kevlar termination units (KTU’s) to

provide thenecessarystrain reliefwhen

terminatingcommonpigtailtypes,

- amixofconnectoradaptersandKTU’s.

FIST-MB2-S

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The FIST-SB2-8 is a small wall-mountable

customer fiber terminationbox,offering the

functions of splicing fiber-to-fiber, splicing

fiber-to-pigtailandconnectorpatching.

The FIST-SB2-8 provides mechanical and

environmental protection for both the fiber

and itscomponentsandpermitsappropriate

access while maintaining the highest

standardsoffibermanagement.

The product is typically located on the

customer's premises, but can alsobeused

outdoors inabove-groundapplicationsor in

streetcabinets.


FIST-SB2-8FIST small termination box

• Compact and modular wall-mountable

customer termination box for up to 8

connectors.

• Suitable for splicing cable-to-cable and

cable-to-pigtailsoracombinationofboth.

• Pre-determinedloosetubesandfiberrouting.

• Fiber splices can be managed in single

circuits using the FIST-MK2 organizing

system.

• Thepatchpanelcanaccommodate

-connectordapaterswithretainersformost

commonconnectortypes,

-Kevlarterminationunits(KTU’s)toprovide

thenecessarystrainreliefwhenusing

pigtailswithconnectorsoutsidethebox.

• Cableentry/exitpossible frombottom, top

andside.

• Uniquewraparoundpigtailseal.

• Highsealrate(minimumIP55).

• UV resistantand lowsmokezerohalogen

housing.

1�5

TheFIST-CTB2-� isaverycompact,modular

wall-mountablecustomer terminationbox for

upto�connectors.

The box p rov ides mechan ica l and

environmental protection for both the fiber

and itscomponentsandpermitsappropriate

access to theconnectorswhilemaintaining

thehigheststandardsoffibermanagement.

Thebox is typicallyusedon thecustomer's

premisesintheterminationpartoftheaccess

network.

FIST-CTB2-4FIST compact termination box


• Easyandstructuredaccess.

• Pre-installed splicing tray, fiberprotection

tubeandfixturesandpatchpanelfor

�connectors.

• Pre-determined loose tubes and fiber

routing.

• Thepatchpanelcanaccommodate

- connector adapters with retainers for

mostcommonconnectortypes,

- Kevlarterminationunits(KTU's)toprovide

the necessary strain reliefwhen using

pigtailswithconnectorsoutsidethebox.

• Thebox isalsoavailablewithpre-installed

pigtailsandconnectormatingadapters.

• Pigtailexitportsatthetoporbottom.

• Cableandpigtailsealglandsareincludedin

thekit.

• Uniquewraparound and easy accessible

pigtailseal.

• Highsealrate(minimumIP55).

• Few components and minimum tools

required.

• UV resistantand lowsmokezerohalogen

housing.

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IFDB-MIndoor Fiber Distribution Box

TheIFDB-Misanenclosuretobreakoutfibers

fromanindoorrisercableintoindividualdrops

tothelivingunitsofan

MDU. These drops provide a fiber optic

connectiontothelivingunits.

The IFDB-M allows to break-out fiber from

certain risercablesbymakingawindowcut

not larger than�0mmwithout interrupting

thestrengthmember.

Toconnectthedroptotheraiserfiberssplices

orXpres-dropconnectorscanbeused.

Features

• Compactenclosure(12�x200x50mm)

• Freebreathingenclosureforindooruse

• In-lineandbutt configurationpossible for

maincable

• Wraparoundcablesealsformaincableand

drops

• Notrequiredtocutloop-throughfibersfrom

risercable

• Windowcutsas small as�0mmpossible

withcertaincableconstructions



• Lowsmokezerohalogenenclosurematerial

• Transientfreecustomerprovisioning

• Dropcablesareterminatedindividually

• Separate storage of un-connected fibers

fromspliceddropfibers

• PossibilitytointegratePONsplitters

• Maincableupto11mmdiameter

• Dropcableupto�mmdiameter

• Easydropcable terminationonstrain relief

device.

1��

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IFDB-SIndoor fiber distribution box

The IFDB-S is a small size indoor fiber

distributionbox toallow tobreakout fibers

fromarisercabletoindividualdropsthatbring

the fiber fromthispoint to the livingunitsof

anMDU.

The IFDB-S isdesigned for riser cables that

allowaccess throughasmallwindowcutor

incision.Forcableconstructions that require

largerwindowcuts, fiberoverlengthcanbe

storedinthebasemodule.

Toconnect thedrop fibers to the riser fibers

bothsplicesandconnectorcanbeused.

The splice capacity of the IFDB-S splice

moduleis�splices.

Features

• Very compactenclosurewithdimensions

(WxHxD): 80mm x 80mm x �5mm for

integrationintosmallsizedfloorboxes

• Windowcuts as small as50mmpossible

with specific cable constructions suchas

theTEMini-breakoutcable

• Dropcablescanbedirected to�different

sidesby rotating thesplicemoduleon the

basemodule

• Freebreathingenclosureforindooruse

• FlameretardantLSZHmaterial

• Frontaccessible

• Wraparoundrisercableinstallation

• Notrequiredtocutloop-throughfibersfrom

risercable

• Can hold � LC connectors or 2 SC

connectors


andANTspliceprotectorsinthesamesplice

holder

• Dropcablediameterupto5mm

• Maincablediameterupto10,5mm

1�8

YPSOTap-off enclosure for Mini-Breakout riser cable

YPSO isanenclosure tocover the incision in

theTycoElectronicsMini-Breakoutcablewith

12and2� fibers.Thiscable isan individual

fiber reinforced cable developed for riser

applicationsinMDUenvironments.

Thiscableallowstoretractspecificfibersfrom

thecableateachflooraccesspoint.

Thisenclosure is integrallypartof theTyco

ElectronicsMDUsystemsolution.

ThisYPSOdeviceallowstappingoffindividual

fibers from this riser cableandprotects the

transition intoaprotective tube thatprotects

the retracted fiber from the risercableup to

the splice extension (SPLXproduct) or the

horizontalduct.

Features

• Verycompactsize:dimension80mmx

�0mmdiameterforintegrationintosmall

sizedfloorboxes

• Capacity to tapoffat least� fibers (�left/

�right)

• RestorestheintegrityoftheTycoElectronics

Mini-Breakoutcableaftermakinganincision

forfiberaccess.

• Mini-Breakoutcableincisionofonly55mm

• Designedforindooruse


• Frontaccessible

1�9

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SPLXSplice extension

The SPLX, splice extension, is a two-shell

splice holder for heat shrinkable splice

protectors andRECORDsplice. This device

allows tomake a splice andnext glide the

SPLXshellstowardsthespliceprotector.

Withasimplesnapboth identicalshells lock

together, hold the spliceandprotect the in

andoutputfibers.

ThisSPLX isdesigned tobecompatiblewith

theYPSOandMini-andPico-breakoutcable

solution.

Features

• Small dimensions: (LxD)�0mmx�mm

diameter



• Allowsaccesstospliceandfiber

150

CPWOCustomer premises wall outlet

TheCPWO isaverycompactwalloutlet for

maximum2FOconnectorsand1RJ-�5orRJ-

11Cuconnector.

Theboxprovidesmechanicalprotection for

thefiberandpermitsappropriateaccesswhile

maintaining the highest standards of fiber

management.

The box is typically used at the customer

premisesintheterminationpartoftheaccess

network.

The unit has the following features.

• Canbeusedflushmountorsurfacemount

• Compatible with almost any standard

electricitybox

• Compatible with 250 micron and 900

micronfibertypes

• Innovative, removable fiber organizer

systemfacilitatesaneasyinstallationinthe

field

• Fiber can be terminated using field

installable connectors, fusion splices, or

TycoElectronicsRECORDsplice

• Guaranteedminimum bending radius of

20mm

• OneSCorduplexLCconnectorfootprint

• Shutteredversionavailable

• Splice-through functionallowsmoving the

FOaccesspoint to anyotherpoint in the

premise

• Provideacleanupgradepathforyourindoor

wiringbystartingoffwithCuanduse the

wallplug incombinationwith indoorFi/Cu

cabling

• Environmentalfriendlymaterials,lowsmoke

zerohalogen

• Cableentrypoints:back,bottom,side

151

HFTPCustomer premises wall outlet

The HFTP is a compact fiber terminal for

useat the final fiber terminationpoint in the

customerpremises.

TheHFTPprovidesmechanicalprotectionand

managed fibercontrol inanattractive format

suitable for use inside customer premises.

A variety of possible fiber termination

techniquesareaccommodated.

HFTP

Customer premises wall outlet

• Splicingtofactoryterminatedpigtails

• Positivefibermanagement

• Direct termination with field installable

connectors

• Attractivedesignforindooruse

• Can hold up to � mechanical splices

(RECORDsplice)andfusionspliceprotectors

(SMOUV and ANT) and mechanical SC

connectorscanbeintegratedaswell

• Splicecabletocable

• Compatiblewith2SCSimplexadaptors

• Multiplecableentrypoints (cablediameter

≤�mm)

• Canbewallmountedandmountedonwall

boxeswithfixationpointsof�0mm

• Lasersafewithindividualshutters

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152

The sys tem’s modu la r des ign and

extensive mounting kit selection enable

theprojectengineer tomeetcablecapacity

requirements and future expansion needs

usingexisting superstructure, cable racking

and/orequipment racking.The flexibilityand

simplicity of the LIGHTRAX systemensure

cost-effective installations forneworexisting

cable routes in central offices, head ends,

remote offices, data centers and wiring

closets.

Features

• Allexposedsurfacesaretextured

• Robustdesign

• Hardware-freecoversonallcomponents

• Versatilemountingkits

• Comprehensiverangeofnon-intrusiveover-

the-topexits

• ACADLTlibraryavailable

• Material:LSZH(lowsmokezerohalogen)

UL9�VOthermoplastic.

TheLIGHTRAXfiberopticracewaysystemisa

fullyenclosedductingsystemthatsegregates,

routes and protects fiber optic cables and

jumpers from building entry point to fiber

terminationanddistributionequipment.With

the raceway system, fiber is easily traced

and accessed through its convenient fully

wrap-around lay-indesign. It alsomaintains

complete separation from twistedpair and

coaxcable.

Straight channels and curved fittings are

specificallydesigned toprevent fibers from

violatingaminimumbendradiusrequirement

andprotects fibers fromsnagging,crimping

andstress.

LIGHTRAXFiber optic raceway system

15�

An innovative fibersplicingsystem, focusing

outdoor and indoor access networks,

especiallyFTTH(fiber-to-the-home).

The system consists of a splice and an

integratedcleavingand installation tool. It is

thebasisofaseriesofpassive fibernetwork

elements thatmakeFTTHapplicationsmore

cost-effective andmore reliable, aswell as

easierandfastertoinstall.

RECORDspliceFiber osplicing system

Tool features

• Aqualitycleaverwithacuttingangleof8

degrees.

• Acapacityof20000cleaves.

• An integratedstoragesystem for fibercut-

offs.

• Tool-controlledpositioningof thecleaved

fibersintothesplice.

• Fullymechanical-nopowerorbatteries.

• Maintenance-freeandno fieldadjustments

required.

• Operatesinuncontrolledenvironments.

• Robust,compactandlight.

• Operateswithveryshortfiberlengths.

• Designedforright-handedandleft-handed

installers.

Splice features

• Singlemodeandmulti-mode.

• Anycombinationof250µand900µfiber.

• Optical performance comparable with

claddingalignmentbasedfusionsplices.

• A reliable solution designed to meet

Telcordia, ITU, IEC, ETSI and other

internationalstandards.

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15�

SMOUVFiber optic fusion splice protector

SMOUV-1120spliceprotectorsleevesprovide

mechanicalandenvironmentalprotection for

fusionsplicesofsingleandribbonizedfiber.

TheSMOUV-1120sleeveconsistsof

• aclearouterheatshrinkmaterial

• alowtemperaturehotmeltadhesiveto

encapsulatethesplice

• astainlesssteelrodforsinglefibersplices

and a ceramic rod for ribbonized fiber

splices to ensure proper alignment and

rigidity.

SMOUV-1120 sleeves for single fibers are

ideal for protecting single fusion splicesof

primary and secondary tight or semi-tight

coatedfibers.

SMOUV-1120sleeves formultiple fibersare

ideal for protectingmass fusion splices of

ribbonswithtwototwelvefibers.

All SMOUV-1120 sleeves are guaranteed

tobecompatiblewith the full rangeof fiber

managementsystemsandorganizers.

155

Dimensionsinmm

SMOUVDimensions and ordering information

1.Hotmeltadhesive

2.Stainlesssteelrod(ceramicrodforSMOUV-1120-R2/12-02and1120-R1/8-PK)

�.Heat-shrinkabletube

TheSMOUVinstallationhastooccurinanappropriateoven.

ProductName UnitofmeasureQuantityofSMOUV

in1pack

SMOUV-1120-01-PK pack 100

SMOUV-1120-02-PK pack 100

SMOUV-1120-R1/8-PK pack 50

SMOUV-1120-R2/12-02-PK pack 50

1 2 �

�1 Min.1,2

1 2 �

�5 Min.1,2

1 2 �

�2

Min.1,�

Min.�,�

1 2 �

�2

Min.1,�

Min.�

SMOUV-1120-R1/8-02Multiplefiberspliceprotectorfor1upto8fiberribbons

SMOUV-1120-R2/12-02Multiplefiberspliceprotectorfor2upto12 fiberribbons.

SMOUV-1120-01UniversaltypeofSMOUV

SMOUV-1120-02RecommendedfortheFOSChighcapacityorganizertraysandtheFISTorganizertrays.

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15�

Connectorizedsinglefibercables(pigtailsand

jumpers)areused inalmostallproducts for

cableterminationoftheFISTsystem.

Tycooffers�rangesofcableassemblies:

• standard,

• lowloss,

• consumergrade.

Pigtailsaresingle fibercablespre-assembled

withaconnectoratoneend.Theyaretypically

used to terminateprimarycoated fiber toan

opticaldistributionframe.

Jumpersaresinglefibercablespre-assembled

withaconnectoratbothends.

Theyaretypicallyusedtocross-connectpatch

panel to patch panel and to inter-connect

patchpanelstoopticalequipment.

For special appl icat ions (such as in

FIST-boxes)pigtails areavailablewhichare

factorystrippedup to thesecondarycoating

and have a pre-installed length of FOPT

transportationtube.TheFOPTtransportation

tubecanbecut to length tosuit theprecise

distance from the patch panel or optical

equipment to the corresponding single

elementtray.

For all connectorsusedon thepigtails and

jumpers the matching connector mating

adapters are available and canbe ordered

separately.

Pigtails, jumpers and adaptersSingle mode connectorized single fiber cables

Connector types supported

SC/UPC MT-RJ

SC/APC E2000

FC/UPC MU/UPC

FC/APC ST

LC/UPC DIN

LC/APC

15�

Singlemodecableassembliesaredesigned

for use in telecommunications,CATV, data

communications and wide area network

applications. Connectorized fibercablesare

used in almost all TOSP fiber products for

cableterminationoftheFISTsystem.

Intra-facilitycable (IFC)consistsoutofoneor

more sub-units,which contain each twelve

900µ fibers. IFC is typically used indoors

betweenanopticaldistributionframeandthe

cablevault,or toconnectopticaldistribution

framesortoconnectpatchingtosplicingsub-

racksinsideanopticaldistributionframe.

Break-out cable contains individual fibers

(eachwithKevlar and individual jacketing)

togetherwitha strengthmemberwhichare

bundled inanouter jacket. Break-outcable

istypicallyusedindoorstoconnectanoptical

distributionframetoanelectronicequipment

rackortoconnectelectronicequipmentracks.

Bothcabletypesofferthefollowingfeatures:

• Deliveredonadrumtofacilitateafast,safe

andeasyinstallation.

• Eliminate theneed fora fiber-opticducting

system.

• Connectorizedatoneorbothends.

• Availablewithawidevarietyoffibercounts

andconnectortypes.

Intra-facility and break-out cableSingle mode connectorized cable assemblies

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158

TheTyco ElectronicsMini-Breakout cables

aredeveloped tobeaverycompactcabling

solution for riserapplications inMDU’s.With

thecablestrengthelements integrated inthe

individual fiberelements,Pico-Breakout, the

cable becomes very small in diameter and

very flexible tobepulled vertically through

theriser.

As the individual fibers,Pico-Breakouts, are

reinforcedtheycanbepulledbackeasily ina

securewaytobeconnectedtothehorizontal

fiberlinkingtothelivingunitoftheMDU.

The M in i -B reakou t cab l e s can be

preterminated with connectors for fast

installationinbuildingdistributorssuchas

theGB2,…

Also thePico-Breakouts canbe terminated

withaconnector such it canbepulled from

thepremises to the riser tobeconnected to

theriserfiber.InthiscasethePico-Breakoutis

thehorizontaldropcable.

Features

• Very compact and flexible riser cable

construction for fast installation and

installationinexistingbuildingconduits

• Cablediameterof8mmonly

• G�5�ABendoptimizedfibers

• Individually reinforced fibers for secure

extractionandpulling

• PICO fibers can be pulled through ducts

withoutovertubingthefiber


• -�0/+�0°Ctemperaturerange

• IndividuallyidentifiablePico-Breakout

• Connectors terminated toPico-Breakout in

arobustway

Connector types canbebothSCandLCor

others on request.Connector specification

accordingtoIEC�1�55-1GradeC.

Mini-Breakout cableRiser cabling solution

159

Xpres-drop is a rangeof factory terminated

dropcablestoconnectcustomerstothe

FTTHaccessnetworksinafastplugandplay

methodology.

Every connector comes with a sealed,

protective cap to prevent damage during

t ransportat ion, s torage, pul l ing and

installation.Thecaphasanintegratedpulling

eye to facilitate the installation.Due to the

small size, these cable assemblies can be

pulled throughductswithan innerdiameter

assmallas20mmanda90°bendwithan

innerradiusof100mm.

Xpres-dropFTTH connectorized drop cable solution

Oninstallation,theprotectivecapisremoved

suchtheLCbasedterminationcanbeinstalled

intheEnLightenenclosures(OFDCandIFDB-

M)inaverydensestack.

Thecablefor installationthroughductshasa

blackLSZHoutersheet (UVresistant)such it

canalsobeusedforindoorwiring.Theindoor

versionhasawhiteLSZHsheet.

Cableassembliescanbeorderedwithbend

insensitive fiber conforming G�5�A ITU

recommendations.

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1�0

Singlemodewidebandcouplers/splittersarebranchingdevicesavailable inawide rangeof

stylesandsizestosplitandcombinelight.Twotypes,basedondifferenttechnologiesarenow

available:

TheOCC1Pproductrangeconsistsofsplitters

based on Planar technology. The splitters

arepackaged inacompacthousingandcan

be connectorizedwhen required. TheTyco

Electronicswidebandplanar splitters have

beendesigned tomeet TelcordiaGR-1209

andGR-1221environmental requirements.

All in-andoutputfibershaveaTelcordiacolor

coding.

Advantages

• Consistentperformance.

• LowLoss.

• Smallfootprint.

• Excellentuniformity.

• Ribbonfiberoutputs.

Applications

• Telecommunications.

• Datacommunications.

• CableTV.

Coupler/Splitter components

TheOCC1Aproductrangeconsistsofsplitters

basedonFusedBiconicTapered technology.

Thesplittersareavailable in lightduty (250

micron fibers), medium duty (900micron

fibers)orheavyduty(2.0mm)versions.

Advantages


• LowLoss.

• Lowpolarizationsensitivity.

• Excellentmechanical and environmental

characteristics.

Applications

• Combiningandsplittinglightsignals.

• CentralOffice/Headend.

• AerialPole.

• LAN.

• Networkmonitoring.

1�1

Couplers/splitters are designed for use

in te lecommunicat ions , CATV, data

communications and wide area network

applications tosplitandcombine light. They

are integrated into themainbuildingblocks

which can then easily be integrated into

closures,wall-mountedboxesorODF’s.

Several types of building blocks with

integratedsplitter(s)areavailable:

• ThefieldinstallablesplitterforFISTsystems

(FIST-FSASA2).

• Thesplice/patch tray (FIST-OC-G) that fits

intotheFIST-GPS2subrackandthathouses

oneormoreconnectorizedsplitters.

• TheFOSCsplitter tray (FOSC-OC),available

inthreedifferentsizestofitinanyenclosure,

boxorsubrackthatacceptsFOSCtrays.

• LGXcompatiblesplitters(OCM).

• Customizedsolutions(OCM).

Features

• Symmetricandasymmetricsplitters.

• Varietyofinput/outputconfigurations.


• Lowopticalloss.

• Lowpolarisationsensitivity.


characteristics.

• Fastinstallation.

Integrated Couplers/Splitters

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1�2

TheFPS-OCMisamechanicalshelfassembly

thataccommodatesLGXtypeofmodulesina

rackenvironment.

Theshelf is typicallyused in19”active racks

ordataracks,butisalsocompatiblewithTyco

FISTracks.

All shelves have front access to the LGX

FPS-OCMFront patching shelf for optical component module

modules, thepatchcordsenterand leavevia

thefront.

The shelvesarepainted (powdercoated) in

lightgrey(RAL�0�5).

They can be front- or backmounted in the

rack.

The units have the following features,

dependingon the shelf dimensions (height

unit)

1HU

• Mountingbracketwithslottedholeenables

anyrecessedrackmounting

• CompatiblewithOCM1andhighdensity

OCMFmodules.

3HU

• HighdensityshelfforOCMFandcompatible

withOCM1,2and�.

4HU/5HU

• A plastic transparent cover including

identificationlabelisprovided

• Astoragebasket forpatchcordoverlength

storage is optional available. It occupies

1 height unit (19” standard) and can be

mountedundertheFPS-OCM

• ShelfforLGXmodulesandcompatiblewith

OCMFwhen theoptionalOCMF frame is

installed.

1��

Single-modewidebandcouplers/splittersare

branchingdevicesavailable inawide range

ofstylesandsizes tosplitandcombine light.

Thesedevicesare integrated into theTYCO

rangeof frontpatchingshelves. Thisallows

easy integration in outdoor cabinets,wall-

mountboxesorrackmountapplications.

OCFPSWideband couplers/splitters in front patching shelf

Advantages


• Lowopticalloss.



characteristics.

• Fastinstallationandcommissioning.

Applications

• Combiningandsplittinglightsignals.

• Centraloffice/headend.

• LAN.

• Networkmonitoring.

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1��

Single mode wideband couplers/splitters

are passive optical devices that split and

combine light in fiber networks. TheOCM

modular packaging provides a robust and

simplemethod for integrating thesedevices

into yourCSX-2 range for splitter cabinets

orOCSH shelves.Awide selection of split

ratiosandconnectortypesensurelonglasting

compatibility.

OCM5Modular wideband couplers/splitters for CSX-2 splitter cabinets

Advantages

• Reliableperformance.

• Lowloss.


• Excellentmechanicalprotection.

• Fastandsimpleinstallation.

• Cleanconnectorstorageforunusedports.

The splitter components arebasedon FBT

(fusedbiconic tapered) technology for low

splitratio’s.

For higher split ratio’s, planar waveguide

technologyisused.

1�5

Thecoarsewavelengthdivisionmultiplexing

techniquecombines (ormultiplexes) twoor

more signalswithdifferentwavelengths in

one common fiber. The same components

canalsobeusedtoseparatethewavelengths

(de-multiplexing) at the remote location.

These devices are integrated into the

TycoElectronics FOSC rangeof fiber-optic

splicingtrays.Thisallowsforeasyintegration

inenclosures,wall-mountboxes,orODFs.

FOSC-OC-XCCoarse wavelength division multiplexing in FOSC trays

Advantages


• Lowopticalloss.



characteristics.

• Fastinstallationandcommissioning.

Applications

• CWDMupgradesinmetronetworks.

• Increase thecapacitybetween thecentral

officeandtheheadendinHFCnetworks.

• CWDMoverlayinPONarchitectures.

• LAN.

TheCWDMcomponents arebasedonTFF

(thin-film-filter)technology.

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TheTycoElectronicsPolySwitchcircuit

protectorisanewclassofelectricalresistor

thatundergoesalarge,abruptincreasein

resistancewhenheatedaboveaspecific

temperature.NormallyafewOhms,the

PolySwitchprotectorsresistanceincreasesto

thousandsofOhmswhenswitched.

Asanovercurrentprotector,thedevice’s

lowresistancepermitsitsuseincircuits

carryingseveralAmpsatroomtemperature.

Inresponsetoabove-normalcurrent,which

internallyheatsthedeviceaboveitsswitching

temperature,theprotectorswitchesintoits

high-resistancestate,limitingcurrenttothe

milliAmprange.

Byincreasingtheresistanceandthereby

takingmostofthecircuitvoltagedrop,the

PolySwitchprotectoralsolatchesitselfinto

theprotectivehigh-resistancestate.The

substainedV2/Rself-heatingeffectensures

thatthedevicemaintainsatemperaturejust

aboveitsswitchingregion.

Becausetheresistance/temperature

characteristicsneverturnnegative(NTC),a

PolySwitchprotectordoesnotsufferthermal

runaway.

Withthislatchingaction,thedevicewillnot

resetuntilthefaultconditionisremovedand

itcoolsbelowitsswitchingtemperature.This

typicallyoccurswithinafewminutes.Once

cooled,thePolySwitchprotectorpermits

renewedoperationofthecircuit.

Note

PTC:PositiveTemperatureCoefficient

NTC:NegativeTemperatureCoefficient

Applications

• Energylimitingforpowersupplies

• Resistoroverloadprotection

• Wiringoverloadprotection

• Batteryshort-circuitprotection

• Precisioncomponentsprotection

• Speakerprotection

• Pulseandduty-cyclecircuitprotection

• Generalcurrentlimiting

• Protectionagainstaccidentalmainscontact

PolySwitchPTC resistance devices for circuit protection


PleasecontactyourTycoElectronicssales


1�8

Miscellaneous productsand information

1�0

Heat-shrinkable tubing

Tyco Electronics, the pioneer in the

development of heat-shrinkable products,

hasbeen responsible for thecreationofnew

typesof improvedpolymericandelastomeric

materialswhichpossessuniqueproperties

through themodificationof the rawmaterial

bytheapplicationofradiationchemistry.

Such polymers, subjected to high energy

electron radiation possess characteristics

whichgofarbeyondthenormalphysicallimits

ofuntreatedplastics.

Typical advantages derived from this

technology include

• Coldflowresistance.

• Hightemperaturestability.

• Highmechanicalstrength.

• Chemicalresistance.

• Highflexibility.

• Flameresistance.

• Abrasionresistance.

• Highdielectricstrength.

Suppliedtoacustomerintheexpandedform,

rangingindiameterfrom0.5mmto102mm,

thesenon-meltingpolymermaterials shrink

whenheated, fitting tightlyoveruniformor

irregularlyshapedobjects,ensuringelectrical

andmechanicalprotection.

Careful synthesis provides mater ials

which can selectively perform for specific

applications.Theadditionofadhesives, fibre

andfabricmaterialsmeantheycanbeusedin

themostdifficultsituations.

Typical use of the range of tubings

include

• Primaryelectricalinsulation.

• Cablejacketingandrepair.

• Strainrelief.

• Componentencapsulation.

• Waterproofing.

• Identificationbycolorcoding.

• Packaging.

• Corrosionprotection.

• Environmental/mechanicalprotection.




1�1

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ATUM is a semi-flexible, heat-shrinkable

tubingwith an integrally bondedmeltable

adhesive inner lining designed to provide

moisture-proofencapsulationtoawidevariety

of substrates, suchaselectricalwiresplices,

cable jackets,wirebreakoutsandelectrical

components.

ATUMSemi-flexible, dual wall, heat-shrinkable tubing

Dimensions (in mm)

Orderingsize Insidediameter Recoveredwallthickness

D d(max.)

Expandedassupplied

Recoveredafterheating

W(nom.)Totalwall

W1(nom.)Meltablewall

�:1 �:1 �:1 �:1 �:1 �:1 �:1 �:1 �:1 �:1

�/ 1 �/ 1 � � 1 1 1.00 1.00 0.5 0.5

�/ 2 8/ 2 � 8 2 2 1.00 1.00 0.5 0.5

9/ � 12/ � 9 12 � � 1.�0 1.�0 0.� 0.�

12/ � 1�/ � 12 1� � � 1.�5 1.�5 0.� 0.�

19/ � 2�/ � 19 2� � � 2.00 2.25 0.8 0.8

2�/ 8 �2/ 8 2� �2 8 8 2.50 2.50 1.0 1.0

�0/1� 52/1� �0 52 1� 1� 2.50 2.50 1.0 1.0

Typicalorderingdata:BlackAtum�:1tubingwithanexpandedinsidediameterof2�mm:ATUM2�/8-0.


The largest sizewhichwill recover snugly

overthecomponenttobecoveredshouldbe

ordered.Thewall thicknessof the tubingwill

be less thanspecified if recovery is restricted

duringshrinkage.

Standardlength 1.2metres

Standardcolor Black-o

Otherlengthsandsizesareavailable

1�2

SCLisasemi-rigidheat-shrinkabletubingwith

ameltable innerwall, designed to provide

one-stepmoisture-proof encapsulation to a

widevarietyofelectricalparts includingwire

splices,breakoutsandelectroniccomponents.

When cooled, the entiremass becomes a

rigid, tough,homogeneous coveringwith a

controlledwallthickness.

SCLSemi-rigid selectively cross-linked heat-shrinkable encapsulation tubing

1��

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Dimensions (in mm)

Orderingsize Insidediameter Recoveredwallthickness

D(min) D(max.)

Expandedassupplied

Recoveringafterheating

W(nom.)Totalwall

W1(nom.)Meltablewall

�/1� �.8 1.5 1.09 0.��

1/ � �.� 2.0 1.19 0.�8

NR�00 �.� 1.� 2.5� 1.�5

�/8 9.5 �.� 1.2� 0.��

1/2 12.� 5.0 1.�9 0.88

�/� 19.0 8.0 1.�5 1.01

1 25.� 10.2 1.�8 1.01

Typical ordering data

Black SCL tubing with expanded inside

diameterof�.8mmblack:SCL�/1�-0


The largest sizewhichwill recover snugly

overthecomponenttobecoveredshouldbe

ordered.

Thewall thicknessof the tubingwillbe less

thanspecified if recovery is restrictedduring

shrinkage.

Standardlength 1.2meters

Standardcolor Black-0

Other lengthsandsizesareavailable:subject

tospecialorder.

SCL is available in special UL approved

constructions.

SCLSemi-rigid selectively cross-linked heat-shrinkable encapsulation tubing

1��

Thermofit RNF-�000 is a thin-wall, highly

flameretarded,generalpurposetubingwitha

�:1shrinkratio. Itsuniqueblendofelectrical,

physical and chemical properties makes

it suitable for awide rangeof applications

includinginsulation,strainrelief,identification

of wires, cables, terminations, pipes and

electricalandelectroniccomponents.

RNF-3000General purpose, flexible, 3:1 heat-shrinkable tubing


Thelargestsizewhichwillrecoversnuglyoverthecomponenttobecoveredshouldbeordered.

Thewall thicknessof the tubingwill be less than specified if recovery is restrictedduring

shrinkage.

Product RNF-�000 2�/8 -0

description Size:(seedimensions) Colorcode(see

system minimumsuppliedinternaldiameter below-standard

2�mm/maximumrecovered colors)

internaldiameter8mm

Standardlengths 1.2metresandonspool

Standardcolors Type1-black-0,Yellow-�,White-9,Red-2,Blue-�

Type2-Clear-X

Othercoloursandlengthsareavailable:subjecttospecialorder.

1�5

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RNF-3000

Dimensions (in mm)

Orderingsize

InsidediameterD(min)

Expandedassupplied

d(max)


WallthicknessW(nom)


1.5/0.5 1.5 0.5 0.�5

�/ 1 �.0 1.0 0.55

�/ 2 �.0 2.0 0.�5

9/ � 9.0 �.0 0.�5

12/ � 12.0 �.0 0.�5

18/ � 18.0 �.0 0.85

2�/ 8 2�.0 8.0 1.00

�9/1� �9.0 1�.0 1.15

Typical ordering data

BlackRNF-�000tubingwithexpandedinsidediameterof�mm:RNF-�000�/2-0.

1��

• One cutter for all plastic cable sheath

diameters.

• Cutsatanypointinthecable.

• Adjustablecuttingdepthcontrol.

• Smallandhandy.

• Accident-proof.

• Easyknifereplacement.

• Maintenance-free.

The KMS-K sheath cutter is a simple,

easy-to-usedevicethatgiveseffortlessslitting,

withno sideslip, onanydiameterofplastic

cableatanypoint.

It comes in a handy plastic casewith two

attachments forsmall-diametercableslitting

andanAllenkeytoremovethecuttersocket

retentioncap.

KMS-KCable sheath cutter

Kit content

• Cablesheathcutter.

• AdapterforcablesuptoØ25mm(grey).

• Adapterforfiberopticcables(yellow).

• Operationinstruction.

• Allenkey.

Spare parts

• Spareblades(min.orderqty:5pcs)

(tobeorderedseparately).


KMS-K-INT (syntheticversion)

KMS-INT (metalversion)

KMS-Ersatzmesser (spareblades)

1��

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The CV-1981-MK2 and the CV-198�

Thermoguns are robust, double insulated,

heavydutyhotairtools.

Amotor driven fan forces air through the

heating element which is enclosed in a

stainless steel barrel and safetyguard. The

thermoguns are fittedwith a Triac Power

Controlwhich variespower to theelement

bymeansof a control knob situatedat the

rear of thegun.Henceoutput temperature

is adjusted in thisway. Outputwattage is

thereforevariable.Anintegralstandallowsthe

CV-1981-MK2,and theCV-198� tobeused

asabenchmounted tool.The thermogun is

available inavarietyofmodels,and issuited

toawiderangeofheatshrinkapplications.

ThevariouspushonreflectorsofthePRseries

areeasily andquicklyattached to thegun,

allowingusewithawiderangeofheatshrink

products.Thesereflectorscanbe

foundon flier ref: TFAE00�9.TheCV-198�

hasabiggerwattageelement,andsoalarger

barrel.Itthereforepushesthrough

moreair,as largerdiameterresults ingreater

airflow.Thesame temperaturesare reached

astheCV-1981-MK2.TheCV-198�

wouldbeusedforlargertubingandmoulded

parts.Touse thePR rangeof reflectorswith

theCV-198�itisnecessarytoordera

barreladaptor.

CV-1981MK2/CV1983Portable hot air heater

Technical specification

ElectricalSupply-CV-1981-MK2/CV- 2�0V

198� 120V

PowerConsumption-CV-1981-MK2 1�00W

PowerConsumption-CV-198� 22�0W/�0�0W

TotalSystemNoise-CV-1981-MK2 �5dB

TotalSystemNoise-CV-198� �5dB

Length-CV-1981-MK2 ��0mm

Length-CV-198� �20mm

Weight-CV-1981-MK2 1.�kg

Weight-CV-198� 1.5kg

AirFlow-CV-1981-MK2 Max2�0I/min

AirFlow-CV-198� Max500I/min

1�8

Product range

Alldualwall,singlewallandmouldedpartsproducts.

Variousdevicesproducts.

ForotherTycoElectronicsproductsdiscusswithproductmanagement.


Description TycoElectronicsPCN

EquipmentCV-1981-MK2 CV-1981-120V1�00W-CANMK2 A�2�1�-000

CV-1981-120V1�00W-UKMK2 E95�98-000CV-1981-2�0V1�00WMK2 81�91�-000CV-1981-2�0V1�00W-SEVMK2 F258��-000

CV-1981-2�0V1�00W-UKMK2 ��09�0-000

CV-198� CV-198�-110V-22�0W-UK ��1�5�-000CV-198�-220V-22�0W ��898-000CV-198�-220V-22�0W-UK 985�2�-000CV-198�-220V-�0�0W 5�8��1-000

CV-198�-220V-�0�0W-UK 2�18��-000

CV-198�BarrelAdaptor AD-19�2 9891�2-000

Reflector selection guide

Productrange/orderinginformation Description PCN

Tubingfrom�mmto25mmdiameter PR-12 9919��-00Tubingupto�mmdiameter PR-1� 9919��-000LargeSolderSleeveterminations PR-1�C 9919��-000Longlengthsoftubingupto25mmdiameter PR-21 99198�-000Smallmouldedpartsandtubingfrom PR-2� 9919��-000

25mmto�5mmdiameterMouldedpartsandtubingfrom PR-2�A 001989-000

�5mmto�0mmdiameterSolderSleeveterminations PR-25 9919�5-000

upto�mmdiameterLargeSolderSleeveterminations PR-25D 98952�-000

From�mmto1�mmMiniatureSolderSleeveterminations PR-2� 9919��-000

andsmallproductsSolderSleeveterminationsfrom PR-�� 99��8-000

20mmto2�mmdiameterSolderSleeveterminationsfrom PR-�� 989111-000

12mmto20mmdiameterSpecialnarrowreflectorformoulded PR-51 11�0�9-000

parttransitions(21.5x�.5mmnozzle)

CV-1981MK2/CV1983Portable hot air heater

1�9

TheHL2010Ehot air heater is designed to

work with a standard line voltage (2�0V)

on awide variety of TycoElectronicsheat-

shrinkableproducts.This tool is suitable for

occasionaluseand isnot recommended for

applicationsrequiringhighdutycycles.

The tool supplies forced hot air with

an adjustable heat setting to meet the

requirementsofmanydifferent installation

situations.A three-position switch controls

theairflow(150/�00/500l/min).

HL2010ELow cost hand held heater

TheHL2010E tool is switchedonandoffat

the three-stageswitchand the temperature

canbe continuously adjustedover a range

of50°C - -��0°Cby thepushbuttons. The

temperaturecanbe increasedor reducedby

10°Csteps.AnLCDdisplayshowstheactual

temperature.

Furthermore it requires only two reflectors

tocovermostapplicationsofheat-shrinkable

tubingandSolderSleeveterminations.

There is anadaptor available,whichallows

theuseofPRtypereflectors.

Technical specifications

Voltage 2�0VAC

Power 2000W

Airflow 150-500l/min

Weight 920g

Length 280mm

Noise <�0dB


Product Description PCN

HL2010E-2�0Vtool HL2010E-2�0V-Euro C99�51-000

HL2010E-2�0V-UK A229�2-000

HL2010E-Kit-2�0V-Euro A2�120-000

Reflector selection guide

HL1802E-0��1�-SolderSleeveterminatorsreflector 8�2011-000

HL1802E-0�0519-heat-shrinkabletubingsreflector 022�11-000

HL1802E-0�0�18,9mmadaptor 9�0�21-000

HL1802E-0�0�1�,1�mmreductionnozzle 8�8259-000

HL1802E-0�081�,20mmreductionnozzle �1��1-000

HL1802E-ADAPT-PR-adaptorforPRseriesreflector ��81�-000

HL1802E-bench-std �1�08�-000

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180

General

Tyco Electronics torches have a common

handle which can be equipped with two

different burner heads. Each burner head

has a different nozzle; the �0mm nozzle

produces a bigger flame than the 20mm

nozzle.Toconnectthetorchtothegasbottle,

ahose,equippedwithfittingsonbothsides,is

screwedon.

References

Handle FH-T001-0005

Burnerhead FH-T001-0020

(nozzleof20mm)

Burnerhead FH-T001-00�0

(nozzleof�0mm)

Torchhose FH-T001-0�00

(�mlongwithfittings)

Characteristics of the torch

Handle

• Allowspropaneand/orbutane.

• Progressiveregulation,stableflowrate.

• Flexible connection of gas tube to the

handletoalloweasymanipulation.

Burner

• Airregulatortoobtaintherightflameblue/

yellow.

Flame setting

Toobtainaperfect result it is recommended

to set the air regulator on theburner head

suchthatfollowingtypeofflameisproduced:

total flame length250-�00mm,bluesection

2/�offlamelengthwith1/�yellowtip.

FH-T001 & FH-1630-PIETorches

Burner selection per product

Product Size Burner

XAGA500 upto�5/15 FH-T001-0020XAGA500 upto125/�0 FH-T001-00�0XAGA550 upto92/�0 FH-T001-0020XAGA550 upto200/50 FH-T001-00�0XAGA1000C upto92/�0 FH-T001-0020XAGA1000 upto200/�5 FH-T001-00�0CWST upto�5/15 FH-T001-0020CWST upto200/50 FH-T001-00�0RTSM upto�5/15 FH-T001-0020RTSM upto200/50 FH-T001-00�0RWPS allsizes FH-T001-0020RCRS allsizes FH-T001-0020RDRK allsizes FH-T001-0020RPBS allsizes FH-T001-0020RLSS allsizes FH-T001-0020K-CAP/L-CAP allsizes FH-T001-0020XCSM/MWTM allsizes FH-T001-0020CBSM allsizes FH-T001-0020PEDCAP allsizes FH-T001-0020

181181

Other available accessories

FH-1630-PIE torch handle

TorchhandlewithPiezoautomaticignition.

Gasflowwithpressedtriggeronly.

Nozzleconnection:bayonetsocking.

HoseconnectionthreadR�/8'',left.

Tool-KIT-2

• 1pcFH-T001-0005torchhandle

• 1pcFH-T001-0020(nozzle20mm)

• 1pcFH-T001-00�0(nozzle�0mm)

• 1pcFH-T001-0�00-HOSE-�m

• 1pcFH-T001-WRENGE

• 1pcFH-T001-Regul.-R-2�21

(withgasflowcontrolfeature)

Tool kits

Tool-KIT-1

• 1pcFH-T001-0005torchhandle

• 1pcFH-T001-0020(nozzle20mm)

• 1pcFH-T001-00�0(nozzle�0mm)

• 1pcFH-T001-0�00-HOSE-�m

• 1pcFH-T001-WRENGE

• 1pcFH-T001-Regul.-R-2121(withoutgas

flowcontrolfeature)

FH-T001 & FH-1630-PIETorches

Nozzles for FH-1630-PIE handle

Description Nozzle Gas

Ø(mm) max.(kg/h) consumption

FH1��0-PIE-BN28 28 0,��

FH1��0-PIE-BN�8 �8 0,90

FH1��0-PIE-BN50 502,00

Other accessories

FH1��0-PIE-LGS Safetyregulator

FH1��0-PIE-R1 Regulator�/8”

FH1��0-PIE-SW10 Hoze10meter

FH1��0-PIE-SW5 Hoze5meter

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182182

Selection table for XAGA (indicative)AMPPICABOND TELSPLICE,SCOTCHLOKUY-UR

Paircount Gauge XAGA1000 XAGA500 XAGA550 XAGA1000 XAGA500 XAGA550

5.� �8/�-100 ��/8-100.5.�

10.�.5.�

20.�.5 ��/8-150 ��/8-200.�

25.� ��/8-150 ��/8-200.5.�

�0.�.5 ��/8-�00.�

50.�.5 ��/8-�00 ��/8-�00.� 55/12-�00 55/12-�00

100.�.5 55/12-�00 �5/15-250.�

150.� �2/15-�50 �2/15-500.5 �5/15-250.� �5/15-�00 �5/15-500

200.� �5/15-�00.5.�

�00.� 92/�0-�50 95/25-500.5.�

�00.� �5/15-�00.5 92/�0-500 100/25-�00.� 100/25-��0

500.�.5 92/�0-500 122/�0-500.� 92/50-500

�00.�.5.�

800.� 125/�0-��0.5 125/�0-��0.� 122/�0-�50

900.� 122/�0-�50 122/�8-500.5 122/�8-�50.�

1200.�.5 1�0/�2-�20.�

1500.� 1�0/55-500.5 1�0/55-�50 1�0/�2-�50

1800 .�2�00 .� 1�0/55-�50 1�0/�2-�20 1�0/55-�50

18�18�

Selection table for XAGA (indicative)AMPSTACK,MS2(25PR.)

Paircount Gauge XAGA1000 XAGA500 XAGA550

5.�.5.�

10.�.5.�

20.�.5.�

25.�.5.�

�0.�.5.�

50.�.5.�

100.� �5/15-2�0 �5/15-250.5.�

150.� �2/15-�50.5.�

200.�.5.� 92/25-�00

�00.� 92/�0-�50.5 100/25-2�0.�

�00.�.5.�

500.�.5 92/�0-500 122/�0-�00.�

�00.�.5.�

800.� 125/�0-��0.5.�

900.� 122/�8-500 122/�0-500.5.�

1200.�.5.�

1500.� 1�0/55-500 1�0/�2-500.5

1800 .�2�00 .� 200/�5-500 200/50-500

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Product Guide

Tyco Electronics Raychem bvbaDiestsesteenweg 6923010 Kessel-Lo - BelgiumTel.: 32-16-351 011Fax: 32-16-351 697www.tycoelectronics.comwww.telecomosp.com© 2007 Tyco Electronics TC 254/CAT/25 06/09

Tyco Electronics, TE logo, XAGA, RAYFORT, PEDCAP, ATUM, POLYSWITCH, GELSNAP, TRAC, FIST, SMOUV,

RECORDsplice, DTERMINATOR, FOSC, VX, QDF and TDUX are trademarks. Kevlar is a trademark.

All of the above information, including illustrations, is believed to be reliable. Users however, should independently evaluate the suitability of each

product for their application. Tyco Electronics makes no warranties as to the accuracy of completeness of the information and disclaimes any

liability regarding its use. Tyco Electronics’ only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case

will Tyco Electronics be liable for any incidental, indirect or consequential damages arising from the sale, resale, use or misuse of the product.

Tyco Electronics Specifi cations are subject to change without notice. In addition Tyco Electronics reserves the right to make changes in materials

or processing, without notifi cation to the Buyer, which do not affect compliance with any applicable specifi cation.

Tyco Products - IBS Electronics

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