Two Phase II
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Transcript of Two Phase II
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Ref.: Brill & Beggs, Two Phase Flow in Pipes, 6thEdition, 1991.
Chapter 3.
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
1-Flow regimes boundaries: The flow regimes map is shown
in Figure 3-10. The flow regimes boundaries are defined as
a functions of the dimensionless quantities:Ngv,NLv,Nd,NL,
L1,L2,LsandLmwhere:- Ngv,NLv,NdandNLare the same as Hagedorn & Brown method.
-Ls= 50 + 36NLv and Lm= 75 + 84NLv0.75
- L1andL2are functions ofNdas shown in Figure 3-11.
Bubble Flow Limits: 0 NgvL1 +L2NLv
Slug Flow Limits: L1 +L2NLv Ngv Ls
Transition (Churn) Flow Limits: Ls < Ngv Lm
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
2-Pressure gradient due to elevation change: The procedure
for calculating the pressure gradient due to elevation
change in each flow regimes is:
-Calculate the dimensionless slip velocity (S) based on the
appropriate correlation
-Calculate vsbased on the definition of S:
-CalculateHLbased on the definition of vs:
-Calculate the pressure gradient due to elevation change:
s
sLssmmsL
L
sL
L
sg
sv
vvvvvvH
H
v
H
vv
2
4)(
1
5.02
4 /)( LLs gSv
ggLLss
celevationHHwhereg
g
Z
P
d
d
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
Correlations for calculating S in each flow regimes:
Bubble Flow:
F1,F2,F3andF4can be obtained from Figure 3-12.
Slug Flow:
F5,F6andF7 can be obtained from Figure 3-14.
Mist Flow: Duns and Ros assumed that with the high gas flowrates in the mist flow region the slip velocity was zero (s=n).
dLv
gv
Lv N
FFFwhere
N
NFNFFS 4
3
'
3
2
'
321 1
6'
62
7
'
6
982.0
5 029.0)1(
)1( FNFwhereNF
FNFS dLv
gv
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
3-Pressure gradient due to friction:
Bubble Flow:
f1is obtained from Moody diagram ( ), f2is a correction
for the gas-liquid ratio, and is given in Figure 3-13, andf3is an
additional correction factor for both liquid viscosity and gas-liquid
ratio, and can be calculated as:
Slug Flow: The same as bubble flow regime.
321 /2d
d ffffwheredg
vvfZP tp
c
msLLtp
friction
sL
sg
v
vff
501 13
L
sLL dvN
Re
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
Annular-Mist Flow: In this region, the friction term is based onthe gas phase only. Thus:
As the wave height on the pipe walls increase, the actual area
through which the gas can flow is decreased, since the diameter
open to gas is d.
After calculating the gas Reynolds number, , the two-
phase friction factor can be obtained from Moody diagram or rough
pipe equation:
2
22
,
2d
d
d
dvvddwhere
dg
vf
Z
Psgsg
c
sggtp
friction
g
sgg dvN
Re
05.0067.0
)/27.0(log4
14
73.1
2
10
d
for
dd
ftp
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
Duns and Ros noted that the wall roughness for mist flow is affected
by the wall liquid film. Its value is greater than the pipe roughness
and less than 0.5, and can be calculated as follows (or Figure 3-15):
Where
Duns and Ros suggested that the prediction of friction loss could be
refined by using dinstead of d. In this case the determination of
roughness is iterative.
dv
NN
dNNfor
dvdNNfor
sgg
WeL
We
sgg
LWe
2
302.0
2
)(3713.0:005.0
0749.0:005.0
LL
L
L
sgg
we Nv
numberWeberN22
,)(
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
4-Pressure gradient due to acceleration:
Bubble Flow: The acceleration term is negligible.
Slug Flow: The acceleration term is negligible.
Mist Flow:
Pg
vvEWhere
E
Z
P
Z
P
Z
P
or
Z
P
Pg
vv
Z
P
c
nsgm
k
k
fele
total
totalc
nsgm
acc
1
d
d
d
d
d
d
d
d
d
d
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)
Transition Flow: In the transition zone between slug and mistflow, Duns and Ros suggested linear interpolation between the flow
regime boundaries,LsandLm, to obtain the pressure gradient, as
follows:
Where
Increased accuracy was claimed if the gas density used in the mist
flow pressure gradient calculation was modified to :
MistSlugTransition Z
PB
Z
PA
Z
P
d
d
d
d
d
d
ALLLNB
LLNLA
sm
sgv
sm
gvm
1,
m
gvg
g
L
N '
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
Orkiszewski, after testing several correlations, selected the
Griffith and Wallis method for bubble flow and the Duns
and Ros method for annular-mist flow. For slug flow, he
proposed a new correlation.Bubble Flow
1-Limits: vsg / vm
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
3-Pressure gradient due to friction:
Whereftpis obtained from Moody diagram with liquid
Reynolds number:
4-Pressure gradient due to acceleration: is negligible in bubble
flow regimes.
Slug Flow
1-Limits: vsg / vm >LBandNgv< Ls
WhereLsandNgvare the same as Duns and Ros method.
dg
vf
Z
P
c
LLtp
friction 2d
d 2
L
LL dvN
Re
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
2-Two-phase density:
The following procedure must be used for calculating vb:
1- Estimate a value for vb. A good guess is vb = 0.5 (g d)0.5
2- Based on the value of vb, calculate the
3- Calculate the new value of vbfrom the equations shown in the
next page, based onNRebandNReLwhere
4- Compare the values of vbobtained in steps one and three. If they
are not sufficiently close, use the values calculated in step three as
the next guess and go to step two.
Lbm
sggbsLL
svv
vvv
)(
L
bL dv
Nb
Re
L
mL dvN
L
Re
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
Use the following equations for calculation of vb:
30001074.8546.0 ReRe6 bL NfordgNvb
80001074.835.0 ReRe6 bL NfordgNvb
5.0
5.0
2 59.135.0d
vwhereL
Lb
800030001074.8251.0 ReRe6
bL NfordgN
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
The value of can be calculated from the following equations
depending upon the continuous liquid phase and mixture velocity.
Continuous
Liquid Phase
Value
of vmEquation of
Water < 10
Water >10
Oil 10
)log(428.0)log(232.0681.0)log(013.0
38.1 dv
d m
L
)log(888.0)log(162.0709.0)log(045.0
799.0 dv
d m
L
)log(113.0)log(167.0284.0)1log(0127.0415.1
dvd
mL
)log(63.0397.0)1log(01.0
)log(
)log(569.0161.0)1log(0274.0
571.1
371.1
d
d
vX
Xdd
Lm
L
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
Data from literature indicate that a phase inversion from oil
continuous to water continuous occurs at a water cut of
approximately 75% in emulsion flow.
The value of is constrained by the following limits:
These constraints are supposed to eliminate pressure
discontinuities between equations for since the equation pairs
do not necessarily meet at vm=10 ft/sec.
L
s
bm
b
m
mm
vv
v
vForb
vvFora
1:10)
065.0:10)
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Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)
3-Pressure gradient due to friction:
Whereftpis obtained from Moody diagram with mixture
Reynolds number:
4-Pressure gradient due to acceleration: is negligible in slug
flow regime.
Transition (Churn) Flow Limits: Ls < Ngv Lm
The same as Duns and Ros method.
bm
bsL
c
mLtp
friction vv
vv
dg
vf
Z
P
2d
d 2
L
mL dvN
Re
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Two-Phase Flow CorrelationsBeggs and Brill
Beggs and Brill method can be used for vertical, horizontal and
inclined two-phase flow pipelines.
1-Flow Regimes: The flow regime used in this method is acorrelating parameter and gives no information about the
actual flow regime unless the pipe is horizontal.
The flow regime map is shown in Figure 3-16. The flow
regimes boundaries are defined as a functions of the
following variables:
738.6
4
4516.1
3
4684.24
2
302.0
1
2
5.0,10.0
10252.9,316,
LL
LLm
Fr
LL
LLgd
vN
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Two-Phase Flow CorrelationsBeggs and Brill
Segregated Limits:
Transition Limits:
Intermittent Limits:
Distributed Limits:
2
1
and01.0or
and01.0
LN
LN
FrL
FrL
32and01.0 LNL FrL
43
13
and4.0or
and4.001.0
LNL
LNL
FrL
FrL
4
1
and4.0or
and4.0
LN
LN
FrL
FrL
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Two-Phase Flow CorrelationsBeggs and Brill
2-Liquid Holdup: In all flow regimes, except transition, liquidholdup can be calculated from the following equation:
WhereHL(0)is the liquid holdup which would exist at the sameconditions in a horizontal pipe. The values of parameters, a, band
care shown for each flow regimes in this Table:
For transition flow regimes, calculateHLas follows:
LLc
Fr
b
LLLL H
N
aHHH
)0()0()0()( :constraintwith,
Flow Pattern a b c
Segregated 0.98 0.4846 0.0868
Intermittent 0.845 0.5351 0.0173
Distributed 1.065 0.5824 0.0609
ABLL
NL
AHBHAH Fr
LLL
1,, 23
3
ent)(intermittd)(segregaten)(transitio
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Two-Phase Flow CorrelationsBeggs and Brill
The holdup correcting factor (), for the effect of pipe inclination
is given by:
Where is the actual angle of the pipe from horizontal. For
vertical upward flow, = 90o
and = 1 + 0.3 C. Cis:
The values of parameters, d, e, f andgare shown for each flow
regimes in this Table:
)8.1(sin333.0)8.1sin(1 3 C
.0n thatrestrictiowith,ln)1( CNNdC gFrfLveLL
Flow Pattern d' e f g
Segregated uphill 0.011 -3.768 3.539 -1.614
Intermittent uphill 2.96 0.305 -0.4473 0.0978
Distributed uphill No correction C= 0 , = 1
All patterns downhill 4.70 -0.3692 0.1244 -0.5056
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Two-Phase Flow CorrelationsBeggs and Brill
3-Pressure gradient due to friction factor:
fnis determined from the smooth pipe curve of the Moody
diagram, using the following Reynolds number:
The parameter Scan be calculated as follows:
For and for others:
S
ntp
c
mntp
f
eff
dg
vf
L
P
,
2d
d 2
42 )(ln01853.0)(ln8725.0ln182.30523.0
ln
yyy
yS
n
mn dvN
Re
)2.12.2ln(2.1/1 2 )( ySHy LL
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Two-Phase Flow CorrelationsBeggs and Brill
4-Pressure gradient due to acceleration: Although the
acceleration term is very small except for high velocity flow,
it should be included for increased accuracy.
sin,
1
d
d
d
d
d
d
d
d
d
d
s
celec
ssgm
k
k
fele
total
totalc
sgms
acc
g
g
dL
dP
Pg
vvEWhere
E
L
P
L
P
L
P
orL
P
Pg
vv
L
P
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Figure 3-10. Vertical two-phase flow regimes map (Duns & Ros).
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F4
F4
F3
F2
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F6
F5
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Figure 3-16 Beggs and Brill Horizontal flow regimes map