Two Phase II

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    Ref.: Brill & Beggs, Two Phase Flow in Pipes, 6thEdition, 1991.

    Chapter 3.

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    1-Flow regimes boundaries: The flow regimes map is shown

    in Figure 3-10. The flow regimes boundaries are defined as

    a functions of the dimensionless quantities:Ngv,NLv,Nd,NL,

    L1,L2,LsandLmwhere:- Ngv,NLv,NdandNLare the same as Hagedorn & Brown method.

    -Ls= 50 + 36NLv and Lm= 75 + 84NLv0.75

    - L1andL2are functions ofNdas shown in Figure 3-11.

    Bubble Flow Limits: 0 NgvL1 +L2NLv

    Slug Flow Limits: L1 +L2NLv Ngv Ls

    Transition (Churn) Flow Limits: Ls < Ngv Lm

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    2-Pressure gradient due to elevation change: The procedure

    for calculating the pressure gradient due to elevation

    change in each flow regimes is:

    -Calculate the dimensionless slip velocity (S) based on the

    appropriate correlation

    -Calculate vsbased on the definition of S:

    -CalculateHLbased on the definition of vs:

    -Calculate the pressure gradient due to elevation change:

    s

    sLssmmsL

    L

    sL

    L

    sg

    sv

    vvvvvvH

    H

    v

    H

    vv

    2

    4)(

    1

    5.02

    4 /)( LLs gSv

    ggLLss

    celevationHHwhereg

    g

    Z

    P

    d

    d

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    Correlations for calculating S in each flow regimes:

    Bubble Flow:

    F1,F2,F3andF4can be obtained from Figure 3-12.

    Slug Flow:

    F5,F6andF7 can be obtained from Figure 3-14.

    Mist Flow: Duns and Ros assumed that with the high gas flowrates in the mist flow region the slip velocity was zero (s=n).

    dLv

    gv

    Lv N

    FFFwhere

    N

    NFNFFS 4

    3

    '

    3

    2

    '

    321 1

    6'

    62

    7

    '

    6

    982.0

    5 029.0)1(

    )1( FNFwhereNF

    FNFS dLv

    gv

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    3-Pressure gradient due to friction:

    Bubble Flow:

    f1is obtained from Moody diagram ( ), f2is a correction

    for the gas-liquid ratio, and is given in Figure 3-13, andf3is an

    additional correction factor for both liquid viscosity and gas-liquid

    ratio, and can be calculated as:

    Slug Flow: The same as bubble flow regime.

    321 /2d

    d ffffwheredg

    vvfZP tp

    c

    msLLtp

    friction

    sL

    sg

    v

    vff

    501 13

    L

    sLL dvN

    Re

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    Annular-Mist Flow: In this region, the friction term is based onthe gas phase only. Thus:

    As the wave height on the pipe walls increase, the actual area

    through which the gas can flow is decreased, since the diameter

    open to gas is d.

    After calculating the gas Reynolds number, , the two-

    phase friction factor can be obtained from Moody diagram or rough

    pipe equation:

    2

    22

    ,

    2d

    d

    d

    dvvddwhere

    dg

    vf

    Z

    Psgsg

    c

    sggtp

    friction

    g

    sgg dvN

    Re

    05.0067.0

    )/27.0(log4

    14

    73.1

    2

    10

    d

    for

    dd

    ftp

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    Duns and Ros noted that the wall roughness for mist flow is affected

    by the wall liquid film. Its value is greater than the pipe roughness

    and less than 0.5, and can be calculated as follows (or Figure 3-15):

    Where

    Duns and Ros suggested that the prediction of friction loss could be

    refined by using dinstead of d. In this case the determination of

    roughness is iterative.

    dv

    NN

    dNNfor

    dvdNNfor

    sgg

    WeL

    We

    sgg

    LWe

    2

    302.0

    2

    )(3713.0:005.0

    0749.0:005.0

    LL

    L

    L

    sgg

    we Nv

    numberWeberN22

    ,)(

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    4-Pressure gradient due to acceleration:

    Bubble Flow: The acceleration term is negligible.

    Slug Flow: The acceleration term is negligible.

    Mist Flow:

    Pg

    vvEWhere

    E

    Z

    P

    Z

    P

    Z

    P

    or

    Z

    P

    Pg

    vv

    Z

    P

    c

    nsgm

    k

    k

    fele

    total

    totalc

    nsgm

    acc

    1

    d

    d

    d

    d

    d

    d

    d

    d

    d

    d

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Duns & Ros)

    Transition Flow: In the transition zone between slug and mistflow, Duns and Ros suggested linear interpolation between the flow

    regime boundaries,LsandLm, to obtain the pressure gradient, as

    follows:

    Where

    Increased accuracy was claimed if the gas density used in the mist

    flow pressure gradient calculation was modified to :

    MistSlugTransition Z

    PB

    Z

    PA

    Z

    P

    d

    d

    d

    d

    d

    d

    ALLLNB

    LLNLA

    sm

    sgv

    sm

    gvm

    1,

    m

    gvg

    g

    L

    N '

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    Orkiszewski, after testing several correlations, selected the

    Griffith and Wallis method for bubble flow and the Duns

    and Ros method for annular-mist flow. For slug flow, he

    proposed a new correlation.Bubble Flow

    1-Limits: vsg / vm

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    3-Pressure gradient due to friction:

    Whereftpis obtained from Moody diagram with liquid

    Reynolds number:

    4-Pressure gradient due to acceleration: is negligible in bubble

    flow regimes.

    Slug Flow

    1-Limits: vsg / vm >LBandNgv< Ls

    WhereLsandNgvare the same as Duns and Ros method.

    dg

    vf

    Z

    P

    c

    LLtp

    friction 2d

    d 2

    L

    LL dvN

    Re

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    2-Two-phase density:

    The following procedure must be used for calculating vb:

    1- Estimate a value for vb. A good guess is vb = 0.5 (g d)0.5

    2- Based on the value of vb, calculate the

    3- Calculate the new value of vbfrom the equations shown in the

    next page, based onNRebandNReLwhere

    4- Compare the values of vbobtained in steps one and three. If they

    are not sufficiently close, use the values calculated in step three as

    the next guess and go to step two.

    Lbm

    sggbsLL

    svv

    vvv

    )(

    L

    bL dv

    Nb

    Re

    L

    mL dvN

    L

    Re

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    Use the following equations for calculation of vb:

    30001074.8546.0 ReRe6 bL NfordgNvb

    80001074.835.0 ReRe6 bL NfordgNvb

    5.0

    5.0

    2 59.135.0d

    vwhereL

    Lb

    800030001074.8251.0 ReRe6

    bL NfordgN

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    The value of can be calculated from the following equations

    depending upon the continuous liquid phase and mixture velocity.

    Continuous

    Liquid Phase

    Value

    of vmEquation of

    Water < 10

    Water >10

    Oil 10

    )log(428.0)log(232.0681.0)log(013.0

    38.1 dv

    d m

    L

    )log(888.0)log(162.0709.0)log(045.0

    799.0 dv

    d m

    L

    )log(113.0)log(167.0284.0)1log(0127.0415.1

    dvd

    mL

    )log(63.0397.0)1log(01.0

    )log(

    )log(569.0161.0)1log(0274.0

    571.1

    371.1

    d

    d

    vX

    Xdd

    Lm

    L

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    Data from literature indicate that a phase inversion from oil

    continuous to water continuous occurs at a water cut of

    approximately 75% in emulsion flow.

    The value of is constrained by the following limits:

    These constraints are supposed to eliminate pressure

    discontinuities between equations for since the equation pairs

    do not necessarily meet at vm=10 ft/sec.

    L

    s

    bm

    b

    m

    mm

    vv

    v

    vForb

    vvFora

    1:10)

    065.0:10)

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    Two-Phase Flow CorrelationsVertical Upward Flow Pipeline (Orkiszewski)

    3-Pressure gradient due to friction:

    Whereftpis obtained from Moody diagram with mixture

    Reynolds number:

    4-Pressure gradient due to acceleration: is negligible in slug

    flow regime.

    Transition (Churn) Flow Limits: Ls < Ngv Lm

    The same as Duns and Ros method.

    bm

    bsL

    c

    mLtp

    friction vv

    vv

    dg

    vf

    Z

    P

    2d

    d 2

    L

    mL dvN

    Re

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    Two-Phase Flow CorrelationsBeggs and Brill

    Beggs and Brill method can be used for vertical, horizontal and

    inclined two-phase flow pipelines.

    1-Flow Regimes: The flow regime used in this method is acorrelating parameter and gives no information about the

    actual flow regime unless the pipe is horizontal.

    The flow regime map is shown in Figure 3-16. The flow

    regimes boundaries are defined as a functions of the

    following variables:

    738.6

    4

    4516.1

    3

    4684.24

    2

    302.0

    1

    2

    5.0,10.0

    10252.9,316,

    LL

    LLm

    Fr

    LL

    LLgd

    vN

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    Two-Phase Flow CorrelationsBeggs and Brill

    Segregated Limits:

    Transition Limits:

    Intermittent Limits:

    Distributed Limits:

    2

    1

    and01.0or

    and01.0

    LN

    LN

    FrL

    FrL

    32and01.0 LNL FrL

    43

    13

    and4.0or

    and4.001.0

    LNL

    LNL

    FrL

    FrL

    4

    1

    and4.0or

    and4.0

    LN

    LN

    FrL

    FrL

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    Two-Phase Flow CorrelationsBeggs and Brill

    2-Liquid Holdup: In all flow regimes, except transition, liquidholdup can be calculated from the following equation:

    WhereHL(0)is the liquid holdup which would exist at the sameconditions in a horizontal pipe. The values of parameters, a, band

    care shown for each flow regimes in this Table:

    For transition flow regimes, calculateHLas follows:

    LLc

    Fr

    b

    LLLL H

    N

    aHHH

    )0()0()0()( :constraintwith,

    Flow Pattern a b c

    Segregated 0.98 0.4846 0.0868

    Intermittent 0.845 0.5351 0.0173

    Distributed 1.065 0.5824 0.0609

    ABLL

    NL

    AHBHAH Fr

    LLL

    1,, 23

    3

    ent)(intermittd)(segregaten)(transitio

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    Two-Phase Flow CorrelationsBeggs and Brill

    The holdup correcting factor (), for the effect of pipe inclination

    is given by:

    Where is the actual angle of the pipe from horizontal. For

    vertical upward flow, = 90o

    and = 1 + 0.3 C. Cis:

    The values of parameters, d, e, f andgare shown for each flow

    regimes in this Table:

    )8.1(sin333.0)8.1sin(1 3 C

    .0n thatrestrictiowith,ln)1( CNNdC gFrfLveLL

    Flow Pattern d' e f g

    Segregated uphill 0.011 -3.768 3.539 -1.614

    Intermittent uphill 2.96 0.305 -0.4473 0.0978

    Distributed uphill No correction C= 0 , = 1

    All patterns downhill 4.70 -0.3692 0.1244 -0.5056

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    Two-Phase Flow CorrelationsBeggs and Brill

    3-Pressure gradient due to friction factor:

    fnis determined from the smooth pipe curve of the Moody

    diagram, using the following Reynolds number:

    The parameter Scan be calculated as follows:

    For and for others:

    S

    ntp

    c

    mntp

    f

    eff

    dg

    vf

    L

    P

    ,

    2d

    d 2

    42 )(ln01853.0)(ln8725.0ln182.30523.0

    ln

    yyy

    yS

    n

    mn dvN

    Re

    )2.12.2ln(2.1/1 2 )( ySHy LL

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    Two-Phase Flow CorrelationsBeggs and Brill

    4-Pressure gradient due to acceleration: Although the

    acceleration term is very small except for high velocity flow,

    it should be included for increased accuracy.

    sin,

    1

    d

    d

    d

    d

    d

    d

    d

    d

    d

    d

    s

    celec

    ssgm

    k

    k

    fele

    total

    totalc

    sgms

    acc

    g

    g

    dL

    dP

    Pg

    vvEWhere

    E

    L

    P

    L

    P

    L

    P

    orL

    P

    Pg

    vv

    L

    P

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    Figure 3-10. Vertical two-phase flow regimes map (Duns & Ros).

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    F4

    F4

    F3

    F2

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    F6

    F5

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    Figure 3-16 Beggs and Brill Horizontal flow regimes map