Turnkey solutions for railwayscomponent manufacturing

2 | R A I L W A Y S

DANOBATGROUP is an organization with broad and extensive experience in the manufacturing of machine tools in important sectors including the automotive, aeronautic, railways and energy industries. It also has significant experience in the design and implementation of automatic lines for manufacturing large parts, such as engine blocks, landing gears and bogies (rear bridges and frames).

Having carried out numerous projects with leading companies in the market and introduced them in a large number of countries, Danobat Railways Systems possesses real, unique know-how that enables it to offer turnkey lines for automated manufacturing of rolling stock parts for the railway industry.

E X P E R I E N C E I N M O T I O N

K n o w l e d g e a n d e x p e r i e n c e

3 | R A I L W A Y S

Danobat Railway Systems (DRS), belongs to DANOBATGROUP, which provides comprehensive solutions for the manufacturing of rolling stock parts for the railway industry. Danobatgroup has been an indisputable leader in the machine tool industry since the middle of the last century, benefiting customers with its significant knowledge of the different machining technologies used in the various manufacturing and inspection stages.

DRS also belongs to the Industrial Area of MONDRAGON, one of Spain’s largest industrial holdings.

The Group has the advantage of having its own research center, IDEKO, with more than 100 engineers doing research into new technologies as well as different companies in the most significant markets: OVERBECK, BIMATEC-SORALUCE (Germany), NEWAL (United Kingdom), etc.

More t h a n 50 y ea rs expe ri e n ce i n t h e ma ch i n e t oo l i n d u st ry

D A N O B A T R A I L W A Y S Y S T E M S

4 | R A I L W A Y S

Danobat Railway Systems bases its own activities on its experience on the project management. Its professional team studies the customer’s re-quirements and needs of the customer, designs a personalized solution then takes care of the installation, commissioning and the success of the project.

Projects are carried out in a totally efficient and profitable way for the customer.

The organization has PMP (Project Management Professional) engineers qualified in integral pro-ject supervision, from design to finance.

A P P L I E D E N G I N E E R I N G

I nt e g ra t e d p roj e ct m a n a g e m e nt

5 | R A I L W A Y S

The excellent combination of capacity and extensive experience in the various sectors enables DRS to achieve perfect results in all its projects.

It offers customers comprehensive solutions starting with designing the solution, through supply, integration and set up, ending with commissioning and maintenance.

T U R N K E Y S O L U T I O N S

FINANCING

ENGINEERING

DESIGN

CONSTRUCTION

INSTALLATION AND FINE TUNING

TRAINING

AFTER SALES SERVICE

MAINTENANCE

OPERATIONS

PROJECT MANAGEMENTWHEELS

AXELS

WHEELSET

BOGIE

MANUFACTURING

COMMISSIONING

SET UP

ROLLINGSTOCK

I nt eg ra l p roj e ct s

WHEELSTURNINGBORINGNDT

WHEELSETBORINGPRESSING NDT

Danobat Railway Systems offers a comprehensive solution to all parts manufacturing processes for railways, including wheels, axels and bogies. Integral or partial solutions adapted to the customer’s real needs.

It also provides consultancy services to customers with specific requirements, based on its expert knowledge and wide sector experience.

6 | R A I L W A Y S

E X P E R T, C U S T O M I S E D S O L U T I O N S

BOGIESMACHINING

AXLESSAWINGENDS MACHININGTURNINGGRINDING NDT

7 | R A I L W A Y S

DRS provides its customers with a comprehensive service that covers everything from designing to commissioning and maintenance

8 | R A I L W A Y S

We a d a p t t o o u r c u st o m e rs ’ n e e d s

S E R V I C E S

This service covers:

• PROCESS AND IMPLANTATION DESIGN.

• SCHEDULING PROJECT MILESTONES.

• SELECTING EQUIPMENT AND SUPPLIERS.

• TOOLING DESIGN.

• SELECTION OF TOOLS. OPTIMIZATION.

• PARTS PROGRAMMING AND VERIFICATION.

• TECHNICAL DOCUMENTATION.

9 | R A I L W A Y S

I m p ro v e p rod u ct i v i t y

• SET UP.

• PRODUCTION GUARANTEE,

NUMBER OF PARTS AND QUALITY.

• OPTIMIZATION AND TRAINING.

• PREVENTIVE MAINTENANCE.

• PRODUCTION ASSISTANCE.

Thanks to Danobat Railway Systems’ knowledge and extensive experience in the railway sector, it has achieved an excellent position for itself in the market. Large manufacturers placed their trust in DRS work.

Among others:

1 0 | R A I L W A Y S

R E F E R E N C E S

Tru st

Danobat Railway Systems works all over the world to ensure its customers get the best results and benefiting from its know-how, whatever the country or market. It enjoys numerous competitive advantages, such as proximity to the customer, language, time schedule to achieve the required service.

1 1 | R A I L W A Y S

TURNOVERDANOBATGROUP had a turnover of 231.79 million euros in 2008, from which 76% goes to foreign markets.

BALANCE SHEETDANOBATGROUP’s balance sheet at 31.12.08 was as follows:

ASSETS (in thousands of euros)Net fixed assets

Stocks

Realizable

Disposable

TOTAL

90.166

57.631

116.424

18.474

282.695

LIABILITIES (in thousands of euros)Capital

Long-term liabilities

Short-term liabilities

TOTAL

117.068

20.810

144.817

282.695

160

150

140

130

120

110

100

90

02003 2004 2005

FACTURACIÓN(Millones de ¤)

128

137140

130

120

110

100

90

80

70

60

02003 2004 2005

VENTASINTERNACIONALES(Millones de ¤)

105

108

104

1.200

1.100

1.000

900

800

700

600

500

400

02003 2004 2005

PERSONAL

1.007 1.0391.006

10

9

8

7

6

5

4

3

2

1

02003 2004 2005

CASH-FLOW(Millones de ¤)

4,5

5,1 4,7

290

280

270

260

250

240

230

220

02006 2007 2008

TURNOVER(Milions of ¤)

225

248

280

1400

1300

1200

1100

1000

900

800

700

600

02006 2007 2008

WORKFORCE

1157

12391273

(total)

PERSONNEL(Total)

TURNOVER(Millions of €)

C U R R E N T S T A T I S T I C S

I nt e rn a t i o n a l p re s e n c e

1 2 | R A I L W A Y S

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