TURNING INFORMATION INTO SOLUTIONS FOR ......TURNING INFORMATION INTO SOLUTIONS FOR CONTINUOUS...
Transcript of TURNING INFORMATION INTO SOLUTIONS FOR ......TURNING INFORMATION INTO SOLUTIONS FOR CONTINUOUS...
TURNING INFORMATION INTO SOLUTIONS FOR CONTINUOUS OPERATIONAL IMPROVEMENT
Kent A. Lackey, P.E. Vice President 5 September 2017
Overview of Asset360
Implementation of Asset360 with the City of Lawrence and Winston-Salem
Successes
Future Improvements and Challenges
Conclusions and Moving Forward
AGENDA
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Global Spend$XXB
U.S. Spend$XXB
• Asset360 is a smart analytics platform that captures, integrates, and analyzes data to optimize plant performance.
• Allows disparate/separate datasets from different systems to be viewed on a single platform.
• Process engineers remotely monitor data and suggest operational changes to lower energy and chemical costs and improve plant performance.
Black & Veatch3
Overview
Global Spend$XXB
U.S. Spend$XXB
• OptimizeSave energy and chemicals
• Detect and DiagnoseAlerts
Issues Management
• Aggregate and CalculateMerge data
Calculate Key Performance Indicators (KPIs) related to cost, energy and chemicals
Black & Veatch4
Smart Integrated Infrastructure
ASSET360TM
Platform
OperationalIntelligence
AdaptivePlanning
360°view
• Strategic PlanningMaintenance and Reliability
Compliance
• Tactical PlanningDevelop and track current year
plans and budget
Risk and Resilience Planning
• Asset PlanningPredictive tool
Configure alerts to look for deviations in performance
Global Spend$XXB
U.S. Spend$XXB
• Integration of data from any source. SCADA, PLC, LIMS…
• Display and Trend any data in the system regardless of source
• Raw and Calculated data available for custom trends and charts over any user defined time range
• Utilize static and real time data sets for disparate data analysis and analysis
Black & Veatch5
Leverage & Expand Current Systems: Beyond SCADA / PLC…
Global Spend$XXB
U.S. Spend$XXB
• KPI’s aggregated / integrated across any system.
• Direct / Calculated KPI’s in user definable trends / history• Cost, Process, Maintenance
• Default KPI’s Include:• Total Cost: Energy, Chemicals, etc.
• Individual or Aggregated KPI’s
• User Defined KPI’s:• Can display/use (for calc’s) any data
captured by an SCADA or asset data collection system. Unlimited
• User created custom trends with any data
Black & Veatch6
KPI Capture, Integration & Display
Global Spend$XXB
U.S. Spend$XXB
• Immediate visual status of assets geographically
• Leverages asset data integrated into the system
• Asset data available without going to another view / tool in ASSET360™
• Enables potentially faster onboarding for operators / new employees to the operation
Black & Veatch7
Geographically Access Asset Status / Information
Global Spend$XXB
U.S. Spend$XXB
• Reports made with graphs, tables, and gauges from performance analyst
• Can be used to quickly determine performance of plant
Black & Veatch8
BI Reporting Tool
Global Spend$XXB
U.S. Spend$XXB
• Create custom trends from all available data (raw and calculated).
• Compare relative events using “pinning” feature.
Black & Veatch9
Data Explorer
Global Spend$XXB
U.S. Spend$XXB
• Prioritizes issues
• Calculates impact
• Allows transparent discussion among engineers and plant staff
Black & Veatch10
Issues Management
Implementing Asset360TM with the City of Lawrence
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Global Spend$XXB
U.S. Spend$XXB
Black & Veatch12
Linking SCADA and LIMS Data to Asset360TM
LIMS
NOAA River Data
Lawrence PI System
KAW WTPSCADA
Clinton WTPSCADA
Reservoir Data
B&V PI System / Data Center
CMMS
Weather Data
Distribution System Data
Army Corps Data
Kansas River WWTPSCADA
PI Cloud Connect
BV solution – Scalable Data Integration
Global Spend$XXB
U.S. Spend$XXB
• The PI system is used to perform calculations with SCADA and LIMS data to display operational performance indicators like:Sludge Retention Time (SRT)Food to Microorganism Ratio (F:M) Removal percentages of wastewater constituents
Black & Veatch13
Programming Calculations into PI
Global Spend$XXB
U.S. Spend$XXB
• Kansas River WWTP PlotsChemical use, energy use, and costingTreatment effectiveness
• Performance plots for activated sludge treatmentBOD, ammonia, airflowDissolved OxygenSRT, F:M ratio
Black & Veatch14
Creating Plots in Asset360TM
Global Spend$XXB
U.S. Spend$XXB
• Process engineer performs weekly checks of plant performance using the Performance Analystand BI Reporting tools.
• Can dive deeper using Data Explorer application
• Communication is performed through the Issues Management application
• Graphs are linked to the issue’s discussion board, and then weekly check is sent out to the client and other engineers at Black & Veatch
Black & Veatch15
Weekly Checks
Implementing Asset360TM with Winston-Salem
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Global Spend$XXB
U.S. Spend$XXB
Black & Veatch17
Linking SCADA and LIMS Data to Asset360TM
B&V Data Interface Server
B&V PI System / Data Center
BV solution – Scalable Data Integration
Global Spend$XXB
U.S. Spend$XXB
• 2 WWTPS
• Muddy Creek, 21 mgd capacity
• Archie Elledge, 30 mgd capacity
• Consolidated Biosolids Treatment
• Digested Sludge from MC to AW
• Dewatering/Thermal Drying at AE
• Combined Heat and Power at MC
• Future: Plant Influent Interconnection
Black & Veatch18
Holistic Approach to Wastewater Treatment
Archie ElledgeWWTP
Muddy Creek WWTP
Muddy Creek Basin
South Fork Basin
ElledgeBasin
South Fork PSNew MC
Transfer PS
Global Spend$XXB
U.S. Spend$XXB
Black & Veatch19
Holistic Approach to Wastewater Treatment
Muddy Creek
WWTP
Archie ElledgeWWTP
Transfer Force Main
ISIS
IS Online Influent Sampler
• Significant Future Changes to Treatment
• Day Storage at Both Plants
• Online Influent Sampling (BOD/COD/TKN/VFA/TSS)
• Flow and Load Based Influent Management
• Gas to Grid Combined Heat and Power
• Operational Decision Making will Significantly Change
Global Spend$XXB
U.S. Spend$XXB
• The system will consolidate data from both plant SCADA systems and LIMS and support operational decision making from a “total” wastewater treatment perspective• System-wide total cost management• Process unit, plant and system-wide energy management• Effective use of day storage for flow and load management• Centralized biosolids management optimization• Ongoing aeration optimization• Combined Heat and Power management optimization
Black & Veatch20
How Does Performance Management Fit In
Global Spend$XXB
U.S. Spend$XXB
• Winston-Salem Digester Flow
Individual Digester Flow
User created plot
Single or Compound data trend creation
• Performance plots for anaerobic digestion system
Flow
Temperature
Levels
Black & Veatch21
Creating Plots in Asset360TM
Global Spend$XXB
U.S. Spend$XXB
• The system is able to use current calculations from existing spreadsheets and data from SCADA and LIMS display operational performance indicators like:Sludge Retention Time (SRT)Food to Microorganism Ratio (F:M) Removal percentages of wastewater constituents
Black & Veatch22
Utilizing Existing Calculations for Aeration Optimization
Global Spend$XXB
U.S. Spend$XXB
Black & Veatch23
Operational Intelligence at the Process Unit, Plant and System Level
Black & Veatch24
Process Performance Optimization – Achieving the Lowest Total Cost of Treatment – Providing the Full Picture
Global Spend$XXB
U.S. Spend$XXB
• Process engineer performs weekly checks of plant performance using the Performance Analystand BI Reporting tools.
• Can dive deeper using Data Explorer application
• Communication is performed through the Issues Management application
• Graphs are linked to the issue’s discussion board, and then weekly check is sent out to the client and other engineers at Black & Veatch
Black & Veatch25
Weekly Checks
Conclusions and Moving Forward
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Global Spend$XXB
U.S. Spend$XXB
• Asset360TM is a powerful platform for data consolidation and operational intelligence
• Ongoing process of improving data quality issues and adding features beneficial to water clients
• Has helped to identify and solve process issues at the City of Lawrence / Winston-Salem
• Use with existing systems (e.g. OSISoft/Pi, Schneider Wonderware / SCADA) or without.
Black & Veatch27
Conclusions