Turbine Protection & Interlock

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(NTPC) / (TSTPP) 4X500 MW UNITS , Stage- II OPERATION DEPARTMENT PROTECTION & INTERLOCKS CHECKING PROTOCOL TS - II /OPN/R/P&I/TG/01 AREA : Turbine Rev 0.0 (01/01/2006) Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03- 01-2006 So No Description Logi c Set. Pt. Field Switches Method of Checking Channel acting CRT Trip Status BHEL CRT LVS alarm SOE Point in THL CRT 1. LUB OIL PR.V.LOW Behind the Filter 2 / 3 <1.2Kg/ Cm2 MAV 42 CP 016 MAV 42 CP 017 MAV 42 CP 018 By draining the pr. switches in combination Ch- 1 Ch- 2 2. AXIAL SHIFT VERY HIGH 2 / 3 ± 1.0 mm MAD 11 CY 011 MAD 12 CY 011 MAD 13 CY 011 (0-50%-100%) Simulation DONE FROM THE Panel. 16% &84% Ch- 1 Ch- 2 3. HP outer casing Exhaust Steam temp HI . 2 / 3 500 0 C (0-600 0 C) MAA 50 CT 021 MAA 50 CT 022 MAA 50 CT 023 Simulation DONE FROM THE Panel. (84% ) Ch- 1 Ch- 2 4. Ch- 1 P&I Checked By Approved By Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O) (Operation Dept.) P&I Checked By Approved By Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I) ( C&I Dept.) Page 1 of 7

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Transcript of Turbine Protection & Interlock

Page 1: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

1.LUB OIL PR.V.LOW Behind the Filter

2 / 3<1.2Kg/

Cm2

MAV 42 CP 016MAV 42 CP 017MAV 42 CP 018

By draining the pr.

switches in combination

Ch- 1

Ch- 2

2.AXIAL SHIFT VERY HIGH

2 / 3± 1.0 mm

MAD 11 CY 011MAD 12 CY 011MAD 13 CY 011(0-50%-100%)

Simulation DONE FROM THE Panel. 16% &84%

Ch- 1

Ch- 2

3.HP outer casing Exhaust Steam temp HI .

2 / 3500 0C

(0-600 0C)

MAA 50 CT 021MAA 50 CT 022MAA 50 CT 023

Simulation DONE FROM THE Panel.

(84% )

Ch- 1

Ch- 2

4.COND. PR. VACUUM TRIP(VSP)

2 / 3As per the

curve

- MAC 11 CP 001 + MAG 10 CP 002- MAC 11 CP 002+ MAG 10 CP 003- MAC 11 CP 003+ MAG 10 CP 004

Speed signal & LPT inlet pr. Simulation in

Panel

Ch- 1

Ch- 2

5. 2 / 3 Ch- 1

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 1 of 7

Page 2: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

COND. PR. VACUUM TRIP (FSP)

> - 0.70 KSC &

turbine speed > 6.67% of 3600 RPM

MAG 10 CP 002 MAG 10 CP 003 MAG 10 CP 004

Speed simulation in Panel. & Vac

sim 30 %

Ch- 2

6.

HP CASING TOP-BOT Diff temp Very high

2 / 3

> 100 0

C&

actual load >

100 mw(16.67%

of 600MW )

MAA 50 CT 051 A/B (Top) MAA 50 CT 052 A/B (Bot)MAA 50 CT 053 A/B (Top)MAA 50 CT 054 A/B (Bot)MAA 50 CT 055 A/B (Top)MAA 50 CT 056 A/B (Bot)

By simulation from Panel

both Load & Temp points

Ch- 1

Ch- 2

7.

IP CASING TOP-BOTTOM Diff temp Very high (FRONT)

2 / 3

> 45 0 C&

actual load > 45

mw(7.5% of 600MW )

MAB 50 CT 041 A/B (Top)MAB 50 CT 042 A/B (Bot)MAB 50 CT 043 A/B (Top)MAB 50 CT 044 A/B (Bot)

Simulation in Panel

Ch- 1

Ch- 2

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 2 of 7

Page 3: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

8.

IP CASING TOP-BOTTOM Diff temp Very high (REAR)

2 / 3

> 45 0 C&

actual load > 45

mw(7.5% of 600MW )

MAB 50 CT 061 A/B (Top)MAB 50 CT 062 A/B (Bot)MAB 50 CT 063 A/B (Top)MAB 50 CT 064 A/B (Bot)

Simulation in Panel

Ch- 1

Ch- 2

Ch- 2

9.FIRE PROT'N CHECK 1 & 2

2 / 3

1050 MM MOT level

(0-1600mm)From Top

MAV10CL021MAV10CL022MAV10CL023

FP PB AT LOCAL

By Simulating the level &

also by pressing the push button.

Ch- 1

Ch- 2

GENERATOR MECHANICAL PROTECTIONS ( Sl no 10-19)

10. LIQUID MAIN LEADS TOP

2 / 3Level >

MAXMKA 24 CL 001 MKA 24 CL 011 MKA 24 CL 021

By simulating the level

switches from local.

Ch- 1

Ch- 2

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 3 of 7

Page 4: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

11.

SO TEMP AFT CLR AIR SIDE V. HIGH

2 / 3 > 55 0 CMKW 71 CT 001 MKW 71 CT 004 MKW 71 CT 005

By Simulating the temp. switches.

Ch- 1

Ch- 2

12.HOT AIR MAIN EXCITER V. HIGH

2 / 3 > 80 0 CMKC 09 CT 001 MKC 09 CT 004 MKC 09 CT 005

By Simulating the temp. Switches.

Ch- 1

13.COLD GAS AFT CLR A/B V. HIGH

2 / 3 > 60 0 CMKA 75 CT 001

MKA 75 CT 002AMKA 75 CT 003A

By Simulating the temp. RTDs AT LOCAL

Ch- 1

Ch- 2

14.COLD GAS AFT CLR C/D V. HIGH

2 / 3 > 60 0 CMKA 78 CT 001

MKA 78 CT 002 AMKA 78 CT 003 A

By Simulating the temp.

RTDs.

Ch- 1

Ch- 2

15. 2 / 3 < 70 % MKF 82 CF 001 A Ch- 1

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 4 of 7

Page 5: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

STATOR WNDG. FLOW V. LOW

<48 M3/hr

MKF 82 CF 001 BMKF 82 CF 001 C

by reducing the the actual

flowCh- 2

16.PRIM WATER TEMP. AFT CLR V. HIGH

2 / 3 > 55 0 CMKF 80 CT 001 MKF 80 CT 005 MKF 80 CT 006

By Simulating the temp.

Switches AT LOCAL

Ch- 1 Ch- 2

17.FLOW MAIN BUSH 'R' V. LOW 2 / 3

< 73.88 %

<1.33 M3/hr

MKF 83 CF 001 A MKF 83 CF 001 B MKF 83 CF 001 C

By draining the flow switches in combination &

also by reducing the flow.

Ch- 1

Ch- 2

18.FLOW MAIN BUSH 'S' V. LOW

2 / 3

< 73.88 %

<1.33 M3/hr

MKF 83 CF 011 A MKF 83 CF 011 B MKF 83 CF 011 C

By draining the flow switches in combination &

also by reducing the flow.

Ch- 1

Ch- 2

19.FLOW MAIN BUSH 'T' V. LOW 2 / 3

< 73.88 %

<1.33 M3/hr

MKF 83 CF 021 A MKF 83 CF 021 B MKF 83 CF 021 C

By draining the flow switches in combination &

also by reducing the flow.

Ch- 1

Ch- 2

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 5 of 7

Page 6: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

20.GEN PROTECTION

2 / 3

Relay 186/286 GROUP

Operated

MKY 01 EZ 000 A X 401MKY 01 EZ 000 B X 401MKY 01 EZ 000 C X 401

By simulating the concant in

GRP.

Ch- 1

Ch- 2

21. MFT 1/3

MFT took place

From FSSS

Checked by actually tripping

the boiler.

Ch- 1

Ch- 2

22.ELECTRICAL OVERSPEED

2 / 33270 RPM

(109%)Speed transmitters Speed signal

simulation

Ch- 1

Ch- 2

23.

EMERGENCY TRIP FROM THE PB PROVIDED IN TG DESK (both)

2 / 3

Both PB pressed

simultaneously

PB from TG desk

By pressing both push buttons

simultaneously

Ch- 1

Ch- 2 24. 2 / 3 PB in Vertical Panel Ch- 1

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 6 of 7

Page 7: Turbine Protection & Interlock

(NTPC) / (TSTPP)4X500 MW UNITS , Stage- II OPERATION DEPARTMENT

PROTECTION & INTERLOCKS CHECKING PROTOCOLTS - II /OPN/R/P&I/TG/01

AREA : Turbine Rev 0.0 (01/01/2006)

Unit - 3 EQUIPMENT NAME : MAIN TURBINE Date Of Checking : 03-01-2006

SoNo

DescriptionLogi

cSet. Pt. Field Switches Method of

CheckingChannel acting

CRT Trip

Status

BHEL CRT

LVS alarm

SOE Point in THL CRT

EMERGENCY TRIP from Vertical Panel in CCR

Trip from Vertical Panel

Console

By pressing the push button in vertical panel. Ch- 2

25.MANUAL TRIP from Local protection Rack

1 / 1 Pressed Local Trip PB

By operating the trip lever in

main trip device.

Mech Trip

26.Emergency Trip from VPC

1/1Pressed

from CRTCRT VPC By pressing

from CRT

Both Channe

l

N:B :- After checking all the simulations are normalized by C&I .

The interlocks are checked by observibg opeartion of TTR Ch- 1 Ch- 2 . Only once the actual operation of SV is checked in each channel .

P&I Checked By Approved By

Signature: Name: R.N.Das D.Sarkar Desig: Sr. Supdt (O) DGM (O)

(Operation Dept.)

P&I Checked By Approved By

Signature: Name: A. Bhowmic A.N.Sar Desig: Supdt (C&I) DGM(C&I)

( C&I Dept.)

Page 7 of 7