Tuesday, 21 July 2015, Hall 2D, 15:00 - Henry & Lauren

Industrial Symbiosis Programmes in South Africa

National Cleaner Production Centre Conferenceon Industrial Efficiency

21 – 22 July 2015, Durban, South Africa

Presenters: Henry Nuwarinda, National Cleaner Production Centre

Lauren Basson, The GreenCape Sector Development Agency

In biology: ‘An interaction between two different organisms living in close physical association to the advantage of both’ Concise Oxford Dictionary, 8th Edition

What is Industrial Symbiosis?

The Industrial Symbiosis Programmes are free services in Gauteng, KZN and the Western Cape that connect companies so that they can identify and realise the business opportunities enabled by using unused or residual resources (materials, energy, water, assets, logistics, expertise)

Connecting Industry – Creating Opportunity

Industrial Symbiosis Programmes (ISPs)in a nutshell…

How Does Industrial Symbiosis Contribute to Resource Efficiency & Vision Zero Waste

Slag Pile

Quartz and Stone Flooring

Granite, brick and masonry

Conarc, Corex Slag and Conarc dust

Road construction aggregate

Foundry

Without Industrial Symbiosis:

A WOOD PALLET EXAMPLE

Company 1Old wooden

pallets

Company 2Broken

wooden pallets

Company 3Wood offcuts

Landfill

Wood Example

Company 1Old wooden pallets

Company 2Broken wooden

pallets

Company 3Wood offcuts

Landfill

Wood Processor

Using industrial symbiosis:

Wood Example (cont.)

Retailers

Organic waste, FOGs and dirty recyclables

Landfill

Vermi-composting

Biodiesel production

Post consumer recycling

Retial Example

Biogasproduction

What Industrial Symbiosis Achieves?

ProfitSalesJobs

New businessUtilisation of assetsInward investmentKnowledge transfer

Innovation

IS Increases

CO2 emissionsLandfill costs

Use of virgin resourcesIndustrial water usage

Hazardous wastePollutionTransport

RisksCosts

IS Reduces

Benefits of IS

Industrial Symbiosis and the

Waste Economy

Recycling and Waste Economy

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Raw Material Extraction

Use

Distribution

Manufacturing

Processing

Collection

Landfill

Pre-Processing

Open Loop

Recycling and Waste Economy

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Use

Distribution

Manufacturing

Processing

Collection

Landfill

Pre-Processing

Open + Closed LoopRecycling+ Reuse

Waste Economy Enhanced by Industrial Symbiosis


Use

Distribution

Manufacturing

Processing

Collection

Landfill

Pre-Processing

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Waste Economy and Industrial Symbiosis


Use

Distribution

Manufacturing

Processing

Collection

Landfill

Pre-Processing

Pre-Processing

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Gross Value Add (GVA) of Manufacturing

Gross Value Add (GVA) of Manufacturing

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WISP

KISP

GISP

GVA of Manufacturing (2013): Gauteng KZN Western CapeZAR Millions (Total: 350 345): 139 033 75 268 33 886 1 : 0.54 : 0.39

Current Programmes: Foundation for a National Programme

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Voluntary Collaboration Regional Funding

WISP

NCPC-SAGISP

KISP

Regional Managers

GreenCape

the dti

DEDAT

GDARD

GDED

EDTEA

The Western Cape IndustrialSymbiosis Programme (WISP)

Funded by

Delivered through

In collaboration with

The Western CapeIndustrial Symbiosis Programme

The Western Cape Industrial Symbiosis Programme

Business Benefits Achieved

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>250Companies in the

Network

>1000Under-utilised

Resources Identified

Key Performance Indicator

To Date (June 2015)

5 Year Projection (Assuming No More Synergies Completed)

Waste Diversion 463 tonnes 1,403 tonnes

Additional Revenue R3.93 million R7.26 million

Cost Savings R4.37 million R11.30 million

Private Investment R100 000 R100 000

Fossil GHG Savings 2,445 tonnes CO2e 7,022 tonnes CO2e

Job Creation 11 temporary10 new permanent

11 temporary10 new permanent


Membership Overview

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Environment and Waste Management15%

Food, Beverages and Tobacco

12%

Chemicals, Plastics and Glass11%

Construction and Building Technologies10%

Mineral and Metal Processing

10%

Textiles and Materials8%

Forestry and Wood Products7%

Energy and Renewables5%

Electronics and Consumer Products5%

Other17%

Membership by Industry Sector


Membership Overview

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*Where an SME is defined as having fewer than 200 employees and/or an annual Turnover of less than 4 million USD

Large29%

SME71%

Membership by Company Size

Environment and Waste Management15%

Food, Beverages and Tobacco

12%

Chemicals, Plastics and Glass11%

Construction and Building Technologies10%

Mineral and Metal Processing

10%

Textiles and Materials8%

Forestry and Wood Products7%

Energy and Renewables5%

Electronics and Consumer Products5%

Other17%

Membership by Industry Sector


Programme Strategy

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Year 1 and 2 Year 3

• Important to show that IS delivers in the South African context

• Build the evidence base for the establishment of other ISPs in South Africa

• Deliverables focused on reach rather than impact – businesses assisted

• Work with the willing and enthisiastic• Focus on quick wins

Majority of synergies completed involved wood and dry recyclable resources

• Becoming increasingly important to show that IS delivers specifically against economic development indicators:

• Investment• Additional revenue• Cost savings• Job creation – direct, indirect

and induced

New strategy Drive value-add and scale

synergies (e.g. C&D waste) IS as an enabler or regional

development (Atlantis Industria)

NCPC Delivered Programmes:

Gauteng and KZN

The Gauteng Industrial Symbiosis Programme is…

Funded by:

Delivered through:

In collaboration with:

The KZN Industrial Symbiosis Programme is…

Funded by

Delivered through

GISP: Breakdown of Resources

Capac

ity

Clinica

l

Coatings

Energy

E Was

te

Expert

ise

Food and ag

ricultu

reGlas

s

Inorgan

icsLan

d

Logistics

Metals

Minerals,

ceram

ics

Organ

ic ch

emica

ls

Packa

ging and plas

ticPap

er

Textile

s, lea

ther, fu

rWate

rWood

0

50

100

150

200

250

Frequency of Resources - Gauteng

Have (545) Want (605)

KISP: Breakdown of Resources

Capac

ity

Clinica

l

Coatings

Energy

E Was

te

Expert

ise

Food and ag

ricultu

reGlas

s

Inorgan

icsLan

d

Logistics

Metals

Minerals,

ceramics

Organ

ic ch

emica

ls

Packa

ging and plas

ticPap

er

Textile

s, lea

ther,

fur

Water

Wood0

5

10

15

20

25Frequency of resources - KZN

Have (107) Want (58)

Key Performance Indicator Pilot Year (Nov 14 –Mar’15)

Waste Diversion 298,000 tonnes

Private Investment R94.8 Million

Cost Savings R37.9 million

Energy saved 1440 MWh

Fossil GHG Savings 2,456 tonnes CO2e

Job Creation 3 temporary

What has GISP achieved?GISP: Synergies in the Pipeline

For more information

WISP: Sarah O’Carroll [email protected]

GISP: Henry Nuwarinda [email protected]

KISP: Pearl Thusi [email protected]

Thank You

Tuesday, 21 July 2015, Hall 2D, 15:00 - Henry & Lauren

Environment

Transcript of Tuesday, 21 July 2015, Hall 2D, 15:00 - Henry & Lauren