TU T - Series Tension Unlimited - Forest Centre · 2017. 12. 20. · 3 1 800864 Bandstyrning kompl....
30
Users Manual Part.Nr 802380 T - Series ENG TU Tension Unlimited Securing cargo. We invented the concept. TENSION UNLIMITED ENG web Edition 2016-02-04
Transcript of TU T - Series Tension Unlimited - Forest Centre · 2017. 12. 20. · 3 1 800864 Bandstyrning kompl....
UsersManual
Part.Nr 802380
T - Series
ENG
TU Tension Unlimited
Securing cargo. We invented the concept.
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When ordering spare parts , TUor any other contact with ExTe , specify tensioner model/ Tension Unlimited or 802380 to minimize the risk of incorrect dispatch.The tensioner TU / Tension Unlimited termed in the text here after only as TU.
Contents
Mounting Options and Accessories
Table Of Contents Page
Safety Precautions ................................................................... 3
Function ................................................................................ 4
Installation Instructions ........................................................... 5,6
Accessories, Brackets overview ................................................ 7
Accessories, Brackets A-series .................................................. 8,9
Accessories, Brackets D-series .................................................. 10,11
Accessories, Brackets S-series .................................................. 12,13
Accessories, Brackets Frame Mount .......................................... 14
Accessories, Brackets For Welding ............................................ 15
Accessories, Brackets Channel Mount ........................................ 16
Accessories, Strap Guides ......................................................... 17
Accessories, Spools / Straps ..................................................... 18
Accessories, Releaser / Kits ...................................................... 19
Accessories, Pneumatic Release ................................................ 20
Accessories, Pneumatic Kits ...................................................... 21
Spare Parts, Exploded view 1 ................................................... 22
Spare Parts, Exploded view 2 ................................................... 23
Conact Information / Declaration of Conformity (SW) ................. 24
Read and understand the instructions beforeusing the tensioner. Incorrect installation
and improper use can result inmalfunction, damage or serious injury!
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The tensioner is intended for load securingonly.
!
!
!
Safety Precautions
Be careful when using the tensioner so that youdo not have hands, fingers or any other part ofthe body between strap/chain and the load ortruck/trailer frame when turning the air valve onand the tensioner starts working !
When throwing or lifting strap or chain,take care to ensure the anchor point endreaches the other side, and does not fall backtowards youIf this maneuver is performed by someone otherthan yourself , stay outside the danger area ofsling range.
!
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!Never leave tools left on the tensioner !Risk of injury when releasing or turning on theair valve and tensioner start working !
Always wear when using TU tensioner.GLOVES , HELMET and EYE PROTECTION
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Function
! Air pressure MUST be turned off at the tap BEFORE releasing the mechanism !
Several TU can be connected to a common main valve.(Kit 802301)
Disengaged Operation
Off On
DisengagedOperation Operation
Working pressure 4.5 bar = approx 400 kg of pulling powerWorking pressure 8.0 bar = approx 700 kg of pulling power
Follow the vehicle manufacturer's instructions forconnecting the air supply!
TU is a lashing tensioner, only intended for securing loads on trucks or other vehicles.Working pressure max 8.0 bar for guaranteed function.The tensioner is driven by compressed air .
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Installation Instructions
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TU must be fitted with ExTe originalmounting brackets for secureanchoring .
TU must be mounted horizontally(max 13° tilting backwards, see803140, 803132.) So thatcondensed water will be drained outof the tensioner by drainage holes inthe bottom.
Exceptions to the above may bepermitted in some specialapplications, for example Australianmarket. (See fig.)
WARNING, the mechanism mayFREEZE in colder areas wherecondensed water must be drainedout through the air cylinder, due towater that may collect in themembrane during standby!
!
-0°C
0°
-13°
Check and clear drainage holes occasionallyso that any water can drain.
Never lubricate the TU- tensioner!It has self-lubricating bushings.If the shaft is lubricated with grease, spray or any oil, it will bind graphite and dust making the shaft difficult to turn or even seize completely!
AVOID sprayingdirectly on thetensioner withhigh pressurewasher!
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Installation Instructions
1
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3
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Mounting the spool.
1, Insert spool axle in to TU.2, Mount the M8 bolts.3, Mount and tighten the nuts.
NOTE! Do not over-tighten Over-tightened thru-bolts can affect proper bearing function, and make axle difficult to turn
Mounting webbing strap, standard mount.
1, Insert strap between axle and stop screw.2, Insert stop into the end loop. (801980 / 801981)
3, Pull back the webbing strap to lock.
Pay attention to which direction the spoolrotates!
Mounting webbing strap, “slip-through”.
1, Insert strap between axle and stop screwand pull to stretch the strap.
2, Crank to lock.3, Secure loose end.
NOTE! The spool fills up twice as fast
3, Make sure there is enough strap pulled out whenusing short strap with hook to chain, in case of cargosettles during transport.
4, Always secure loose ends!
34
2
1
!1-2,Always stretch the webbing strap orchain by hand before turning on thetensioner to avoid loose webbing oroverfill on the spool.
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The release handle should always bemounted on the opposite side of the spool!If not, lose webbing could accidently release thehandle/tension when operating!! 6/24
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AccessoriesBrackets overview
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Page 16
Page 8,9
Page 10,11
Page 12,13
Page 14
15Page
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AccessoriesBrackets, ExTe A-series log bolster
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Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
11 1 800870 Fäste komplett A-serien Bracket assy A-series
65/100
16390,5
77127/152/202
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AccessoriesBrackets, ExTe A-series log bolster
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12 13
Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
12 1 800852 Fäste sidomont. Vänster A-serien Bracket side mount Left assy A-series
13 1 800851 Fäste sidomont. Höger A-serien Bracket side mount Right assy A-series
65/100106
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AccessoriesBrackets, ExTe D-series log bolster
Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
21 1 803135 Fäste komplett D-serien Bracket assy D-series
21
65/100
163
93
88137/162/212
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AccessoriesBrackets, ExTe D-series log bolster
Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
22 1 803854 Fäste sidomont. Vänster D-serien Bracket side mount Left assy D-series
23 1 800853 Fäste sidomont. Höger D-serien Bracket side mount Right assy D-series
22 23
65/100
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AccessoriesBrackets, ExTe S-series log bolster
Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
31 1 803131 Fäste rakt komplett S-serien Bracket horizontal assy S-series
32 1 803132 Fäste vinklat komplett S-serien Bracket angled assy S-series
31 32
65/100
102
126/151/201
175
20765/100
98,5
126/151/201
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Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
33 1 800856 Fäste sidomont. Vänster S-serien Bracket side mount Left assy S-series
34 1 800855 Fäste sidomont. Höger S-serien Bracket side mount Right assy S-series
33 34
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AccessoriesBrackets, ExTe S-series log bolster
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AccessoriesChassis/Frame mount
41
77/99/149
170/228/285
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-7/19/44
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Pos. 41. Now replaced by new style frame mount - see TU adaptor below/attached
Main adaptor bracket can be used in two different configurations for trailer frame attachment;
1) Adapt TU tensioner to fit existing Luftman tensioner mounting positions2) Combined with optional LH+RH elbow plates for direct fitment to frame
Measurement specifications included at rear section of manual
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Accessories
Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
51 1 803137 Fäste insvetsning flak TU Bracket for welding floormount TU
168
123123
53
65
165135
65/100
110,5
189/214/139
183
139
51
For welding
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Tillbehör / Accessories
Pos Qty Art.nr Benämning Description
61 1 803141 Glidfäste vertikalt TU UH Bracket vertical TU for channel mount
62 1 803142 Glidfäste horisontellt TU UH Bracket horizontal TU for channel mount
AccessoriesUnder-floor slide channel mount
61 62
238
289/314/364
345/370/420
65/100
165
3965
437
289/314/364
345/370/420
65/100
110
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Reservdelar / Spare parts
Pos Qty Art.nr Benämning Description
1 1 800867 Bandstyrning kompl. fäste TU Strap guide assy bracket TU
2 1 800868 Bandstyrning kompl. sidofäste TU Strap guide assy bracket side mount TU
3 1 800864 Bandstyrning kompl. ramfäste TU Strap guide assy bracket frame mount 17/24
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Reversible
For Std. Bracket
For Side Bracket
For FrameBracket
3
AccessoriesStrap Guides
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AccessoriesSpools / Straps
Tillbehör / Accessories LashingCapacity(LC)Pos Qty Art.nr Benämning Description
1 1 801970 Stor trumma kompl. Band 50 mm Large spool assy. Webbing strap 50 mm
2 1 801971 Liten trumma kompl. Band 50 mm Small spool assy. Webbing strap 50 mm
3 1 801972 Stor trumma kompl. Band 75 mm Large spool assy. Webbing strap 75 mm
4 1 801973 Liten trumma kompl. Band 75 mm Small spool assy. Webbing strap 75 mm
5 1 801974 Trumma kortl. kätting kompl. std Drum Short linked chain assy. Std
6 1 801976 Liten trumma bred kompl. Band 50 mm Small wide spool assy Webbing str. 50 mm
7 1 800250 Bandbygel (50mm) Webbing strap loop (50mm)
8 1 801980 Låssprint (50mm) Locking pin (50mm)
9 1 801981 Låssprint (75mm) Locking pin (75mm)
10 1 800252 Krok separat Hook
11 1 802127 Vevhandtag spännare TU Crank handle TU
12 1 800231 Band 10m 75mm Webbing strap 10m 75mm 5 Ton
13 1 800229 Band 8,5m 75mm Dubbl J-krok Webbing strap 8,5m 75mm Double J Hook 5 Ton
14 1 800232 Band 2m 75mm Webbing strap 2m 75mm 5 Ton
15 1 780050 Band 10m 50mm 5 Ton Webbing strap 10m 50mm 5Ton 2.5 Ton
16 1 800245 Band 2m 50mm Webbing strap 2m 50mm 2.5 Ton
17 1 800248 Kätting 6mm 8m Chain 6mm 8m
18 1 800689 Kortlänkad kätting 1.5m Short linked chain 1.5m
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D
Dimensioner i mm
Pos Art.nr A B C D
1 801970 345 302 55 200
2 801971 345 302 55 130
3 801972 370 327 80 200
4 801973 370 327 80 130
5 801974 345 302 55 130
6 801976 420 376 130 130
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AccessoriesRemote releaser / Kits
Tillbehör / Acessories
Pos Qty Art.nr Benämning Description
1 1 802295 Utlösare A-serien sats Release A-series kit
2 1 803070 Utlösare D-serien sats Release D-series kit
3 1 803136 Utlösare S-serien sats Release S-series kit
4 1 802075 Utlösare rammonterad sats Release frame mount kit
5 1 800437 Dubbelt utlösarfäste A-serien Dual release attachment A-series
6 1 803047 Dubbelt utlösarfäste D-serien Dual release attachment D-series
7 1 802181 Utlösarhandtag A-serien Release handle A-series
8 1 803027 Utlösarhandtag D-serien Release handle D-series
9 1 802187 Luftstyrning utlösare bankemonterad Pneumatic release bolster mount kit
10 1 802188 Luftstyrning utlösare rammonterad Pneumatic release frame mount kit
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AccessoriesPneumatic relase
Luftsatser / Air kits
Pos Qty Art.nr Benämning Description
1 1 802365 Luftstyrd frikopplare sats TU Pneumatic release assy TU
1
39586
95
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AccessoriesPneumatic Kits
Luftsatser / Air kits
Pos Qty Art.nr Benämning Description
1 1 802301 Huvudkran sats Main valve kit
2 1 802308 Kransats TU Valve kit TU
3 1 802379 Tryckbegränsningsventil TU 4,5 sats Pressure release valve TU 4,5 kit
4 1 802304 Slangsats bil 8mm x 10m Hose truck 8mm x 10m
5 1 802305 Slangsats släp 8mm x 15m Hose trailer 8mm x 15m
6 1 802306 Slangsats bankemonterad under Hose kit bolster mount below
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5
6
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Spare PartsExploded View 1
Pos Qty Art.nr Benämning Description
1 1 802371 Spärrkassett (Sid 23) Ratchet mechanism (Pg )23
2 2 802372 Bussning exenteraxel (Sid 23) Bushing eccentric shaft (Pg )23
3 1 802373 Röraxel (Sid 23) Tube shaft (Pg )23
4 2 802374 Tätning sidoplåt Sealing side plate
5 2 802375 Sidoplåt Side plate
6 1 802376 Cylinder komplett Brake actuator complete
7 1 818200 Ventil komplett Valve complete
8 1 802377 Frikopplingshandtag Release handle
9 2 240071 Dragfjäder Tension spring
10 1 800270 Cylindrisk pinne (Sid 23) Cylindric rod (Pg )23
11 1 802059 Gummigenomföring Rubber grommet
12 1 802061 L Koppling svivel L Coupling swivel
13 1 802158 Koppling Coupling
14 1 802058 L Koppling svivel L Coupling swivel
15 2 802062 Slang Air hose
16 2 800156 Bricka Washer
17 2 800157 Mutter Nut
18 2 211240 Skruv Screw
19 2 211957 Bricka Washer
20 1 802356 Skruvsats TU Screw kit TU
21 1 802355 Lagersats TU (Sid )23 Bushing kit TU (Pg )23
4 5
6
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8
9
11 12
13
14
15
16
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20 20
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18
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See next page
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Spare PartsExploded View 2
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2020
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Pos Qty Art.nr Benämning Description
1 1 802371 Spärrkassett Ratchet mechanism
2 2 802372 Bussning exenteraxel Bushing eccentric shaft
3 1 802373 Röraxel Tube shaft
10 1 800270 Cylindrisk pinne Cylindric rod
20 1 802356 Skruvsats TU Screw kit TU
21 1 802355 Lagersats TU Bushing kit TU
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Pro
duktion: E
xTe u
tv.a
vd. m
ap-a
b.s
e L
jusdal
Manufacturer
Declaration of Conformity
The declaration of incorporation of partly completed machinery, TU-Tension Unlimitedpart.nr. 802380 is manufactured in accordance with:
� EN ISO 14121 Safety of machinery - Principles for risk assessment.� EN ISO 12100-1 Safety of machinery - Basic terminology, methodology.� EN ISO 12100-2 Safety of machinery - Technical principles.
And in compliance with the following standards and directives:
� 2006/42/E Annex 2 BG,� EN 12195-2� AS/NZS 4380: 2001
ExTe Fabriks ABGrundbergsvägen 6
SE-820 41 Färila, SwedenTel: +46(0)651 175 00 Fax: +46(0)651 175 03
E-mail: [email protected] www.exte.se
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800884 2016-04-27
Adapter / AdaptorSpännare TU / Tensioner TU
Art.nr 800884
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800884 2016-04-27
ExTe Fabriks AB, SE-820 41 Färila Sweden. Tel: +46 (0)651 175 00. Fax: +46 (0)651 175 03. E-mail: [email protected] www.exte.se
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DESCRIPTIONBESKRIVNINGPART NOQTYPOS.ADAPTOR LM-TU AU.ADAPTER LM-TU AU.80088111WASHER 13x24x2 FZBBRICKA 13x24x2 FZB 21190742NUT LOC-K M12 FZB MUTTER LOC-K M12 FZB 21185723SCREW M6S 12 X 170 FZBSKRUV M6S 12 X 170 FZB21110324SCREW MC6S 14x40 FZB 12.9SKRUV MC6S 14x40 FZB 12.921168245WASHER BRB 15X26X2 FZBBRICKA BRB 15X26X2 FZB21191186NUT LOC-K M14 FZBMUTTER LOC-K M14 FZB 21186747
DESCRIPTIONBESKRIVNINGPART NOQTYPOS.ELBOW PLATE RIGHTFÄSTVINKEL HÖGER80087911ELBOW PLATE LEFTFÄSTVINKEL VÄNSTER80088212
Accessory frame mount
Vikt / Weight 6,2kg
130Nm
3
80Nm
752 6 1
1
2
4
100
24225
171
192
240
123
355
2 1
120 100
100
120220
60
125
220
60
125
Adaptor / Frame mountTU Tensioner
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AdaptorAU 2016-05-03
ExTe Fabriks AB, SE-820 41 Färila Sweden. Tel: +46 (0)651 175 00. Fax: +46 (0)651 175 03. E-mail: [email protected] www.exte.se
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Adaptor
Adaptor with elbow plates for frame mount
108
181
329
95 19244 488 242
88
24
242 105 272
312
60 n15 (x4)
88
100
With Ø200 mm Drum
With Ø130 mm Drum (for short-linked chain)
100
38
342
130Ø
200Ø
175
80
71
96
153
Vehicle air tank
‘PR4’ stylePressure protection
valve
System masteron/o� valve
In-line adjustable air regulatorOperating pressure 8 bar
Air line tee connectionto additional auto-tensionerunits as required
On/o� valve forauto-tensioneroperation
Ratchetengage/disengage
lever
on underside of housing
SAMPLE AIR INSTALLATIONEXTE ‘TU’ MODEL AIR OPERATED AUTO-TENSIONER
Functional description
ExTe TU auto-tensioner is a lashing tensioner, designed for securing loads on trucks or other vehicles.The device is driven by compressed air, working from the existing vehicle air system. Maximum working pressure is 8.0 bar.The auto-tensioner system should have its own primary supply line, and never connected via other air systems or components.
air system should always be after a pressure protection valve.
When vehicle system pressure increases above 85 PSI, the pressure protection valve (1) begins to open, allowing air pressure to pass through to the auto-tensioner supply line.
Individual air valves are teed from the primary air line under the vehicle, to additional load binders as required.
Turning tensioner lever (3) engages and disengages the mechanical ratchet pawl inside the tensioner.In the disengaged position - the tensioner axle will be free to unwind lashings and place them over the load.In the engaged position - the tensioner axle will be mechanically locked to tightening/ratchet direction only.
After ratchet function is engaged, tensioner air valve (4) can be turned to the ‘on’ position to activate automatic tensioning.Air supply to the tensioner is left on whilst the vehicle is moving, providing automatic post-tensioning during transit.
before disengagingthe ratchet mechanism via tensioner release lever (3).
Note: When travelling empty lashings should be secured with ratchet function and air supply turned on, to reduce risk of lashing coming loose or entangling under the vehicle during transit.
Note: Lashing tension can be adjustedby installing an in-line adjustableair regulator with gauge either forthe whole system or each tensioner
1
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4
�
�
InstructionValve kit - TU tensioner
Examples of mountingPart No. 802308
Outside of thetensioner bracket
In the tensionersthird fasteninghole
The valve can be mounted intwo di�erent ways in the bracket
Locking nut on valve should befastened with medium thread
locker compound
