TTP Overview English

8/10/2019 TTP Overview English

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COMPANY OVERVIEW

thermaltransfer.com

INTERNATIONAL MANUFACTURING BRAND LEADER OF

HIGHLY ENGINEERED HEAT TRANSFER PRODUCTS AND SYSTEMS


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A RECOGNIZED INDUSTRY LEADER

Thermal Transfer Products catalogs a wide offering of

standard oil coolers and builds custom designed OEMEngine coolers and modules for the Industrial Fluid

Power and Mobile markets. We design and build heat

exchangers from Aluminum and Copper materials

both components and multi-tiered cooling modules.

We have extensive experience engineering to applications in

the Mobile, Industrial, Compressor and Process industries.


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Our broad application of lean manufacturing

techniques enhances our operational

excellence, providing responsive on-time

delivery of high quality products at short

catalog lead times.

Our Tech Center provides value-added

custom design performance validation

and expert material analysis

engineering support. Our engineers

are ready to solve the most challenging

system requirements with application

engineering for the most extreme

conditions. Thermal Transfer Products

applies the expertise and experience

gained from 40 years of manufacturing

high quality heat transfer products.


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High Volume & Low

Variety ApplicationsP-BARbrings you the best solut ion in heat

transfer for higher volume (qty.) applications

and when competitive costs are key. Custom-

engineered engine cooling with remarkable

heat rejection offers high performance

for mobile or industrial applications.

P-BAR is a flexible design and a

cost-effective LCC aluminum solution.

Plate & Bar

Rugged & RefinedT-BARbrings you the most refined cooling

technology on the market today. Engineered

with minimal components in an ideally simplified

configuration, T-BARhas unrivaled strength and

rigidity which ensures durable performance.

T-BARcores are 100% zinc coated.

T-BAR is a flexible design using an

extruded flow path, and is a high

performing and cost-effective

domestic aluminum solution.

Seam Welded Tube

Compact & High PerformingS-BARis a high strength automotive style

core design, built with durable multi row tube

to header plate design. S-BARbrings you the

most af fordable, high flow cooling technology

on the market today. Engineered for use in

applications with higher temperatures and

heat loads.

S-BAR is a lightweight, reliable

and cost-effective aluminum solution.

CUSTOM PLATE

& BAR DESIGN

(P-BAR)

TUBULAR MICRO

CHANNEL EXTRUSION

(T-BAR)

SEAM WELDED TUBE

(S-BAR

)

Extruded Tubular Bar

Customized Core Solutions


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Thermal Transfer Products serves theconstruction, agricultural equipment,

on/of f highway, turf, specialty

equipment, mining machinery and

forestry equipment markets worldwid

Our high quality oil coolers, radiators,

and charger coolers are built from brazed

aluminum or copper round tube and fin, an

are available in standard catalog product

and custom designed OE modules.

SERIES:DH MA MF AOVHM

M DF AOC

Mobile Cooling


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Industrial Cooling

Thermal Transfer Products

manufactures custom designed and

engineered heat transfer products fo

industrial and process applications.

Our copper, aluminum and steel heat

exchangers are used in various applicatio

including: hydraulic presses, injection

molding and extrusion machinery and

hydraulic power units, and elevators.

SERIES:

AOC EC K

AOL CA2000 SSA

A AOVH RM

C & SSC EK B

AO EKT OCA

BOL AOF


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Compressor

Thermal Transfer Products manufactu

air to air aftercoolers, water to air

aftercoolers, and air to oil lube oil

coolers for air compressor application

in both catalog and custom OE models. Ou

high quality products provide outstanding

cooling performance in rotary screw, pisto

and centrifugal air compressors, as well as

vacuum systems and blower lube oil coole

SERIES:

UPA AB AOL

AHP(H) AA ACOC(H)

BGA


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Thermal Transfer Products process

coolers cover a wide variety of indust

process applications, across many

industrieschemical processes, mining

pulp and paper, marine and power genera

applications. These coolers are used in th

daily plant operations to provide

a means of highly reliable, compact and

efficient cooling.

SERIES:

UPA AA AOL

AHP BP ACOC

AB BGA UC

Process Cooling


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Our fully equipped multiple-disciplinary Technical

Center is available for expert application engineering,

metallurgical and analytical support. Working with

our customers and OEMs, we provide heat exchanger

performance modeling, performance analysis and

mechanical testing.

Integrated heat transfer performance test platform.

Sophisticated laboratory analy tical services providing metallurgical, chemical

and polymer analysis using EDS x-ray, FT IR and DSC, as well as a wide array of

mechanical and material properties analysis.

Durability, life cycle and corrosion testing platforms to validate designs and

optimize materials and performance.

Providing the technology and expertise to support the development of new

products to meet the current and future needs of our customers.

ThermaSys Tech Center

OUR TECH CENTER

CAPABILITIES INCLUDE:

Performance Test Laboratory Air Conditioning and Refrigeration Sys

Engine Cooling Systems

Life Cycle Testing

CAB and Vacuum Lab Furnaces

Salt Spray Corrosion Chamber

Burst Chamber

Pressure Cycling

Materials Laboratory

Scanning electron microscopy

Light Microscopy

Leitz Polarized Light Metallographic

and Stereoscopic

Mechanical Testing

Sample Prep

Fourier Transform Infrared Spectroscop

Differential Scanning Calorimeter

X-Ray Fluorescence Analyzer

Climate Control System Calorimeter

Calorimeter (auto and HVAC capable)


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Hydraulic cleanliness is an important aspect to beconsidered when specifying hydraulic systems and

components. Thermal Transfer Products offers:

STRESS PLOT TANK MOVEMENT

Thermal Transfer Products offers extremely durable

powder coating for aluminum coolers.

AnalyzeAnalyzing it to determine if the

product can withstand the temperature

and pressure it would see

DesignBased on the outcome of the analysis,

TTP is able to redesign the product to

better handle the loads it would see

Standard flushing of all coolers

to ISO 15/13/10

Special packaging and port sealing

Documentation to flushed oil coolersunique serial number

Traceable to customer Purchase Order

Copy of the cleanliness reportattached to cooler shipment

Standard procedure documentattached to cooler shipment

110 GPM max flush flow

Flush fluid type-Triple Lube 200

Ability to flush every coolerthat TTP produces

Ability to clean to NAS 1638

and AS 4059E standards

High Impact ResistanceEliminates chipping, scratching and

cracking with a longer life than paint

Uniform control of finishEliminates sags and runs, mil thickness

of 1 to 3, and more durable than

wet paint

Color / Texture VarietyStandard Black or custom colors upon

request and other options possible

DurabilityResistant to: heat, corrosion,

impact, and abrasion; most

chemicals and solvents; fading,

peeling, and cracking

Environmentally FriendlyE.P.A. approved: Creates no

hazardous or toxic waste,

uses no solvents or thinners

FINITE ELEMENT ANALYSIS Thermal Transfer Products Finite Element Analysis Process

VariablesTTP is able to run the analysis

using different materials,

changing the shape of the tank,

and adding different structure

POWDER COATING Powder Coating Benefits

ISO CLEANLINESS LEVEL OIL COOLER FLUSHING

optional oil cooler flushing to level 15/13/10


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MISSION:

To be the best supplier of highly

engineered copper/brass and

aluminum heat exchanger

components and assemblies.

Low-Cost Country Sourcing

Thermal Transfer Products, with our Corporate/Divisional reach, manufactures various products in

both the United States and several low-cost countries. This allows TTP to provide the best product

value, and through its robust quality system, insulates its customers from the pains normallyassociated with off-shore sourcing.

Supplier alliances are exclusive to ThermaSys in North America

LCC Sourcing combined with U.S. engineering, logistics support,

and quality assurance can offer the best of both choices

TTPs Kaizan approach to continuous improvementis the key behind our lean manufacturing

philosophy. We hold or build to standards:

Global Locations

Significant experience and momentum

ThermaSys Sourcing team in Dalian, China

5215 21st Street

Racine, Wisconsin 53406-5096

TEL: (262) 554-8330

FAX:(262) 554-8536

[email protected]

thermaltransfer.com

NORTH AMERICA

Montgomery, Alabama

ThermaSys Heat Exchangers

ThermaSys Tubing Products

Dalian, China

ThermaSys

Dortmund, Germany

ThermaSys ARUP

United Kingdom

Covrad Heat Transfer Limited

Serck Heat Transfer

EUROPE ASIA

Franklin, Wisconsin

ThermaSys General ThermoDynamics

Racine, Wisconsin

ThermaSys Thermal Transfer Products


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Brazed aluminum

cooling modules

Copper round tube and fin

Air and shell/tube

heat exchangers

Expert applications support

Oil cooler, radiators,

charge air, aftercoolers

T-BAR, P-BAR, S-BAR

Mobile hydraulics

Industrial hydraulicsCompressed air

Process industries

Controlled atmospheric brazing

Radiators, condensers

and oil coolers

Complete module assemblies

Patented condenser manifolds

Custom designed and

engineered products

Condensers

Lawn and garden

ATV HVAC

Heavy duty bolted and soldered

radiators

Mechanically bonded radiators

Cu/Br and aluminum products

Combination modules

Charge air and oil coolers

Construction equipment Diesel powered electric

generators

Military

Rail locomotive Timber harvesting

PRODUCTS &

CAPABILITIES

MARKETS

SERVED

PRODUCTS &

CAPABILITIES

MARKETS

SERVEDOur Businesses

Seam welded aluminum

round tube and profiles

Charge air cooler tubes

Condenser manifolds

Heat-exchange applications

Automotive and non-automotive

HVAC

Industrial

European, African and

Pacific Rim markets

Brass and aluminum seam

welded tubing

Charge air cooler tubing

Automotive

Industrial

Heat transfer

North and South America

Precision multiport

extruded aluminum tubing

Condensers

R di t h i l

Automotive HVAC

and heat exchangers

Residential

C i l

Shell and tube oil coolers

Charge air coolers

Marine

Rail

Industrial heat transfer

Compressor coolers

Charge air coolers

Oil coolers Aluminum and Cu/Br radiators Heat sinks

Truck and bus Off-highway

Compressors Power generation

SERIES

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P-BARS

ERIES

F O R A L L F L U I D P O W E R I N D U S T R I E S

Mobile MA Industrial BOL Industrial AOL

StandardHydraulicOilCoolersforMobile&IndustrialApplications

AluminumPlate&BarCoreConstruction

www. th erma l t ra n sfer. c om T T PSa le s@ th erma sys.c om

METRIC

P-BARA global leader in manufacturing highlyengineered heat transfer technologies

T-BAR technology incorporates radiator, hydraulic oil and charge air coolers into

one package all custom-engineered to fit OE performance and design requirements

- r i e t e l e r e t i l l i re e i .

A global leader in manufacturing highlyengineered heat transfer technologies

S - BAR technology pr ov ides cos t efficient, h igher flow and lightweight r adiator s

cus tom - engineer ed to fit OE per for m ance and des ign r equir em ents

A global leader in manufacturing highlyengineered heat transfer technologies

P-BAR technology incorporates radiat or, hydraulic oil and charge air coolers into

one package all custom-engineered to fit OE performance and design requirements

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