TTJ-020805-E

www.t-techjapan.co.jpMeiji Yasuda Seimei Kanazawa Building 9th Floor,1-33 Takaoka-machi, Kanazawa, Ishikawa, 920-0864 JapanPhone: (076) 214-7112, Fax: 076-223-1715

TSE10F FILAMENT SIZING MACHINE

TSD10F/TSD20F SUPPLY STANDTW10F/TW20F WARPERTCR-H/TCR-HT CREEL

TB10F/TB20F BEAMER

Runs at high-speeds and produces top-quality sized yarns.

FILAMENT SIZING MACHINE

Versatility・Low-tension and stable tension control in a wide range.（※1）・Tension control in the hot-air chambers can be changed between stretch and tension (For synthetics).（※2）・High concentration size liquid availability: for high speed air jet loom weaving .（※3）

Quality for best fabric grade・Beam cooling device: for better quality sized beam（※4）・Automatic tuning controls the temperature for the hot air chambers for the best drying.・Optimized & precise hot airflow by an inverter-controlled blower system.

Productivity・Sizing and drying width: 1700, 2000 mm・Maximum operation speed: 300, 500, 600 m/min・A combination of steam and electric heat controls the temperature for the hot-air chambers. (Low steam pressure is available.)・Multiple yarn separation in the hot-air chambers (up to 6 sheets)

Easy operation and maintenance・Employment of “Sizing Navigation System”・Network availability - T-PMS (T-Tech Japan Preparation Management System).

Energy saving・Recycled discharged air in the hot-air chambers reduces the amount of steam required.（※5）・Optimized & precise hot air circulation: by inverter-controlled blower system・High insulation for hot air chambers

Precise tension control derived from T-Tech Japan’ s advanced electronics technology. Single-End-Sizing system provides dramatic effect for fine denier filament.Wide versatility for all kinds of filament, even with zero twist.Years of intensive research resulted in technology for quality sizing and the development of the TSE10F. The TSE10F responds to your various requests with a wider array of options.

（※）For details, refer to the specifications

TSE10F�

Runs at high-speeds and produces top-quality sized yarns.

FILAMENT SIZING MACHINE

Versatility・Low-tension and stable tension control in a wide range.（※1）・Tension control in the hot-air chambers can be changed between stretch and tension (For synthetics).（※2）・High concentration size liquid availability: for high speed air jet loom weaving .（※3）

Quality for best fabric grade・Beam cooling device: for better quality sized beam（※4）・Automatic tuning controls the temperature for the hot air chambers for the best drying.・Optimized & precise hot airflow by an inverter-controlled blower system.

Productivity・Sizing and drying width: 1700, 2000 mm・Maximum operation speed: 300, 500, 600 m/min・A combination of steam and electric heat controls the temperature for the hot-air chambers. (Low steam pressure is available.)・Multiple yarn separation in the hot-air chambers (up to 6 sheets)

Easy operation and maintenance・Employment of “Sizing Navigation System”・Network availability - T-PMS (T-Tech Japan Preparation Management System).

Energy saving・Recycled discharged air in the hot-air chambers reduces the amount of steam required.（※5）・Optimized & precise hot air circulation: by inverter-controlled blower system・High insulation for hot air chambers

Precise tension control derived from T-Tech Japan’ s advanced electronics technology. Single-End-Sizing system provides dramatic effect for fine denier filament.Wide versatility for all kinds of filament, even with zero twist.Years of intensive research resulted in technology for quality sizing and the development of the TSE10F. The TSE10F responds to your various requests with a wider array of options.

（※）For details, refer to the specifications

TSE10F �

Sizing Navigaiton System

T-MDS

Sizing NaviT-MDS ------------ A sizing machine operator can change the style quickly and easily.T-PMS ------------- Driving conditions of each machine are monitored in real time.

T-MDS T-MDS T-PMS

T-MDS (Computer control)All the preparatory machines (sizing machines, warpers, and beamers) employ the T-MDS computer control system with a full-color graphic display as standard. All the condition settings are available with a simple integrated touch-key operation. By registering a maximum of 300 styles in advance, operating conditions are integrated to avoid mis-operation.

T-PMS (T-Tech Japan Preparation Management System) (Optional)LAN communication (Ethernet) is possible on the T-MDS. Operation controls such as operation check, production record, and schedule setting can be made easily from the host computer located in the office.

T-PMS　（Host computer） T-MDS

T-MDS

LAN

Driving conditionsDriving conditions of all the preparatory machines are observed.It is also possible to adjust the conditions.

ScheduleStyles can be changed by the T-PMS with a simple operation of the T-MDS. An operator can adjust the production order while considering the job site conditions.

Integrated monitoring ofthe machine’s operating conditions.A manager in the office can monitor the operating conditions of all the machines in the plant in real time.

Self Navi Self-diagnosis function. A problem is quickly solved to re-start normal production.

MonitorOpera t ing cond i t ions , wa rn ings and any malfunctions are checked with an illustrated display.If a warning is given or a malfunction occurs, troubleshooting is displayed for a quick solution.

TroubleshootingThis page minutely explains countermeasures to solve any warning or malfunction.

Q ＆ AThis page shows the solutions for minor disorders while unfolding the cause using a Q & A format.

Style listThe style list data can be copied and pasted. Data control is easy.

Style EditIt’s easy to edit a style.

Style templateBy entering only two to four data like the yarn k ind and yarn quant i ty , the best operating conditions based on T-Tech Japan’s sizing know-how can be created.

Tune Navi The best operating conditions are entered easily.

SamplingGraphs the chosen data from all the items. Its colored display is helpful for quality control and feedback information of a product’s defects.

Event historyRecords changes o f the mach ine ’ s operating status, stop reasons, and data changes as events.

Beam report, lot reportAfter production, a report is made. This report al lows tracing the production records by beam or lot.

Trace Navi The past records are traced from various viewpoints. This helps find a solution to any problem that occurs in the next process.

�

Sizing Navigaiton System

T-MDS

Sizing NaviT-MDS ------------ A sizing machine operator can change the style quickly and easily.T-PMS ------------- Driving conditions of each machine are monitored in real time.

T-MDS T-MDS T-PMS

T-MDS (Computer control)All the preparatory machines (sizing machines, warpers, and beamers) employ the T-MDS computer control system with a full-color graphic display as standard. All the condition settings are available with a simple integrated touch-key operation. By registering a maximum of 300 styles in advance, operating conditions are integrated to avoid mis-operation.

T-PMS (T-Tech Japan Preparation Management System) (Optional)LAN communication (Ethernet) is possible on the T-MDS. Operation controls such as operation check, production record, and schedule setting can be made easily from the host computer located in the office.

T-PMS　（Host computer） T-MDS

T-MDS

LAN

Driving conditionsDriving conditions of all the preparatory machines are observed.It is also possible to adjust the conditions.

ScheduleStyles can be changed by the T-PMS with a simple operation of the T-MDS. An operator can adjust the production order while considering the job site conditions.

Integrated monitoring ofthe machine’s operating conditions.A manager in the office can monitor the operating conditions of all the machines in the plant in real time.

Self Navi Self-diagnosis function. A problem is quickly solved to re-start normal production.

MonitorOpera t ing cond i t ions , wa rn ings and any malfunctions are checked with an illustrated display.If a warning is given or a malfunction occurs, troubleshooting is displayed for a quick solution.

TroubleshootingThis page minutely explains countermeasures to solve any warning or malfunction.

Q ＆ AThis page shows the solutions for minor disorders while unfolding the cause using a Q & A format.

Style listThe style list data can be copied and pasted. Data control is easy.

Style EditIt’s easy to edit a style.

Style templateBy entering only two to four data like the yarn k ind and yarn quant i ty , the best operating conditions based on T-Tech Japan’s sizing know-how can be created.

Tune Navi The best operating conditions are entered easily.

SamplingGraphs the chosen data from all the items. Its colored display is helpful for quality control and feedback information of a product’s defects.

Event historyRecords changes o f the mach ine ’ s operating status, stop reasons, and data changes as events.

Beam report, lot reportAfter production, a report is made. This report al lows tracing the production records by beam or lot.

Trace Navi The past records are traced from various viewpoints. This helps find a solution to any problem that occurs in the next process.

�

Motor 1

Motor 2

Motor 3

Motor 4

Sizing

First hot air chamber

Take-up section

Drying cylinders

Cooling device

Second hot air chamber

Uniform Squeeze For Quality Sizing

On T-Tech Japan’s TSE10F filament sizing machine, the squeeze ro l l ach ieves even widthwise squeezing to constantly provide quality sized yarns. A high pressure squeeze system of 15kN is adopted. The pressure is automatically controlled steplessly taking into account yarn speeds. The ideal roll arrangement and a large cavity box of 180 liters prevent size from splashing and foaming.

Selective Sizing and Drying Width

According To The Production

The maximum passing sheet width is chosen between 1700 mm, and 2000 mm. The maximum yarn ends for each width is 1500 and 1800. The more the number of the ends is, the fewer the number of the beams used for the beamer. That is, the total production is increased by 20%, when comparing 1500 ends on a 1700 mm width with that of 1800 ends on a 2000 mm width.

Sensitive and Precise Temperature Control

Precise temperature control as well as tension control is indispensable in achieving the best sized beam.The TSE10F is equipped with precise temperature control in the hot air chambers, the individual cylinders, the waxing, and the size box. The current temperature is indicated and recorded, and an irregular temperature sounds an alarm to stop the machine.The automatic tuning function adjusted the air in the hot a i r chambers to the optimum temperature given the supplied steam pressure.

Cylinder Drying Makes High Speed

Operation Possible

Waxing/Cooling Device

Three, five or seven cylinder are available for the cylinder drying section in order to respond to high speeds and versatility. A heat-resistant oil-sealed chain is used to drive the cylinders. The chain produces long-term stable rotation and the shortest distance between yarn breakage and machine stop. The yarn breakage inspector is a t t ached a f te r the coo l ing dev i ce and automatically stops the machine.

Energy Saving Hot Air Chambers For High Speed

The yarns are dried in the hot air drying chambers without touching anything, keeping the surfaces of the yarns smooth and the body round. The chambers of the TSE10F use the 2-step temperature control system that keeps the temperature at 150 to 160℃ for high speed operation and at 120 to 130℃ for low speed operation. Thus, they can dry the sized yarns quickly without damaging the yarn properties. Moreover, a soft and gentle drying method is available on the machine. It dries with a lower temperature of 80℃ or less for sensitive yarns with a high thermal-shrinkage ratio.

Multi-Section Drive System

Filament yarns are widely classified depending on their kinds, fineness, and texture. Thus, the stretch setting has to be changed often when replacing the production lot.The AC vector motors of Motor 1, Motor 2, and Motor 3 control the stretch for the feeding section, sizing section, and cylinder section respectively in 0.01% increments. Moreover, the stretch can be easily set while the sizing machine is in operation. Because of its ability to call operating conditions, the T-MDS reproduces the same quality level of sized warps.

Low-Tension Control To

Softly Treat Delicate Yarns (Option)

The AC vector motors and T-Tech Japan’ s own control technology stably control the tension from the lowest 40N and to the highest 800N. The low tension control is especially efficient for delicate yarns like fine denier yarns and a small lot of 400 ends or less. The machine is also operated with stable tension during acceleration and deceleration.

Easy Operation

The section beam at the take-up section is automatically mounted and unloaded. The TSE10F is designed for easy threading through the four separators to arrange the yarn sheet at the important points on the machine. There is also a lubricating device that automatically lubricates 100 or more positions in a set cycle. (Optional)

TSE10F

�

Motor 1

Motor 2

Motor 3

Motor 4

Sizing

First hot air chamber

Take-up section

Drying cylinders

Cooling device

Second hot air chamber

Uniform Squeeze For Quality Sizing

On T-Tech Japan’s TSE10F filament sizing machine, the squeeze ro l l ach ieves even widthwise squeezing to constantly provide quality sized yarns. A high pressure squeeze system of 15kN is adopted. The pressure is automatically controlled steplessly taking into account yarn speeds. The ideal roll arrangement and a large cavity box of 180 liters prevent size from splashing and foaming.

Selective Sizing and Drying Width

According To The Production

The maximum passing sheet width is chosen between 1700 mm, and 2000 mm. The maximum yarn ends for each width is 1500 and 1800. The more the number of the ends is, the fewer the number of the beams used for the beamer. That is, the total production is increased by 20%, when comparing 1500 ends on a 1700 mm width with that of 1800 ends on a 2000 mm width.

Sensitive and Precise Temperature Control

Precise temperature control as well as tension control is indispensable in achieving the best sized beam.The TSE10F is equipped with precise temperature control in the hot air chambers, the individual cylinders, the waxing, and the size box. The current temperature is indicated and recorded, and an irregular temperature sounds an alarm to stop the machine.The automatic tuning function adjusted the air in the hot a i r chambers to the optimum temperature given the supplied steam pressure.

Cylinder Drying Makes High Speed

Operation Possible

Waxing/Cooling Device

Three, five or seven cylinder are available for the cylinder drying section in order to respond to high speeds and versatility. A heat-resistant oil-sealed chain is used to drive the cylinders. The chain produces long-term stable rotation and the shortest distance between yarn breakage and machine stop. The yarn breakage inspector is a t t ached a f te r the coo l ing dev i ce and automatically stops the machine.

Energy Saving Hot Air Chambers For High Speed

The yarns are dried in the hot air drying chambers without touching anything, keeping the surfaces of the yarns smooth and the body round. The chambers of the TSE10F use the 2-step temperature control system that keeps the temperature at 150 to 160℃ for high speed operation and at 120 to 130℃ for low speed operation. Thus, they can dry the sized yarns quickly without damaging the yarn properties. Moreover, a soft and gentle drying method is available on the machine. It dries with a lower temperature of 80℃ or less for sensitive yarns with a high thermal-shrinkage ratio.

Multi-Section Drive System

Filament yarns are widely classified depending on their kinds, fineness, and texture. Thus, the stretch setting has to be changed often when replacing the production lot.The AC vector motors of Motor 1, Motor 2, and Motor 3 control the stretch for the feeding section, sizing section, and cylinder section respectively in 0.01% increments. Moreover, the stretch can be easily set while the sizing machine is in operation. Because of its ability to call operating conditions, the T-MDS reproduces the same quality level of sized warps.

Low-Tension Control To

Softly Treat Delicate Yarns (Option)

The AC vector motors and T-Tech Japan’ s own control technology stably control the tension from the lowest 40N and to the highest 800N. The low tension control is especially efficient for delicate yarns like fine denier yarns and a small lot of 400 ends or less. The machine is also operated with stable tension during acceleration and deceleration.

Easy Operation

The section beam at the take-up section is automatically mounted and unloaded. The TSE10F is designed for easy threading through the four separators to arrange the yarn sheet at the important points on the machine. There is also a lubricating device that automatically lubricates 100 or more positions in a set cycle. (Optional)

TSE10F

�

Outer diameter of immersion roll

Outer diameter of sizing roll

Outer diameter of squeeze roll

Squeeze roll structure

Maximum squeeze pressure

Type of hot air chamber (Note 1)

Electric heater capacity

Temperature control system

Outer diameter of applicable flange

Steam capacity

Maximum steam consumption

Minimum steam supply pressure

Electric capacity

Sizing system

Drying system

Take-up width （　） means a special design

Number of cylinders (Diameter 800)

Take-up tension control system

Installation capacity

Computer control system

Take-up tension control range

Stretch control

Maximum sizing & drying width

(N 70d [78dtx], 3 shifts, 25 days, efficiency 90%)

Production t/month

Maximum warp ends to be sized

Maximum yarn speed

5

130kVA

500m/min

1500 ends

1700 mm

Multi-section drive system

Double squeeze system

ø200mm

ø190mm

Uniform squeeze structure

15kN

By hot air and cylinder

C + C

45+27 kW

2-step control

AC vector tension feedback system

1000mm（800mm） 1000mm

Sizing Navigation System （T-MDS touch-key operation）

Efficient hot air chamber (with filter)

Air blowing controlled by inverter

Low-tension control , Lightweight guide roll （※1）Optional equipment

Standard equipment

Stretch/tension control changeable （※2）

Heat guide roll , High-capacity cavity box （※3）

Beam cooling device （※4）

Hot air chamber tension indicator

Energy-saving hot air chamber （※5）

800kg/H

600kg/H

0.7MPa

190 t

1780 mm

1800 ends

2000 mm

2000 mm

ø230mm

ø220mm

E + E

1000kg/H

700kg/H

150kVA

225 t

300m/min

1500 ends

1700 mm

1700 mm

ø200mm

ø190mm

C + B

27+27 kW

3

800mm（620mm）

ー

600kg/H

400kg/H

90kVA

110 t

600m/min

1800 ends

2000 mm

2000 mm(1780 mm)(1780 mm)(1700 mm)(1780 mm)

ø180mm ø190mmø180mm ø180mm

ø200mm

ø190mm

E (6.25)+E

67.5+54 kW

7

Standard equipment : 80～500N (130～800N)

（　） means a optional

Option （Note 2）: 40～500N (60～800N)

1000kg/H

700kg/H

215kVA

270 t

Note 1: Hot air chamber: The ability increases in the order of B, C, and E. The length of the hot air chambers is 5 m.

Note 2: The figures apply to when the optional low-tension control is employed.

Note 3: Drawings, data and pictures in this brochure are subject to change according to necessity.

Specifications

■ Low-tension control （Optional）

・ Lowest tension 40N・ Combined control of tension control + speed control・ Direct digital drive system (3D system)・ Stable tension during acceleration and deceleration・ Stable operation for fine-denier yarns using the blowing inverter & lightweight rolls.

■ Energy-saving hot air chambers （Optional）

1. Outline・The air discharged by the second hot air chamber is recycled to the first hot air chamber after reheating.・ Hot air leakage resulting from increase of air speed in the first hot air chamber is stopped by the wind shifter.2. Inverter control of circulated hot air flow・ Because the inverter controls the number of revolutions of the blowing fan, the appropriate drying energy and air speed are set.・ Hot air drying is set according to yarn denier and yarn kind for energy savings and to prevent yarn breakage.

■ Beam cooling device （Optional）

The heated sized yarns are stabilized by being cooled.This device is especially efficient for reducing blister on nylon yarns.

Motor 4Motor 3

Speed controller

Tensioncontroller

T-MDS computer control

Speedcontroller

Motor 2Motor 1

Damper

First hot air chamber Second hot air chamber

Damper

Dischargedair

Dischargedair

Dischargedair

Dischargedair

Fan

Heatexchangeequipment

Section beamCooling machine

Speedcontroller

Speedcontroller

TSE10F

�

Outer diameter of immersion roll

Outer diameter of sizing roll

Outer diameter of squeeze roll

Squeeze roll structure

Maximum squeeze pressure

Type of hot air chamber (Note 1)

Electric heater capacity

Temperature control system

Outer diameter of applicable flange

Steam capacity

Maximum steam consumption

Minimum steam supply pressure

Electric capacity

Sizing system

Drying system

Take-up width （　） means a special design

Number of cylinders (Diameter 800)

Take-up tension control system

Installation capacity

Computer control system

Take-up tension control range

Stretch control

Maximum sizing & drying width

(N 70d [78dtx], 3 shifts, 25 days, efficiency 90%)

Production t/month

Maximum warp ends to be sized

Maximum yarn speed

5

130kVA

500m/min

1500 ends

1700 mm

Multi-section drive system

Double squeeze system

ø200mm

ø190mm

Uniform squeeze structure

15kN

By hot air and cylinder

C + C

45+27 kW

2-step control

AC vector tension feedback system

1000mm（800mm） 1000mm

Sizing Navigation System （T-MDS touch-key operation）

Efficient hot air chamber (with filter)

Air blowing controlled by inverter

Low-tension control , Lightweight guide roll （※1）Optional equipment

Standard equipment

Stretch/tension control changeable （※2）

Heat guide roll , High-capacity cavity box （※3）

Beam cooling device （※4）

Hot air chamber tension indicator

Energy-saving hot air chamber （※5）

800kg/H

600kg/H

0.7MPa

190 t

1780 mm

1800 ends

2000 mm

2000 mm

ø230mm

ø220mm

E + E

1000kg/H

700kg/H

150kVA

225 t

300m/min

1500 ends

1700 mm

1700 mm

ø200mm

ø190mm

C + B

27+27 kW

3

800mm（620mm）

ー

600kg/H

400kg/H

90kVA

110 t

600m/min

1800 ends

2000 mm

2000 mm(1780 mm)(1780 mm)(1700 mm)(1780 mm)

ø180mm ø190mmø180mm ø180mm

ø200mm

ø190mm

E (6.25)+E

67.5+54 kW

7

Standard equipment : 80～500N (130～800N)

（　） means a optional

Option （Note 2）: 40～500N (60～800N)

1000kg/H

700kg/H

215kVA

270 t

Note 1: Hot air chamber: The ability increases in the order of B, C, and E. The length of the hot air chambers is 5 m.

Note 2: The figures apply to when the optional low-tension control is employed.

Note 3: Drawings, data and pictures in this brochure are subject to change according to necessity.

Specifications

■ Low-tension control （Optional）

・ Lowest tension 40N・ Combined control of tension control + speed control・ Direct digital drive system (3D system)・ Stable tension during acceleration and deceleration・ Stable operation for fine-denier yarns using the blowing inverter & lightweight rolls.

■ Energy-saving hot air chambers （Optional）

1. Outline・The air discharged by the second hot air chamber is recycled to the first hot air chamber after reheating.・ Hot air leakage resulting from increase of air speed in the first hot air chamber is stopped by the wind shifter.2. Inverter control of circulated hot air flow・ Because the inverter controls the number of revolutions of the blowing fan, the appropriate drying energy and air speed are set.・ Hot air drying is set according to yarn denier and yarn kind for energy savings and to prevent yarn breakage.

■ Beam cooling device （Optional）

The heated sized yarns are stabilized by being cooled.This device is especially efficient for reducing blister on nylon yarns.

Motor 4Motor 3

Speed controller

Tensioncontroller

T-MDS computer control

Speedcontroller

Motor 2Motor 1

Damper

First hot air chamber Second hot air chamber

Damper

Dischargedair

Dischargedair

Dischargedair

Dischargedair

Fan

Heatexchangeequipment

Section beamCooling machine

Speedcontroller

Speedcontroller

TSE10F

�

Super High speed WarperVersatile and Easy-to-Operate Warper Responding to the User’s Needs.

Optional Devices

Oiling/Waxing DeviceOil or wax pick-up amount can be adjusted steplessly by changing the rotating

speed of the roll with the variable speed motor. The lift bar prevents too much

oil or wax from adhering to the yarns while the machine is stopped.

The automatic oil/wax supply device automatically detects the oil or wax level

in the box.

Fluff InspectorWhen any fluff, broken filament, or loop is detected, the machine stops. The

number of stops is shown on the T-MDS.

Heat SetterThe warper & beamer system can make a quality warp beam of high-twist

yarns. The heat setter heats the yarns partly to prevent kinks during the

threading works on the beamer in the next process. When this device is used,

the maximum beam flange diameter is limited to 800 mm.

Easy OperationFor easy and quick yarn breakage repair and fluff removal, the take-up frame and

the frame for the yarn arrangement section are separate. In addition, the

operation switches are located in the center of the take-up section.

The beam can be replaced easily with the selector switch. Because the yarns are

held by the catch bar when the yarn sheet is cut, beam replacement is easy

without disarranging the yarn sheet.

The taping device that makes comb threading in the next process easy is also

provided.

Wide Versatility and Quality WarpingThe nip tension control system can obtain the proper

take-up tension for chemical and synthetic, non-twist

and high twist, and thin to thick yarns by touch panel

operation without changing the setting for the creel

tensioners.

When the accumulating device is operated, it holds

the yarns from the creel with the push bar and adjusts

the tension properly. Thus, it can be used without

disarranging the yarn sheet.

The press roll that aims at smoothness of the yarn

surface wound on the beam touches the yarn gently.

To prevent fluff because of a sudden stop, the

kickback device is employed to back the press roll in

an instant.

Various designs are available, such as the take-up

tension indicat ion and feedback control , the

synchronized stop of the brake according to the

changes of the beam inertia, and separate inspection

for small and big fluff, which synthetically control the

operating conditions and collect data. The result is the

best warping possible.

Nip Tension Control SystemBy positively holding the yarns with the nip roll, quality warping is possible

for a wide range of yarn kinds without damaging the yarns due to slippage

of the running yarns on the roll. When the warper is stopped, the nip roll

positively releases the yarns immediately even at emergency stop, so the

yarns will be never damaged. The contact angle of the first tension roll is

variable to adjust the sheet looseness after stoppage.

This system responds to all yarn kinds. It is especially efficient for twisted

yarns and other yarns that require winding at high tension.

Take-up Tension ControllerThree different kinds of control systems are available for the TW10F. Please

choose the best system for the yarn kind.

Guide Roll SystemTwo guide rolls negatively rotate to arrange the yarns into a sheet. The take-up tension can be adjusted with the creel tensioners . This u s e r - f r i e n d l y s y s t e m i s recommended fo r p rocess ing non-twist and low-twist yarns.

Tensioninstructions

T-MDS

Tension roll Front reed

Air cylinder

Nip roll

AC vector motorAC

Guide roll

Front reed

Tension rollFront reed

AC vector motorAC

Tensioninstructions

T-MDS

Roll Tension Control SystemThe AC vector motor that drives two tension rolls positively controls the tension. Because the first roll has a swing structure to change the contact angle, the friction between the yarn sheet and the ro l l i s adjusted according to the yarn kind. This system is best for non-twist yarns.

Tension control system

The take-up tension can be easily set with touch-key operation of the

T-MDS with the roll tension control system and the nip tension control

system. When the take-up tension control is provided, the tension is

more accurately controlled by feedback control.

For high speedsAdopting the collet bush, the beam shaft can be securely

held, resulting in a drive with less vibration.

Collet Bush System

beam shaft

After attaching warper’s beam

10

Super High speed WarperVersatile and Easy-to-Operate Warper Responding to the User’s Needs.

Optional Devices

Oiling/Waxing DeviceOil or wax pick-up amount can be adjusted steplessly by changing the rotating

speed of the roll with the variable speed motor. The lift bar prevents too much

oil or wax from adhering to the yarns while the machine is stopped.

The automatic oil/wax supply device automatically detects the oil or wax level

in the box.

Fluff InspectorWhen any fluff, broken filament, or loop is detected, the machine stops. The

number of stops is shown on the T-MDS.

Heat SetterThe warper & beamer system can make a quality warp beam of high-twist

yarns. The heat setter heats the yarns partly to prevent kinks during the

threading works on the beamer in the next process. When this device is used,

the maximum beam flange diameter is limited to 800 mm.

Easy OperationFor easy and quick yarn breakage repair and fluff removal, the take-up frame and

the frame for the yarn arrangement section are separate. In addition, the

operation switches are located in the center of the take-up section.

The beam can be replaced easily with the selector switch. Because the yarns are

held by the catch bar when the yarn sheet is cut, beam replacement is easy

without disarranging the yarn sheet.

The taping device that makes comb threading in the next process easy is also

provided.

Wide Versatility and Quality WarpingThe nip tension control system can obtain the proper

take-up tension for chemical and synthetic, non-twist

and high twist, and thin to thick yarns by touch panel

operation without changing the setting for the creel

tensioners.

When the accumulating device is operated, it holds

the yarns from the creel with the push bar and adjusts

the tension properly. Thus, it can be used without

disarranging the yarn sheet.

The press roll that aims at smoothness of the yarn

surface wound on the beam touches the yarn gently.

To prevent fluff because of a sudden stop, the

kickback device is employed to back the press roll in

an instant.

Various designs are available, such as the take-up

tension indicat ion and feedback control , the

synchronized stop of the brake according to the

changes of the beam inertia, and separate inspection

for small and big fluff, which synthetically control the

operating conditions and collect data. The result is the

best warping possible.

Nip Tension Control SystemBy positively holding the yarns with the nip roll, quality warping is possible

for a wide range of yarn kinds without damaging the yarns due to slippage

of the running yarns on the roll. When the warper is stopped, the nip roll

positively releases the yarns immediately even at emergency stop, so the

yarns will be never damaged. The contact angle of the first tension roll is

variable to adjust the sheet looseness after stoppage.

This system responds to all yarn kinds. It is especially efficient for twisted

yarns and other yarns that require winding at high tension.

Take-up Tension ControllerThree different kinds of control systems are available for the TW10F. Please

choose the best system for the yarn kind.

Guide Roll SystemTwo guide rolls negatively rotate to arrange the yarns into a sheet. The take-up tension can be adjusted with the creel tensioners . This u s e r - f r i e n d l y s y s t e m i s recommended fo r p rocess ing non-twist and low-twist yarns.

Tensioninstructions

T-MDS

Tension roll Front reed

Air cylinder

Nip roll

AC vector motorAC

Guide roll

Front reed

Tension rollFront reed

AC vector motorAC

Tensioninstructions

T-MDS

Roll Tension Control SystemThe AC vector motor that drives two tension rolls positively controls the tension. Because the first roll has a swing structure to change the contact angle, the friction between the yarn sheet and the ro l l i s adjusted according to the yarn kind. This system is best for non-twist yarns.

Tension control system

The take-up tension can be easily set with touch-key operation of the

T-MDS with the roll tension control system and the nip tension control

system. When the take-up tension control is provided, the tension is

more accurately controlled by feedback control.

For high speedsAdopting the collet bush, the beam shaft can be securely

held, resulting in a drive with less vibration.

Collet Bush System

beam shaft

After attaching warper’s beam

11

High Adaptability to Changes in the Market

Ideal System for Wide Variety/Small Lot Production with Better Efficiency

Beam Lifting Device （Optional）The lifting device to make mounting and removing a beam easy is also available.

Stable Tension ControlThe pull-out tension can be set easily on the T-MDS for the sizing machine. The pull-out tension is detected at the tension roll of the let-off section, and the tension controller stabilizes the tension at the set value.The tension controller keeps the best tension by detecting the beam winding diameter electronically and using it as a signal for the tension controller.The high-responding AC vector motor reduces tension fluctuation during normal operation, machine stop, and acceleration/deceleration.There are no dancer rolls between the supply stand and the sizing machine, resulting in no snarling problem. High quality yarns are supplied to the sizing machine.In case of a power failure, power supply to the AC vector motor stops. To prevent yarns from overrunning due to the inertia of the beam to cause loose yarns, the mechanical brake works.

The low-tension control for the lowest tension 40N is also available as an option. (See p. 8.)

Compatible with Small Lot WarpingThree or four TSD with a beam of 300 to 400 yarns wound by the warper installed in a line can feed 900 to 1600 yarns to the sizing machine. This system is best for small batch sizing.

High ReliabilityThe tension of the yarns drawn from the beam stand is as important as that from the bobbin creel in the beam-to-beam system.By combining the AC vector motor and the latest semiconductor controller, quick and precise tension control in a wide range is possible.The simple control circuit is designed exclusively for the TSD. Maintenance is easy and very few problems are expected, resulting in high reliability almost indefinitely.Furthermore, the run-out preventer is employed so that the yarns left on the beam are not completely exhausted.

Double Supply Stand

ACvectormotor

Mechanical disk brake

Tensionamp

Load cell

Tension control box

Tension instructions

PG

PG

Making Full Use of State-of-the-art Automatic ControlsThe TB10F/TB20F beamers meet market demand with their high adaptability for quick fabric changes, a larger warp beam, wider fabr ic weaving, or higher take-up tension winding. The TB10F/TB20F are assisted by a line-up of excellent peripheral devices.

Stable and Reliable MechanismBeam stand with powder brakes●The tension is automatically controlled in relation to the change of section beam diameter by means of air-cooled powder brakes featuring uniform and stable torque characteristics. The result is consistent uniform yarn sheet arrangement to ensure clear warp shedding on looms.●A run-out preventer when reducing speed and a power supply for power failures stabilize operation keeping constant tension not only during low speed operation, but also at start-up, stop, and power failure.

　 The beam stands are staggered, so that each yarn sheet is taken up with even intervals to avoid snarling.●Individual tension control system is available to set the tension of yarns drawn from each stand individually and apply accurate feedback control.Optional Device●For taking-up on a wide loom beam, the beam stand with guide roll is available to avoid forcibly pulling yarns out of each section beam.●Section beams of different widths can be placed on the adjustable width beam stand on which both sides of the stand move separately.●Warp yarns remaining unused on a loom beam can also be rewound on this beam stand under stable and high winding tension assisted by powder brakes.

Incomparable Stable Take-up Tension ControlThe AC vector motor directly drives a loom beam to take-up yarns while adjusting the tension automatically. The tension feedback control is based on the torque of the AC vector motor connected with the taking up roll. It stabilizes take-up tension. This also allows a use of taper tensions in accordance with yarn characteristics. The tension control range is set between 300N and 5900N for a loom beam with flanges of 800 mm flange diameter (option:～7800N/800mm flange diameter). It has superior stability in low tension take-up.Gears contained in an oil bath for driving loom beams assure less noise generation.

Easy OperationThe cradles on both sides are moved by independent motors to simplify the operations to mount or unload loom beams.When replacing a loom beam, it can be automatically loaded or removed by an optional hydraulic lifting device, in addition to the movement of the cradles on both sided. (Optional)

Beam Stand Section

Tension detector and its sensor

1�

High Adaptability to Changes in the Market

Ideal System for Wide Variety/Small Lot Production with Better Efficiency

Beam Lifting Device （Optional）The lifting device to make mounting and removing a beam easy is also available.

Stable Tension ControlThe pull-out tension can be set easily on the T-MDS for the sizing machine. The pull-out tension is detected at the tension roll of the let-off section, and the tension controller stabilizes the tension at the set value.The tension controller keeps the best tension by detecting the beam winding diameter electronically and using it as a signal for the tension controller.The high-responding AC vector motor reduces tension fluctuation during normal operation, machine stop, and acceleration/deceleration.There are no dancer rolls between the supply stand and the sizing machine, resulting in no snarling problem. High quality yarns are supplied to the sizing machine.In case of a power failure, power supply to the AC vector motor stops. To prevent yarns from overrunning due to the inertia of the beam to cause loose yarns, the mechanical brake works.

The low-tension control for the lowest tension 40N is also available as an option. (See p. 8.)

Compatible with Small Lot WarpingThree or four TSD with a beam of 300 to 400 yarns wound by the warper installed in a line can feed 900 to 1600 yarns to the sizing machine. This system is best for small batch sizing.

High ReliabilityThe tension of the yarns drawn from the beam stand is as important as that from the bobbin creel in the beam-to-beam system.By combining the AC vector motor and the latest semiconductor controller, quick and precise tension control in a wide range is possible.The simple control circuit is designed exclusively for the TSD. Maintenance is easy and very few problems are expected, resulting in high reliability almost indefinitely.Furthermore, the run-out preventer is employed so that the yarns left on the beam are not completely exhausted.

Double Supply Stand

ACvectormotor

Mechanical disk brake

Tensionamp

Load cell

Tension control box

Tension instructions

PG

PG

Making Full Use of State-of-the-art Automatic ControlsThe TB10F/TB20F beamers meet market demand with their high adaptability for quick fabric changes, a larger warp beam, wider fabr ic weaving, or higher take-up tension winding. The TB10F/TB20F are assisted by a line-up of excellent peripheral devices.

Stable and Reliable MechanismBeam stand with powder brakes●The tension is automatically controlled in relation to the change of section beam diameter by means of air-cooled powder brakes featuring uniform and stable torque characteristics. The result is consistent uniform yarn sheet arrangement to ensure clear warp shedding on looms.●A run-out preventer when reducing speed and a power supply for power failures stabilize operation keeping constant tension not only during low speed operation, but also at start-up, stop, and power failure.

　 The beam stands are staggered, so that each yarn sheet is taken up with even intervals to avoid snarling.●Individual tension control system is available to set the tension of yarns drawn from each stand individually and apply accurate feedback control.Optional Device●For taking-up on a wide loom beam, the beam stand with guide roll is available to avoid forcibly pulling yarns out of each section beam.●Section beams of different widths can be placed on the adjustable width beam stand on which both sides of the stand move separately.●Warp yarns remaining unused on a loom beam can also be rewound on this beam stand under stable and high winding tension assisted by powder brakes.

Incomparable Stable Take-up Tension ControlThe AC vector motor directly drives a loom beam to take-up yarns while adjusting the tension automatically. The tension feedback control is based on the torque of the AC vector motor connected with the taking up roll. It stabilizes take-up tension. This also allows a use of taper tensions in accordance with yarn characteristics. The tension control range is set between 300N and 5900N for a loom beam with flanges of 800 mm flange diameter (option:～7800N/800mm flange diameter). It has superior stability in low tension take-up.Gears contained in an oil bath for driving loom beams assure less noise generation.

Easy OperationThe cradles on both sides are moved by independent motors to simplify the operations to mount or unload loom beams.When replacing a loom beam, it can be automatically loaded or removed by an optional hydraulic lifting device, in addition to the movement of the cradles on both sided. (Optional)

Beam Stand Section

Tension detector and its sensor

1�

Package Diameter Sensor

Creel Frame Motor

Semi-Magazine Type

Adaptable for Any Package Type

TensionerTwo kinds of tensioners, the WTP-type washer tensioner or ring tensioner are available, which are designed mainly for low range tension control. Another tensioner combining the features of both tensioners is also available.

WTP-Type Double Washer Tensioner・Tension can be adjusted in a wide range.・Yarn vibration due to ballooning is reduced, preventing washers from falling off.

・The surface of each disk is precisely finished and provided with mat-face hard chromium coating, minimizing weight discrepancies within ±0.1gr.

Ring Tensioner・Tension is always kept stable even at low tension. It is suitable for non-sized yarn and fine denier yarn.

・Tension fluctuation due to yarn speed change is small.・Emergency stops do not cause yarn removal.

USB-2 Type Stop MotionStatic Electricity Eliminator・The s t a t i c e l e c t r i c i t y eliminator is attached to the dropper section.

・Th e s t a t i c e l e c t r i c i t y eliminator at the middle guide section is optional.

Quick and Easy DoffingThe supply package can be replaced from outside the creel. The next packages to be supplied are set on the package holder on the opposite side. After completing one set operation, spindles on each semi-magazine frame are turned 180° with a pedal in a unit of 24 to 32 spindles. Supply packages are ready for the next operation in a very short time.

Minimum Tension VariationYarn released from the supply packages runs inside the creel; this route assures a small yarn bending angle with minimum tension variation.

Creel Loader Provision TypeThe creel loader can be used for a steep reduction of labor and to insure safe operation.

Movable Tensioner Frame(for a spindle pitch of 310 mm or more)The tensioner frame can be shifted easily by electric drive to align the centers of the supply packages and tensioners. Though package shapes vary according to yarn kinds, this frame makes a package holder unnecessary. The vertical movable range is 80 mm.

Ring Tensioner Ring Tensioner withwasher (1 post)

Holder and BodySeparate type

Truck TypeSpindle Pegs Zigzag Arrangement (Optional)A zigzag arrangement of the spindle pegs decreases installation space of the creel. The creel loaders can be used if the supply package rows are even.

AP Automatic Kink Preventer(Optional)A kink preventer is necessary to draw twist yarn from the creel. Tricot knit fabrics hang on both sides of the supply packages, and simultaneously come close to the packages at the push of a button. The distance between the fabrics and packages are automatically changed as the packages become smaller to keep uniform contact resistance of the yarn surfaces and fabrics.

Heat Cutter (Optional)The heat cutter uses a battery with charging equipment. The cutter simultaneously cuts yarns along a guide rail on the floor. Since yarns are cut near supply packages, enough length for tying remains.Suitable for synthetic yarn and chemical filament.

Middle GuideMiddle guides are made of a lumina porce la in and are attached on every section to prevent yarns inside the creel f rom inter fer ing with each other.When the sp ind le p i t ch i s 300mm or more and there are many rows, the middle guide is divided into two steps making its pitch about 40mm.

Eye Guide Board (Optional)T h e e y e g u i d e b o a r d i s necessary for double creel usage. It protects the expansion comb o f t he wa rpe r f r om abrasion.

Package holder for drum (Special design)

Lifter (Optional)

・Trucks with supply packages prepared in a yarn stock area are set into the creel.

・When changing large packages, preparation is easy by using a lifter.

Heat Cutter

Middle Guide

Full of Excellent MechanismsFull of Excellent Mechanisms

Package Diameter Sensor

Creel Frame Motor

1�

Package Diameter Sensor

Creel Frame Motor

Semi-Magazine Type

Adaptable for Any Package Type

TensionerTwo kinds of tensioners, the WTP-type washer tensioner or ring tensioner are available, which are designed mainly for low range tension control. Another tensioner combining the features of both tensioners is also available.

WTP-Type Double Washer Tensioner・Tension can be adjusted in a wide range.・Yarn vibration due to ballooning is reduced, preventing washers from falling off.

・The surface of each disk is precisely finished and provided with mat-face hard chromium coating, minimizing weight discrepancies within ±0.1gr.

Ring Tensioner・Tension is always kept stable even at low tension. It is suitable for non-sized yarn and fine denier yarn.

・Tension fluctuation due to yarn speed change is small.・Emergency stops do not cause yarn removal.

USB-2 Type Stop MotionStatic Electricity Eliminator・The s t a t i c e l e c t r i c i t y eliminator is attached to the dropper section.

・Th e s t a t i c e l e c t r i c i t y eliminator at the middle guide section is optional.

Quick and Easy DoffingThe supply package can be replaced from outside the creel. The next packages to be supplied are set on the package holder on the opposite side. After completing one set operation, spindles on each semi-magazine frame are turned 180° with a pedal in a unit of 24 to 32 spindles. Supply packages are ready for the next operation in a very short time.

Minimum Tension VariationYarn released from the supply packages runs inside the creel; this route assures a small yarn bending angle with minimum tension variation.

Creel Loader Provision TypeThe creel loader can be used for a steep reduction of labor and to insure safe operation.

Movable Tensioner Frame(for a spindle pitch of 310 mm or more)The tensioner frame can be shifted easily by electric drive to align the centers of the supply packages and tensioners. Though package shapes vary according to yarn kinds, this frame makes a package holder unnecessary. The vertical movable range is 80 mm.

Ring Tensioner Ring Tensioner withwasher (1 post)

Holder and BodySeparate type

Truck TypeSpindle Pegs Zigzag Arrangement (Optional)A zigzag arrangement of the spindle pegs decreases installation space of the creel. The creel loaders can be used if the supply package rows are even.

AP Automatic Kink Preventer(Optional)A kink preventer is necessary to draw twist yarn from the creel. Tricot knit fabrics hang on both sides of the supply packages, and simultaneously come close to the packages at the push of a button. The distance between the fabrics and packages are automatically changed as the packages become smaller to keep uniform contact resistance of the yarn surfaces and fabrics.

Heat Cutter (Optional)The heat cutter uses a battery with charging equipment. The cutter simultaneously cuts yarns along a guide rail on the floor. Since yarns are cut near supply packages, enough length for tying remains.Suitable for synthetic yarn and chemical filament.

Middle GuideMiddle guides are made of a lumina porce la in and are attached on every section to prevent yarns inside the creel f rom inter fer ing with each other.When the sp ind le p i t ch i s 300mm or more and there are many rows, the middle guide is divided into two steps making its pitch about 40mm.

Eye Guide Board (Optional)T h e e y e g u i d e b o a r d i s necessary for double creel usage. It protects the expansion comb o f t he wa rpe r f r om abrasion.

Package holder for drum (Special design)

Lifter (Optional)

・Trucks with supply packages prepared in a yarn stock area are set into the creel.

・When changing large packages, preparation is easy by using a lifter.

Heat Cutter

Middle Guide

Full of Excellent MechanismsFull of Excellent Mechanisms

Package Diameter Sensor

Creel Frame Motor

1�

Spindle pitch (mm) 220 ～ 300 430 ～ 470Yarn package weight （Max. kg） 6.0 20Spindle/Rotary frame (K) 5 3Step/Rotary frame (J) 8,　10 5,　6

430 ～ 470310 ～ 40014

TCR-HT

4

TCR-H

310 ～ 400

14

4

6,　8 6

20

3

5, 4

Total spindle: K x J x n x 2n (n: Number of frames)Maximum pirn length: 460mmMaximum cheese length: 300mmMaximum outer diameter of yarn package: spindle pitch ‒ 20mm

Standard High speed Standard High speed

Take-up system

Take-up width

Maximum yarn speed 500m/min 700m/min 500m/min 700m/min 500m/min 700m/min

Take-up diameter

Take-up tension 250N 300N 400N 300N 400N 300N

Driving motor 5.5kW 7.5kW

Beam brake

Beam drive

Beam load/unload

Measuring roll

Taping device

Catch bar

Press roll

Safety device

Accumulating device

Tension control motor (AC vector) 2.2kW 2.2kW 2.2kW 2.2kW 3.7kW 2.2kW

Tension control range -100～+250N -100～+150N -100～+250N -100～+150N

Tension roll（guide roll）

Creel side

Take-up side

Operation panel

Yarn speed and setting indicator

Automatic counter

Operation switch

Electric capacity

Static electricity eliminator

Fluff inspector

Oiling/Waxing

Take-up tension indicator

Outline

Main body section

Tension control section

Comb section

Electrical section

Optional

TW10F TW20F

Tension control system Guide roll system Tension control system

Standard High speedRoll type Nip type

Direct take-up, Driving by the AC vector motor

1700mm, 1780mm, 2000mm

1000m/min

ø162mm ～ 1000mm ø162mm ～ 1000mm ø162mm ～ 1000mm Max. ø 1000mm

Max. 300N

11kW

Hydraulic disk brake Hydraulic disk brake

Pin drive Pin drive, Collet chuck holding

Automatic operation by the brake motor and air cylinder

Finished with hard alumite, With pneumatic disk brakeFinished with hard alumite, With pneumatic disk brake, With tension detector

Belt driveCushion rubber Automatic contact type

with cushion rubberPressure adjustable between 0～1.5kN, With pneumatic disk brake, With the kickback device

With safety barUp roll system, Maximum accumulating length 2.5m, With push bar（Optional: 7m）

Only creel tensioner -100～+150NWith pneumatic disk brake device

With pneumatic disk brake device, With angle adjustor

Finished with hard alumite, With pneumatic disk brake device, With angle adjustor

Straight expansion comb or zigzag comb (selective), Adjustable handle type, Movable tensioner frame

Eye guide board, Traverse device

Zigzag comb, Manual horizontal movement, Vertical and horizontal traverse=Motor drive 0～10mm

Zigzag comb type, Manual horizontal movement, Vertical and horizontal traverse=Motor drive 0～15mm

On the front of the take-up section (T-MDS)T-MDS panelT-MDS panel

Emergency stop button (One position), Run/Stop push button (Three positions) Emergency stop button (One position), Run/Stop push button (Five positions)

15kVA 30kVAAt one or two position(s) At three positions

Photo-electric typeKiss roll system, Speed changeable type by the AC motor

Standard

Maximum flange diameter ø1000mmMaximum flange diameter ø1000mm

1. In addition to the TB10F beamer, the beamers below are available.A beamer for industrial material, which is provided with a press roll device, a high tension beamer with two motors which can attain 10kN or more take-up tension to drive the loom beam.

2. There are correlations between maximum tension, maximum yarn speed, and maximum flange diameter. Consult us when planning other specifications.

Stand type othersNumber of standsBeam take-up widthBeam flange diameterTension controllerRun-out preventer

Fixed or movable With tension pick-up by load cell, with tension indicatorWith disc brake for power failureWith yarn supply stand for tying yarn including tensionerBeam lifting device (Optional)

Single, double, or triple1700, 1780, 2000mmMax. ø1016mm (40 inches)AC vector motor driveStandard

Take-up system

Driving motor

Electrical capacity(installation)

Warp beam （maximum mountable flange diameter）

Maximum yarn speed 300m/min 150m/min

Take-up tension range 3900N 7800N

Nominal width （take-up width: mm）Beaming head

Warp beam mounting

Cut markingTraverse deviceBeam standApplicable beamBrake

100～390N 100～780N

Individual tension feedback control

100～780N（with two powder brakes）

Optional

Air-cooled powder brake100～390N（with one powder brake）

Optional

a. 500 ～ 7800N:Take-up diameter up to ø800mm

b. 500 ～ 7300N:Take-up diameter up to ø1000mm

a. 300～5900N:Take-up diameter up to ø800mm

b. 500～4900N:Take-up diameter up to ø1000mm

30kWAC vector motor 45kW AC vector motor

40kVA

AV-D take-up ‒ T-Tech Japan’s original system

Standard

Cradle type

AV-D take-up ‒ T-Tech Japan’s original system

ø1016mm (40")

150m/min

ø1016mm (40")

40kVA

45kWAC vector motor

30kVA

Taper tension

Tension control range

a. 0～ -490N: Take-up diameter up to ø800mm…when the individual beam stand tension feedback control is not provided.

b. 0～ -30%: Take-up diameter up to ø1000mm…when the individual beam stand tension feedback control is provided.

130～585N

Cradle type

Automatic by hydraulic cylinder and motor

Air-cooled powder brake

Doffing: By motorLifting: Automatic (Optional)

2000, 2400, 2600, 2800, 30002000, 2200, 2400, 2600, 2800, 3000, 3400, 3600

OptionalOptional

200m/min

0 ～ -30%

Optional

5850N

Higher tension is possible by attachingthe brakes on both sides.

TB20FTB10F

1�

Spindle pitch (mm) 220 ～ 300 430 ～ 470Yarn package weight （Max. kg） 6.0 20Spindle/Rotary frame (K) 5 3Step/Rotary frame (J) 8,　10 5,　6

430 ～ 470310 ～ 40014

TCR-HT

4

TCR-H

310 ～ 400

14

4

6,　8 6

20

3

5, 4

Total spindle: K x J x n x 2n (n: Number of frames)Maximum pirn length: 460mmMaximum cheese length: 300mmMaximum outer diameter of yarn package: spindle pitch ‒ 20mm

Standard High speed Standard High speed

Take-up system

Take-up width

Maximum yarn speed 500m/min 700m/min 500m/min 700m/min 500m/min 700m/min

Take-up diameter

Take-up tension 250N 300N 400N 300N 400N 300N

Driving motor 5.5kW 7.5kW

Beam brake

Beam drive

Beam load/unload

Measuring roll

Taping device

Catch bar

Press roll

Safety device

Accumulating device

Tension control motor (AC vector) 2.2kW 2.2kW 2.2kW 2.2kW 3.7kW 2.2kW

Tension control range -100～+250N -100～+150N -100～+250N -100～+150N

Tension roll（guide roll）

Creel side

Take-up side

Operation panel

Yarn speed and setting indicator

Automatic counter

Operation switch

Electric capacity

Static electricity eliminator

Fluff inspector

Oiling/Waxing

Take-up tension indicator

Outline

Main body section

Tension control section

Comb section

Electrical section

Optional

TW10F TW20F

Tension control system Guide roll system Tension control system

Standard High speedRoll type Nip type

Direct take-up, Driving by the AC vector motor

1700mm, 1780mm, 2000mm

1000m/min

ø162mm ～ 1000mm ø162mm ～ 1000mm ø162mm ～ 1000mm Max. ø 1000mm

Max. 300N

11kW

Hydraulic disk brake Hydraulic disk brake

Pin drive Pin drive, Collet chuck holding

Automatic operation by the brake motor and air cylinder

Finished with hard alumite, With pneumatic disk brakeFinished with hard alumite, With pneumatic disk brake, With tension detector

Belt driveCushion rubber Automatic contact type

with cushion rubberPressure adjustable between 0～1.5kN, With pneumatic disk brake, With the kickback device

With safety barUp roll system, Maximum accumulating length 2.5m, With push bar（Optional: 7m）

Only creel tensioner -100～+150NWith pneumatic disk brake device

With pneumatic disk brake device, With angle adjustor

Finished with hard alumite, With pneumatic disk brake device, With angle adjustor

Straight expansion comb or zigzag comb (selective), Adjustable handle type, Movable tensioner frame

Eye guide board, Traverse device

Zigzag comb, Manual horizontal movement, Vertical and horizontal traverse=Motor drive 0～10mm

Zigzag comb type, Manual horizontal movement, Vertical and horizontal traverse=Motor drive 0～15mm

On the front of the take-up section (T-MDS)T-MDS panelT-MDS panel

Emergency stop button (One position), Run/Stop push button (Three positions) Emergency stop button (One position), Run/Stop push button (Five positions)

15kVA 30kVAAt one or two position(s) At three positions

Photo-electric typeKiss roll system, Speed changeable type by the AC motor

Standard

Maximum flange diameter ø1000mmMaximum flange diameter ø1000mm

1. In addition to the TB10F beamer, the beamers below are available.A beamer for industrial material, which is provided with a press roll device, a high tension beamer with two motors which can attain 10kN or more take-up tension to drive the loom beam.

2. There are correlations between maximum tension, maximum yarn speed, and maximum flange diameter. Consult us when planning other specifications.

Stand type othersNumber of standsBeam take-up widthBeam flange diameterTension controllerRun-out preventer

Fixed or movable With tension pick-up by load cell, with tension indicatorWith disc brake for power failureWith yarn supply stand for tying yarn including tensionerBeam lifting device (Optional)

Single, double, or triple1700, 1780, 2000mmMax. ø1016mm (40 inches)AC vector motor driveStandard

Take-up system

Driving motor

Electrical capacity(installation)

Warp beam （maximum mountable flange diameter）

Maximum yarn speed 300m/min 150m/min

Take-up tension range 3900N 7800N

Nominal width （take-up width: mm）Beaming head

Warp beam mounting

Cut markingTraverse deviceBeam standApplicable beamBrake

100～390N 100～780N

Individual tension feedback control

100～780N（with two powder brakes）

Optional

Air-cooled powder brake100～390N（with one powder brake）

Optional

a. 500 ～ 7800N:Take-up diameter up to ø800mm

b. 500 ～ 7300N:Take-up diameter up to ø1000mm

a. 300～5900N:Take-up diameter up to ø800mm

b. 500～4900N:Take-up diameter up to ø1000mm

30kWAC vector motor 45kW AC vector motor

40kVA

AV-D take-up ‒ T-Tech Japan’s original system

Standard

Cradle type

AV-D take-up ‒ T-Tech Japan’s original system

ø1016mm (40")

150m/min

ø1016mm (40")

40kVA

45kWAC vector motor

30kVA

Taper tension

Tension control range

a. 0～ -490N: Take-up diameter up to ø800mm…when the individual beam stand tension feedback control is not provided.

b. 0～ -30%: Take-up diameter up to ø1000mm…when the individual beam stand tension feedback control is provided.

130～585N

Cradle type

Automatic by hydraulic cylinder and motor

Air-cooled powder brake

Doffing: By motorLifting: Automatic (Optional)

2000, 2400, 2600, 2800, 30002000, 2200, 2400, 2600, 2800, 3000, 3400, 3600

OptionalOptional

200m/min

0 ～ -30%

Optional

5850N

Higher tension is possible by attachingthe brakes on both sides.

TB20FTB10F

1�

1265 605

680

AB

E

G

F

I

J

K

※①

※②

※④

TSD10F Supply stand(1780mm)

E

TW10F Warper(1780mm)

AC 3-phase 130kVA (500m/min type)

AC 3-phase 20kVA

AC 3-phase 15kVA

Partition

Size cooking room

Drain tank

Boiler room

4000 1090 5001050

4800 6000 1615

5000

0383

544

00040052

0020 55

00080008

00061

Ventilator Ventilator

0570111

0532

5172

TSE10F Sizing machine 　

Overhead rail (2 tons)

E

5500

C

DH

※③

TB10FBeamer(2400mm)

12 Beam stands (Pitch 1100mm)

TCR-H Semi-magazine creel (1500 spindles, 10 steps, 75 rows, Pitch: 300 x 300mm)

AC 3-phase 30kVA

Overhead rail(2 tons)

4480 185401240 3700 136002500 1600 1750 2100

2377555000

0003006

0004

09 52

0 0040008

0 004

5640(Including a turning radius)

0204

0003006

ø1000

0321

057032 1

0053

0023 00 02

4000 or more

3563

00220934

Beam-to-Beam System

Code Description Code Description ※ Water faucet F Cavity box ①Warm water, washing (1/2") G TSD10F control box (for lifting specification) ②Dividing rod (1/2") H TB10F control box ③Refrigerator, supply (1/2"), draining (1") I Size cooking operation panel ④Size cooking (3/4") J Size cooker (600 liters) D TSE10F control box K Storage tank (600 liters x 2) E Compressor

300m/min 500m/min 600m/minA 19850 20850 23100B 22165 23165 25415C 3690 3820 4040 (1700 W) (1780 W) (2000 W)

TSE10F Sizing Machine Dimensions

Remarks:1. The following equipment shall be supplied by the customer.1) Steam boiler: Capacity 800kg/hour, Supply pressure 0.7MPa～2) Air conditioning equipment to keep the creel and the beaming machine room at an ideal condition of 25℃ temperature and 75% relative humidity.3) Ventilator4) Water service

5) The following pipingSteam pipeDrain pipeAir pipeSize supply pipe with stop valve　Material: Stainless steel (SUS304)Wet air ventilation ductFaucet

6) Overhead rail (for 2 tons) 7) Electric arrangements

2. The power source voltage is determined by your electric equipment.

Unit: mm

1�

1265 605

680

AB

E

G

F

I

J

K

※①

※②

※④

TSD10F Supply stand(1780mm)

E

TW10F Warper(1780mm)

AC 3-phase 130kVA (500m/min type)

AC 3-phase 20kVA

AC 3-phase 15kVA

Partition

Size cooking room

Drain tank

Boiler room

4000 1090 5001050

4800 6000 1615

5000

0383

544

00040052

0020 55

00080008

00061

Ventilator Ventilator

0570111

0532

5172

TSE10F Sizing machine 　

Overhead rail (2 tons)

E

5500

C

DH

※③

TB10FBeamer(2400mm)

12 Beam stands (Pitch 1100mm)

TCR-H Semi-magazine creel (1500 spindles, 10 steps, 75 rows, Pitch: 300 x 300mm)

AC 3-phase 30kVA

Overhead rail(2 tons)

4480 185401240 3700 136002500 1600 1750 2100

2377555000

0003006

0004

09 52

0 0040008

0 004

5640(Including a turning radius)

0204

0003006

ø1000

0321

057032 1

0053

0023 00 02

4000 or more

3563

00220934

Beam-to-Beam System

Code Description Code Description ※ Water faucet F Cavity box ①Warm water, washing (1/2") G TSD10F control box (for lifting specification) ②Dividing rod (1/2") H TB10F control box ③Refrigerator, supply (1/2"), draining (1") I Size cooking operation panel ④Size cooking (3/4") J Size cooker (600 liters) D TSE10F control box K Storage tank (600 liters x 2) E Compressor

300m/min 500m/min 600m/minA 19850 20850 23100B 22165 23165 25415C 3690 3820 4040 (1700 W) (1780 W) (2000 W)

TSE10F Sizing Machine Dimensions

Remarks:1. The following equipment shall be supplied by the customer.1) Steam boiler: Capacity 800kg/hour, Supply pressure 0.7MPa～2) Air conditioning equipment to keep the creel and the beaming machine room at an ideal condition of 25℃ temperature and 75% relative humidity.3) Ventilator4) Water service

5) The following pipingSteam pipeDrain pipeAir pipeSize supply pipe with stop valve　Material: Stainless steel (SUS304)Wet air ventilation ductFaucet

6) Overhead rail (for 2 tons) 7) Electric arrangements

2. The power source voltage is determined by your electric equipment.

Unit: mm

1�

TTJ-020805-E

www.t-techjapan.co.jpMeiji Yasuda Seimei Kanazawa Building 9th Floor,1-33 Takaoka-machi, Kanazawa, Ishikawa, 920-0864 JapanPhone: (076) 214-7112, Fax: 076-223-1715

TSE10F FILAMENT SIZING MACHINE

TSD10F/TSD20F SUPPLY STANDTW10F/TW20F WARPERTCR-H/TCR-HT CREEL

TB10F/TB20F BEAMER