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    2011, ISATS06 (1.3) 1

    Standards

    Certification

    Education & Training

    Publishing

    Conferences & Exhibits

    Industrial Data

    Communications Systems

    TS06, Version 1.3

    2011

    2

    Sample Course Schedule

    DAY 1

    Section 1: What is Data Communications?

    Group Exercise #1 Using a Telephone

    Section 2: Physical Layer Basics

    Lab Exercise #1 Analog Signal Analysis

    Section 3: The EIA-232 Standard

    Lab Exercise #2 Solving TIA-232 Problems and Digital Wave Shape

    Analysis

    Section 4: Beyond 232, other Standards

    Group Exercise #2 Selecting Standards

    Section 5: Data Link Layer Basics, Encoding, Timing/Framing

    Lab Exercise #3 Asynchronous Parameters

    Section 6: Framing and Error Handling

    Lab Exercise #4 Analyzing XMODEM Protocol

    Section 7: Wireless Serial Communications

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    General Course Goals

    Discuss the basic concepts of layered protocols and theISO OSI Reference Model

    Develop an understanding of the Serial Standards EIA-232,422, 423, 485, and 530, as they apply to the industrial setting

    Explain Local Area Network (LAN) topologies and protocols

    Identify transmission techniques such as broadband, carrier-band and baseband

    Discuss media access techniques: CSMA/CD, token passing,master/slave

    Define the basic serial terms such as asynchronous vs.

    synchronous, half/full duplex and DTE/DCE Review analog Modem technology

    Explain analog and digital telephone company technology

    4

    General Course Goals (contd)

    Discuss fiber optic technology, how to apply it and how totroubleshoot fiber optic networks

    Compare Modbus and DNP3.0 serial protocols

    Review current wireless technologies for plant and SCADA

    applications

    Review and compare popular wide-area networking technologies

    Decide when to use repeaters, bridges, routers, gatewaysand switches

    Outline the use of Ethernet in industrial applications and

    Industrial Ethernet differences

    Explain design methodology for LAN using Ethernet

    Define troubleshooting and diagnostic techniques

    Use common network and communication diagnostic tools

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    Section 1: What is Data Communications?

    Examples of Data Communications in Business and

    Industry

    Special Requirements for Industrial Control

    What are Protocols?

    Organizing Protocols in Layers

    Making a phone call:

    A Layered Protocol in Everyday Life

    Swapping-out (replacing) Protocol Layer

    Rules of communications

    6

    What is Data Communications? (contd)

    Data communications is the electronic transmission of

    data between computers, controllers or otherelectronic devices

    There are many different types of datacommunications systems in business and industry

    In this course we will explore several different aspects

    of data communications

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    What is Required for Communications

    A pair of programs running on the two computer/devices thatare designed to share information

    A communications channel to carry transmitted data to the

    destination (the receiver)

    Electrical interfaces and mechanisms to convert computerelectrical signals into a channel-suitable form

    An agreed-upon set of rules for representing data and for

    managing the data exchange process (a protocol)

    Computer/Device Computer/Device

    Data Data

    ReceivingProgram

    Sending

    Program

    CommunicationChannel

    ConversionInterface

    ConversionInterface

    Logic to coordinate

    with the sending

    program (rules)

    Logic to coordinate

    with the receiving

    program (rules)

    Sending/ReceivingCircuitry

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    Examples of Data Communication in Business

    Main-frame to terminal serial links

    Local Area Networks (LANs)

    Communications to computer peripherals such as printers,scanners and modems

    Wide Area Networks (WANs) and the Internet

    Printer

    Local Area Network

    Mainframe

    Router

    Terminal

    Workstation Workstation Workstation

    Terminal

    Wide Area Networkor

    Internet

    Serial EIA-232

    Parallel

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    Examples of Data Communication in Industry

    Data Highways and Control LANs Remote I/O Systems

    Supervisory Control and Data Acquisition (SCADA)

    Field and Device Buses

    Serial Links

    Device Network

    PLC Highway

    SCADA Host

    Custody Printer(USB Serial)

    PLC PLC

    Remote I/O

    HMIs

    Smart Motor Starters

    SCADA Radio

    Control LAN

    PLC DH+

    I/O

    bus

    Profibus-DP

    ETHERNET

    Radio

    EIA-232

    TerminalProgramming

    DNP3.0 Protocol

    Pipeline RTUs LANGateway

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    Special Requirements for Industrial Control

    Industrial networks are just like regular business networksexcept they have a few special requirements:

    Predictable throughput and scheduling

    Extremely low (zero?) downtime

    Scalable size (without performance loss)

    Used and maintained by people who are not

    communications specialists

    Operate in harsh and hazardous environments

    May impact safety if malfunctioning/not-functioning

    Industrial automation vendors originally developed their own(proprietary) communication technologies

    Most automation systems today borrow technology frombusiness/IT networks and (possibly) modify it to meet industrialrequirements

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    Building Up the Elements

    As we already said, communications requires several

    elements: a means of encoding data, acommunication mechanism that can transport the

    data, and software running on computers at bothends that have the necessary logic to initiate,maintain and terminate communications

    We will start with basic concepts and build up todiscussing modern LAN and WAN technologies.

    We will also be introducing you to several standards

    and giving you a good basic communicationsvocabulary and conceptual grounding

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    Group Exercise #1:

    Communication Concepts in Daily Life

    You use the telephone all the time. Consider how you place acall, answer a call, and terminate a call. What rules do you

    follow? What words/phrases do you use and why?

    Is there any sort of communication layering going on whenyou use the phone system to make a call? Is it different for

    Cellular versus wired phone lines?

    Do you need to be aware of, and understand, the underlyingtechnology in order to make a phone call?

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    Group Exercise #1:Analog phone call as model

    What constitutes the Physical layer that enables voice to betransmitted between the two persons?

    How do you know if your message is being received properly?

    How does a phone conversation encompass the following

    aspects of digital communications:

    Media Access Control (Lift handset, Dial tone)

    Destination addressing (Phone number)

    Session initiation (Self introduction)

    Flow control and pacing (Conversation and verbal clues)

    Data representation (Language)

    Error correction (Request repetition)

    Framing (Sentences)

    Session termination (Hang up)

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    Communication Handshaking/Protocols

    1 PHONE OFFHOOK

    2 RECEIVE DIALTONE

    3 DIAL NUMBER

    ROUTING TODESTINATION

    4 DISTANT PHONERINGS

    5 PARTYANSWERS

    6 YOU INITIATEEXCHANGE

    HELLO

    CONNECTIONREQUESTED

    CONNECT DATA TRANSMISSIONBEGINS

    CLEAR TO USECIRCUIT

    REQUEST USEOF CIRCUIT

    7 YOU SPEAK

    OKYes

    WHAT??.....Can you hold

    FLOW CONTROL ANDERROR CORRECTION

    TERMINATETRANSMISSION

    8 YOU SAY ByeAND HANG UP

    OKthanks forcallingGoodbye

    HI this is Bill X, I needto speak to Joe Y