TS VDA Comparison
description
Transcript of TS VDA Comparison
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
4.2.3.1 Engineering specifications 1 1.1 Are the customer requirements available?
7.2.1Determination of requirements
related to the product2 1.1 Are the customer requirements available?
7.2.3 Customer communication 3 1.1 Are the customer requirements available?
7.2.3 Customer communication 8 1.5 Has the feasibility been determined based on the
available requirements?
7.2.2.2Organization manufacturing
feasibility9 1.5
Has the feasibility been determined based on the
available requirements?
7.1 Planning of product realization 4 1.2 Is a product development plan available and are
the targets maintained?
7.3.1.1 Multidisciplinary approach 11 2.1 Is the design FMEA raised and are improvement
measures established?
7.3.4 Design and development review 12 2.2
Is the design FMEA updated in the project
process and are the established measures
realized?
7.3.3 Design and development outputs 14 2.4 Are the required releases/qualification records
available at the respective times?
-- 26 4.4 Is a pre-production carried out under serial
conditions for the serial release?
7.3.6.3 Product approval process 27 4.4 Is a pre-production carried out under serial
conditions for the serial release?
8.2.1.1Customer satisfaction -
Supplemental28 4.4
Is a pre-production carried out under serial
conditions for the serial release?
7.3.3.1Product design outputs -
Supplemental29 4.5
Are the production and inspection documents
available and complete?
6.2.2Competence, awareness and
training15 2.5 Are the required resources available?
7.4.1.2Supplier quality management
system development32 5.1
Are only approved quality capable suppliers
used?
7.4.1 Purchasing process 33 5.1 Are only approved quality capable suppliers
used?
7.4.2 Purchasing information 34 5.2 Is the agreed quality of the purchased parts
guaranteed?
7.4.3.1 Incoming product quality 35 5.2 Is the agreed quality of the purchased parts
guaranteed?
7.4.3 Verification of purchased product 36 5.3
Is the quality performance evaluated and are
corrective actions introduced when there are
deviations from the requirements?
-- 25 4.3 Are the required releases/qualification records
available at the respective times?
-- 40 5.7 Are the stock levels of input material matched to
production needs?
7.5.5.1 Storage and inventory 41 5.8 Are input materials/internal residues delivered
and stored according to their purpose?
6.2.2.2 Training 42 5.9 Is the personnel qualified for the respective
tasks?
5.5.1.1 Responsibility for quality 43 6.1.1
Are the employees given responsibility and
authority for monitoring the product/process
quality?
Supplier Assessment Comparison 7/20/2010 Page 1 of 9
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
6.2.2.4Employee motivation and
empowerment44 6.1.2
Are the employees given responsibility and
authority for production equipment and
environment?
6.2.2.2 Training 45 6.1.3
Are the employees suitable to perform the
required tasks and is their qualification
maintained?
-- 46 6.1.4 Is there a personnel plan with a replacement
ruling?
6.2.2.4Employee motivation and
empowerment47 6.1.5
Are instruments to increase employee motivation
effectively implemented?
8.2.2.3 Product audit 48 6.2.1 Are the product-specific quality requirements
fulfilled with the production equipment/tools?
8.5.2 Corrective action 59 6.2.7 Are the required corrective actions carried out on
schedule and checked for effectiveness?
8.2.3.1Monitoring and measurement of
manufacturing processes49 6.2.2
Can the quality requirements be monitored
effectively during serial production with the
implemented inspection, measuring and test
equipment?
7.6Control of monitoring and
measuring devices--
7.5.1.2 Work instructions 50 6.2.3 Are the work and inspection stations appropriate
to the needs?
6.4.2 Cleanliness of premises 51 6.2.3 Are the work and inspection stations appropriate
to the needs?
8.2.2.2 Manufacturing process audit 52 6.2.4 Are the relevant details in the production and
inspection documents complete and maintained?
7.5.1.2 Work instructions 53 6.2.4 Are the relevant details in the production and
inspection documents complete and maintained?
8.1Measurement, analysis and
improvement - General54 6.2.4
Are the relevant details in the production and
inspection documents complete and maintained?
8.3.1Control of nonconforming product -
Supplemental55 6.2.4
Are the relevant details in the production and
inspection documents complete and maintained?
7.5.1.5 Management of production tooling 56 6.2.5 Are the necessary auxiliary means available for
adjustments?
7.5.1.4Preventive and predictive
maintenance--
7.5.1.4Preventive and predictive
maintenance--
7.5.1.3 Verification of job set-ups 57 6.2.6
Is an approval for production starts issued and
are adjustment details, as well as deviations
recorded?
7.5.1.3 Verification of job set-ups 58 6.2.6
Is an approval for production starts issued and
are adjustment details, as well as deviations
recorded?
7.5.1.6 Production scheduling 60 6.3.1
Are the quantities/production lot sizes matched to
the requirements and are they purposefully
forwarded to the next work station
7.5.5.1 Storage and inventory 61 6.3.2
Are products/components appropriately stored
and are the transport means/packaging
equipment tuned to the special properties of the
product/components?
8.3 Control of nonconforming product 62 6.3.3
Are rejects, rework and adjustment parts, as well
as internal
residues strictly separated and identified?
8.3.2 Control of reworked product 63 6.3.3
Are rejects, rework and adjustment parts, as well
as internal
residues strictly separated and identified?
8.3.3 Customer information 64 6.3.3
Are rejects, rework and adjustment parts, as well
as internal
residues strictly separated and identified?
Supplier Assessment Comparison 7/20/2010 Page 2 of 9
TS
16949TS Description
VD
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VDA
6.3VDA description
8.3 Control of nonconforming product 65 6.3.4
Is the material and parts flow secured against mix
ups/ exchanges by mistake and traceability
guaranteed?
7.5.3 Identification and traceability 66 6.3.4
Is the material and parts flow secured against mix
ups/ exchanges by mistake and traceability
guaranteed?
7.5.3 Identification and traceability 67 6.3.4
Is the material and parts flow secured against mix
ups/ exchanges by mistake and traceability
guaranteed?
7.5.3.1Identification and traceability -
Supplemental68 6.3.4
Is the material and parts flow secured against mix
ups/ exchanges by mistake and traceability
guaranteed?
7.5.1.5 Management of production tooling 69 6.3.5 Are tools, equipment and inspection, measuring
and test equipment stored correctly?
7.6Control of monitoring and
measuring devices70 6.3.5
Are tools, equipment and inspection, measuring
and test equipment stored correctly?
-- --
8.2.2.2 Manufacturing process audit 71 6.4.1 Are quality and process data recorded complete
and ready to be evaluated?
8.2.3.1Monitoring and measurement of
manufacturing processes72 6.4.1
Are quality and process data recorded complete
and ready to be evaluated?
8.4.1 Analysis and use of data 73 6.4.2
Are the quality and process data statistically
analyzed and are improvement program derived
from this?
8.1Measurement, analysis and
improvement - General74 6.4.2
Are the quality and process data statistically
analyzed and are improvement program derived
from this?
8.4 Analysis of data 75 6.4.2
Are the quality and process data statistically
analyzed and are improvement program derived
from this?
8.5.1.2Manufacturing process
improvement76 6.4.3
Are the causes of product and process
nonconformities analyzed and the corrective
actions checked for their effectiveness?
8.5.2.1 Problem solving 77 6.4.3
Are the causes of product and process
nonconformities analyzed and the corrective
actions checked for their effectiveness?
8.3 Control of nonconforming product 78 6.4.3
Are the causes of product and process
nonconformities analyzed and the corrective
actions checked for their effectiveness?
8.2.2 Internal audit 79 6.4.3
Are the causes of product and process
nonconformities analyzed and the corrective
actions checked for their effectiveness?
8.2.2.2 Manufacturing process audit 80 6.4.4 Are processes and products regularly audited?
8.2.2.3 Product audit 81 6.4.4 Are processes and products regularly audited?
8.5.1 Continual improvement 82 6.4.5 Are product and process subject to continual
improvement?
8.2.3.1Monitoring and measurement of
manufacturing processes83 6.4.6
Are target parameters available for product and
process and is their compliance monitored?
8.2.2.3 Product audit 84 7.1 Are customer requirements fulfilled at delivery?
8.2.2.3 Product audit 85 7.1 Are customer requirements fulfilled at delivery?
7.5.1.7Feedback of information from
service86 7.2 Is customer service guaranteed?
6.3.2 Contingency plans --
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TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
8.2.3.1Monitoring and measurement of
manufacturing processes88 7.4
Are fault analyses carried out when there are
deviations from the quality requirements and are
improvement measures implemented?
6.2.2.2 Training 89 7.5 Is the personnel qualified for each task?
5.5.1 Responsibility and authority --
5.3 Quality policy --
5.5.2 Management representative --
4.2.2 Quality manual --
4.2.1Documentation requirements -
General--
4.2.4 Control of records --
5.4.1.1 Quality objectives - Supplemental 13 2.3 Is a quality plan prepared?
7.3 Design and development --
6.3 Infrastructure --
7.1 Planning of product realization 6 1.3 Are the resources for the realization of the
product development planned?
7.3.3.1Product design outputs -
Supplemental17 3.2
Is a process development plan available and are
the targets maintained?
7.3.2.3 Special characteristics 22 3.6 Is the process FMEA raised and are
improvement measures established?
7.5.1.1 Control plan --
7.4.3.1 Incoming product quality --
7.3.6.3 Product approval process --
7.3.6.3 Product approval process --
8.2.4Monitoring and measurement of
product--
7.5.1.4Preventive and predictive
maintenance--
7.5.1.4Preventive and predictive
maintenance--
7.5.1.4Preventive and predictive
maintenance--
7.5.4.1 Customer-owned production tooling 39 5.6
Are the procedures agreed with the customer,
regarding customer-supplied products,
maintained?
-- --
Supplier Assessment Comparison 7/20/2010 Page 4 of 9
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
7.6.2 Calibration/verification records --
7.6.2 Calibration/verification records --
7.6.2 Calibration/verification records --
7.6.1 Measurement system analysis --
7.6.2 Calibration/verification records --
8.2.2 Internal audit --
8.2.2 Internal audit --
5.6.2 Review input --
8.2.3.1Monitoring and measurement of
manufacturing processes--
7.3.2.3 Special characteristics --
-- --
6.2.2Competence, awareness and
training5 1.3
Are the resources for the realization of the
product development planned?
7.2.1Determination of requirements
related to the product7 1.4
Have the product requirements been determined
and considered?
6.2.2Competence, awareness and
training10 1.6
Are the necessary personnel and technical
conditions for the project process
planned/available?
7.3.3.2Manufacturing process design
output16 3.1 Are the product requirements available?
7.3.3.2Manufacturing process design
output18 3.3
Are the resources for the realization of serial
production planned?
7.3.2.2 Manufacturing process design input 19 3.4 Have the process requirements been determined
and considered?
6.2.2Competence, awareness and
training20 3.5
Are the necessary personnel and technical
preconditions for the project process
planned/available?
7.3.3.2Manufacturing process design
output21 3.6
Is the process FMEA raised and are
improvement measures established?
7.3.3.2Manufacturing process design
output23 4.1
Is the process FMEA updated when amendments
are made during the project process and are the
established measures implemented?
7.3.3.2Manufacturing process design
output24 4.2 Is a quality plan prepared?
6.1 RM - Provision of resources 30 4.6 Are the required resources available?
7.3.3.2Manufacturing process design
output31 4.6 Are the required resources available?
7.4.3.2 Supplier monitoring 37 5.4
Are target agreements for continual improvement
of products and process made and implemented
with the suppliers?
Supplier Assessment Comparison 7/20/2010 Page 5 of 9
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
-- 38 5.5
Are the required releases for the delivered serial
products available and the required improvements
measures implemented?
8.2.1 Customer satisfaction 87 7.3 Are complaints quickly reacted to and the supply
of parts secured?
4.1 General requirements --
4.1.1General requirements -
Supplemental--
4.2.3 Control of documents --
4.2.4.1 Records retention --
5.1 Management Commitment --
5.1.1 Process efficiency --
5.2 Customer focus --
5.4.1 Quality objectives --
5.4.2Quality management system
planning--
5.5.2.1 Customer representative --
5.5.3 Internal communication --
5.6.1 Management Review - General --
5.6.1.1Quality management system
performance--
5.6.2.1 Review input - Supplemental --
5.6.3 Review output --
6.2 RM - Human resources --
6.2.1 General --
6.2.2.1 Product design skills --
6.2.2.3 Training on the job --
6.3.1Plant, facility and equipment
planning--
6.4 Work environment --
6.4.1Personnel safety to achieve
product quality--
Supplier Assessment Comparison 7/20/2010 Page 6 of 9
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
7.1.1Planning of product realization -
Supplemental--
7.1.2 Acceptance criteria --
7.1.2 Acceptance criteria --
7.1.3 Confidentiality --
7.1.4 Change control --
7.2 Customer-related processes --
7.2.1.1Customer-designated special
characteristics--
7.2.2Review of requirements related to
the product--
7.2.2.1Review of requirements related to
the product - Supplemental--
7.2.3.1Customer communication -
Supplemental--
7.3.1 Design and development planning --
7.3.2 Design and development inputs --
7.3.2.1 Product design input --
7.3.4.1 Monitoring --
7.3.5Design and development
verification--
7.3.6 Design and development validation --
7.3.6.2 Prototype program --
7.3.6.3 Product approval process --
7.3.7Control of design and development
changes--
7.4.1.1 Regulatory conformity --
7.4.1.3 Customer-approved sources --
7.5.1Control of production and service
provision--
7.5.1.8 Service agreement with customer --
7.5.2Validation of processes for
production and service provision--
Supplier Assessment Comparison 7/20/2010 Page 7 of 9
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
7.5.2.1
Validation of processes for
production and service provision -
Supplemental
--
7.5.4 Customer property --
7.5.4.1 Customer-owned production tooling --
7.5.5 Preservation of product --
7.6.3 Laboratory requirements --
7.6.3.1 Internal laboratory --
7.6.3.2 External laboratory --
8.1.1 Identification of statistical tools --
8.1.2Knowledge of basic statistical
concepts--
8.2 Monitoring and measurement --
8.2.2.1 Quality management system audit --
8.2.2.4 Internal audit plans --
8.2.2.5 Internal auditor qualification --
8.2.3Monitoring and measurement of
processes--
8.2.4.1Layout inspection and functional
testing--
8.2.4.2 Appearance items --
8.3.4 Customer waiver --
8.5.1.1Continual improvement of the
organization--
8.5.2.2 Error-proofing --
8.5.2.3 Corrective action impact --
8.5.2.4 Rejected product test/analysis --
8.5.3 Preventive action --
9.9.9 The End --
-- --
Supplier Assessment Comparison 7/20/2010 Page 8 of 9
TS
16949TS Description
VD
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Lin
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VDA
6.3VDA description
-- --
Supplier Assessment Comparison 7/20/2010 Page 9 of 9