TRYSTAR Welding Catelog

WELDING

WHY DO THE PROS TRUST TRYSTAR®?

We refuse to push one-size-

fi ts-all options on our

customers, insisting on more

effi cient, customized solutions.

1 Our products are made

with only the highest quality

raw materials, manufactured

on site and serviced by our

own professionals.

For 20 years, we’ve consistently

offered innovative ways to

enhance our customers’ experience.

2 3

PRODUCT NAME

3507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

TRYSTAR EXTREMEPremium Flexible Welding Cable

CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.

DESCRIPTION

• Manufactured to AWG specifi cations

• Includes Trystar’s safety inner jacket of an opposite color

• Corrosion eliminating compounds

• Free custom marking every foot of the cable

• Complete welding assemblies available as extensions, stinger whips or grounds

• Available in a range of colors

• Option for UL and C-UL Listed Welding & Portable Power Cable

Manufactured in the U.S.A. Cable with integrityStriped Cable with custom print



FLUTED WELDING CABLE

• Fluted design enables cable to easily slide on steel decking while reducing jacket wear & tear


• Daisy style jacket reduces friction and increases cable lift

• Includes Trystar’s safety inner jacket of opposite color

• Non-paper inner safety liner eliminates wicking and reduces corrosion


• Available in #2, 1/0 and 2/0 Size Cable

INDUSTRIAL SHIPYARD CABLE

• Heavy duty interior and exterior jacket for challenging environments


• Includes Trystar’s safety inner jacket of an opposite color

• Non-paper inner safety liner eliminates wicking and reduces corrosion


Cable colorsExtensionsFluted colors




BANDED CONTROL CABLE

• For use with Miller, Lincoln, ESAB & Themal Arc welders

• Extension assemblies available in 25, 50, 75 & 100 ft. lengths

• Standard assemblies contain multi-pin control cable, inert gas hose & welding lead

• All cable & hoses are custom labeled with customer name or any alpha-numeric identifi er. i.e. phone number/website

• Welding lead is available in custom colors and AWG size

• Ready to connect to welder and wire feeder, no assembly required

• Banded with heavy duty adhesive backed shrinktubing and friction tape, eliminating tape and zip ties.

OTHER WELDING CABLE

• Anti-corrosion tin coated copper cable suitable for corossive environments


• Ultra-fl ex cable for extreme cold weather environments up to -75C

• Single jacketed highly fl exible battery cable

• Electrostatic plate charging cable for the dangler industry


• Free custom marking every foot of the cable

Need CaptionNeed Caption

TRYSTAR BANDED CONTROL CABLEAnd other specialty cable

need Caption



STRIPED WELDING CABLE

• Enables the user to have specifi c and unique cable identity to deter cable theft

• Stripe is integrated into the extrusion itself and part of the outside cabel jacket

• Custom colors for the main cable jacket, and stripe

• Information printed on the stripe itself


Custom colorsCustom prints


Custom striping



TRYSTAR 4, 6 AND 8 PACK RACKS & GROUND SPLITTER BOX

4-8 PACK RACK

• Adapts to fi t Miller, Lincoln, ESAB and Thermadyne welders

• Heavy duty steel frame, skid style base, steel frame and lifting eyes

• 100% welded metal protective roof

• Quick plug and play means no downtime

480/600V fuse banks Easy front and rear access to welders for servicing No need to shut down rack when swapping a welder Voltage selector switch from 208V-480/600V Reduces service calls

• Aluminum power distribution panel, rugged powder-coat fi nish

• UL 1640 Listed, C-UL 50 Listed enclosure, NEMA 3R

GROUND SPLITTER BOX

• Grounding box reduces the amount of ground cable on a job site

• Quick connect input and feed through

• Branches main ground to multiple welders

• Built for straight polarity runs

• 6 x Tweco style twist lock receptacles for quick plug and play


• Noncorrosive aluminum box, powder-coated green with other color options

• Available on legs or in a cage

Rack connected to ground splitter

Shown with distribution panel

Ground Splitter Box


CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR OR-

TRYSTAR 3-6 PACK INDUSTRIAL SHIPYARD TRANSFORMER WELDING RACKS

4-6 PACK SHIPYARD TRANSFOMER RACKS

• Adapts to fi t Miller, Lincoln, ESAB and Thermadyne welders

• 3, 4 and 6 pack design

• Main disconnect with individual breakers for each welder

• Weather tight recetpacles

• Fork-lift pockets and 10.000 lb. capacitylifting eyes, certifi cation available for onshore/offshore use

• Sand-blasted and heat treated steel frame construction, fi nished with powder-coating to specifi cation

• Aluminum distribution panel including auxillery electrical out-puts, UL 1640 Listed and NEMA 3-R

• Includes cable/tool storage box

6 pack skid style trans-former rack

Power distribution included Shown with welders

• Water-tight, heavy duty non-corrosive cable and tool storage box

• Machines can be hard wired with water tight cord grips, or wired using 3 phase plugs

• Common grounding panel availavble where same polarity is required

• Welding machines can be dropped shipped to Trystar’s factory and installed by our technicians



TRYSTAR MODULAR WELDING RACK

MODULAR WELDING RACK

• Designed for the contactor and rental market, allowing the rack to accomodate the exact numbe of welders in every application

• Each rack holds 2 welders, which quick connect to each other to for 4, 6 or 8 pack confi gurations in minutes

• Each rack assembly comes complete with an industrial designed skid base, forkliftable for all sides

• Quick plug and play means no downtime

480/600V breakers No need to shut down rack when swapping a welder Reduces service calls

• Welders and changable welder adaptor plate

• Optional caster set available for portability, racks come with stan-dard caster storage space built into design

Modular sections Power distribuion quick con-nects modular sections

Shown with welders

• Modular design allows user to modify an 8 pack into 2 x 4 pack welding racks with basic tools

• Small foot-print makes it easy to move into freight elevators

• One single source power input for up to 8 welders & quick con-necting design for each modular section

• Certifi ed lifting eyes available for onshore/offshore use

• Common grounding panel available where same polarity is required

• Aluminum distribution panel, steel frame & 5,000 lb. lifting eyes, powder-coated to customer’s specifi cation, and casters

• Welders can be dropped shipped to Trystar’s factory and in-stalled by our technicians




TRYSTAR SHORT STACK WELDING RACK

SHORT STACK WELDING RACKS

• Holds up to 2 x 400 plus amp inverter welders

• Each welder is on its own circuit breaker

• Hard wire welders with water tight cord grips, or wired 3 phase plugs & receptacles


• Removable roof allows for easy welder servicing/replacing

• Slideout trays for quick welder servicing

• Common grounding panel available for same poliarity applica-tions

• Distribution panel UL 1640 Listed, NEMA 3-R

• Optional 480V pass through allows for daisy chaining muliple racks

Short stack rack system Shown with welders

• All aluminum power distribution breaker panel with integrated manual and parts storage box

• Stackable option allows racks to be used in multi operator sta-tions while maintaining a small footprint.

• 4 side fork-lift pockets with lifting eyes which can be certifi ed for onshore/offshore use


• Rugged power-coated frame

• Optional caster set available for portability, casters can be stored in welding rack slots

• Option to hold (2) transformer style & (1) inverter style welder, with slot for step down transformer for auxilary power



TRYSTAR 50A TRADITIONAL AND HANGING TUFF BOX

TRADITIONAL TUFF BOX

• 50A input & feed through, 6 x 20A GFCI & 30A 125/250V receptacle

• Noncorrosive tuff box powder-coated in aluminum or stainless steel

• Available on legs or in a cage


HANGING TUFF BOX

• 50A input, up to 6 x 20A full GFCI duplex output(other receptacles available)

• Noncorrosive tuff box powder-coated in aluminum or stainless steel

• Stainless steel feet with protective coating

• Main load center with changeable breakers

• Stainless steel hanging bracket with protective coating

• UL 1640 Listed, C-UL 50 Listedenclosure, NEMA 3R

Red Safety OrangeSafety Yellow Green Blue

Yellow White Copper Round Frame 3 phase



Shown with 60A outputs Main and secondary breakers NEMA 3R, outdoor rated

TRYSTAR 8 PACK WELDER DISTRIBUTION CENTER

DESCRIPTION

• Hard wire input with option for any inlet, up to 600V

• Standard 8 x 60A outputs with option for hard wire or other outputs


• Auxiliary convenience 20A 120v GFCI & 50A 125/250v receptacle outputs

• Front accessible breakers


• Stackable

• Powder-coated steel frame with forklift pockets and lifting eyes

• Noncorrosive distribution panel available in aluminum or stainless steel, powder-coated silver vein with other color options

PRODUCT NAME



15kva transformer Dolly transformer with kickstand for transporting

TRYSTAR PORTABLE TRANSFORMERS

DESCRIPTION

• Step down (480V to 208Y)

• 208Y secondary is standard

• Standard 50A 480V input with other inputs available

• Standard 10 x 20A 120v GFCI & 1 x 50A 125/250V receptacle outputs with other outputs available


• 3 phase or single phase available

• Aluminum dolly frame with load assist liberator kickstand

• Power indicator light

• UL Listed transformer & UL Listed Portable Power Distribution Panel

• Noncorrosive distribution panel and transformer skin available in aluminum or stainless steel, powder-coated silver vein with other color options

• Standard on/off disconnect switch

Skid mounted transfomersup to 300kva



CONNECTORS:

• Tweco/Lenco male-female for all sizes

• Female angle lugs

• Dinz connectors & adaptors

Cable CoilerSteel Vault

ACCESSORIES

ELECTRODE HOLDERS

• Tweco/Lenco male-female for all sizes

• Compression Lugs

• Cable strap

GROUND CLAMPS

• Copper round

• Coppe Flat Jaw

• Steel

Collapsible Storage Bin



WELDING CABLE SIZE SELECTION GUIDE

AMPS

DISTANCE FROM WELDING EQUIPMENT

50’ 75’ 100’ 125’ 150’ 200’ 250’ 300’

100 4 4 2 1 1/0 2/0 3/0 4/0

150 3 2 2 1/0 2/0 4/0

200 2 1/0 2/0 3/0 4/0

250 1 1/0 2/0 4/0

300 1/0 2/0 4/0

350 2/0 3/0 4/0

400 3/0 4/0

450 4/0 4/0 NOTE Distances shown are half the length of cable required. For total cable circuit length with welding lead and ground lead, double the distance shown.500 4/0

550 4/0

AVAILABLE SIZES & SPECIFICATIONS

Size StrandingStrand Nominal OD

Finished Nominal OD

Weightlbs. / MFT

6 266 x 30 0.192 0.390 189

4 420 x 30 0.252 0.440 214

2 665 x 30 0.320 0.510 302

1 833 x 30 0.354 0.540 360

1/0 1045 x 30 0.397 0.610 460

2/0 1330 x 30 0.450 0.660 578

3/0 1691 x 30 0.510 0.730 686

4/0 2109 x 30 0.580 0.790 858

FEATURES

• Extra Flexible Class K Stranding

• -49°C to 105°C, 600 Volt Rating

• Resistant to oil, water, acid, gas, cuts, tears and abrasion

• Moisture resistant

• Maintains cold weather fl exibility

APPLICATIONS

Designed for heavy duty welding cable use where maximum fl exibility and resistance to cuts, tears and abrasion is required

CONSTRUCTION

Conductor• Bare, annealed electrolytic copper• 30 AWG Class K rope lay stranding

DUAL INSULATED JACKETING TECHNOLOGY

Inner Jacket- Added for Your SafetyA vinyl separator of high contrast color is applied between the conductor and outer sheath for your added safetyThis provides Increased insulation, added flexibility, and allows you to easily identify damage or wear

Outer JacketTYPE TPE (FT1) Provides oil, water, acid, gas resistance, durability and maximum fl exibility at all operating temperatures

Custom Cable Identifi cation Printing Available — Sample surface print on jacket with sequential footage marking

YOUR NAME HERE. SIZE __ 600V WWW.TRYSTAR.COM MADE IN USA ><250FT

TYPE TPE (FT1) • 6 AWG - 4/0 AWG 600 VOLTS • - 49°C TO 105°C

IN USA ><250FT


AT TRYSTAR®, OUR KNOWLEDGE IS POWER. PURE AND SIMPLE.



NOTES

trystar.com

CUSTOM CABLE & POWER SOLUTIONS

507.333.3990866.TRYSTAR

TRYSTAR Welding Catelog

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