TrunnionTable - Bolton Tools - Quality Metal Working...
Transcript of TrunnionTable - Bolton Tools - Quality Metal Working...
TrunnionTable.com 602 MAIN ST
Elsmere, KY 41018 859-727-9900
Eliminate set-ups, increase PROFITS
2
2
Table of Contents
About Trunnion Tables……………………………..3
Portfolio…………………………………………………....4
Stallion 9/20…………………………………………..6
Stallion 9/23…………………………………………..8
Stallion 9/23 Quick Change……………………10
Stallion Hybrid……………………………………...12
Stallion Double Sided…………………………….14
Stallion 5/18…………..…………………………….16
Stallion HA5C……………………………………….18
Large Series Trunnions
10/30………………………………………………..20
12/48………………………………………………..22
Stallion Tombstones………………………………..24
Braking System……………………………………….26
3
3
About our Trunnions
Attached simply to the rotary table of practically any indexer,
MMS trunnion fixtures eliminate multiple setups in product runs
and allow machine operators to precisely modify three different
part surfaces without repeatedly changing cumbersome clamps
and vises that create costly downtime. And because they are
constructed of heavy-duty cast iron, MMS trunnion table fixtures
are highly rigid and durable—built to withstand long-term, re-
peated use in even the most demanding shop environments.
Available in a variety of standard sizes with free center height
alterations, or in custom configurations.
4
4
Custom Fixture to hold 4 pump housing stations
Trunnion with Hydraulic vise
Stallion 9/23 with window frame
5
5
Quick Change Subplate with 3 Jaw Chuck
Stallion Quick Change Fixture
Schunk Vero-S Pneumatic Modules
6
6
Stallion 9/20
MMS Manufactures Trunnion tables to any rotary table on the market to-
day. The Stallion 9 x 20 is one of our standard sizes made of class 35 cast
iron which makes it a special mix of toughness and durability.
2 week payback
Heavy duty table w/ full length ribbing
Accurate and repeatable
Keyed for Kurt D675/D680 vises or custom vise choice
Outboard Support included with center height matched to
customer rotary table
We got the Trunnion last week and I must say that it's
much more robust than I expected. A very nice piece of
tooling."-Northrop Grumman Corporation
7
7
Stal
lion
9/2
0
Mar
tin
Man
ufa
ctu
rin
g 6
02
Mai
n S
tree
t El
smer
e, K
Y 4
10
18
8
59
-72
7-9
90
0
8
8
Stallion 9/23
MMS Manufactures Trunnion tables to any rotary on the mar-
ket today. The Stallion 9 x 23 is one of our standard sizes make
of class 35 cast iron with a special mix of toughness and dura-
bility. 23” Trunnion makes space for double-station Vises
For heavy off center milling and drilling we recommend our
clamping outboard braking system providing 1500 to 3500
inch lbs of clamping torque
We cut a PO on Tuesday for a unit and a second QC
plate. We are excited to eliminate machining
operations! Thank you—Chris (A.S. Pindel)
10
10
Stallion 9/23 Quick change
The Quick Change feature provides the ultimate in flexibility. With a 60 second change over from vise to chuck or fixture to fixture, it speeds up the change from a finished piece to the blank stock for the next run. The Quick Change Trunnion is customized to fit your indexer and the subplates are available in multiple sizes.
Vise to chuck in less than 1 minute! .0005 Repeatability Custom sizes for any brand indexer and center height Ultimate Flexibility HMC Machining on a VMC Turns your VMC into an HMC Hydraulic brake option
We have been using your Trunnion and sub plate for the
last week and it works amazing. Thanks a lot for the
time and effort. J Lewis--Universal Electric Corporation
11
11
Stal
lion
9/2
3/Q
C
Mar
tin
Man
ufa
ctu
rin
g 6
02
Mai
n S
tree
t El
smer
e, K
Y 4
10
18
8
59
-72
7-9
90
0
12
12
Stallion Hybrid
“The Ultimate Setup Saver” Never remove your rotary table again
Pneumatic brake with 200’ lbs clamping torque
Vise, Fixture, 3 or 4 jaw chuck
Hydraulic Workholding packages available
Baseplate Standard to allow for offsetting
Trunnion assembly to one side of machine to
maximize machine travel
9/20 or 9/23 models available
14
14
Stallion Double-sided
Designed to mount single or double station vises
A full 360 degree rotation
Plate Length = 23 X Width = 9
Double Sided Trunnion can support two 6 or 8 inch three jaw chucks per side
Quick change ballock system for one or both sides
Riser Plates available
Our current order of operations is 11 setups on 5
machines and this will get us down to 6 setups all on one
machine!
Jim Bartlett - Machine Shop Foreman Joy Cone
15
15
9/2
3 D
ou
ble
Sid
ed
Mar
tin
Man
ufa
ctu
rin
g 6
02
Mai
n S
tree
t El
smer
e, K
Y 4
10
18
8
59
-72
7-9
90
0
16
16
Stallion 5/18
With a lower profile than quad systems you can drill or tap multiple holes in 3 dimensions without ever changing the set-up! Mounts effortlessly to the Stallion Trunnion and can be used with 2, 4, or 6” vices.
Universal Fixture Lower profile than quad systems with the same workhold-
ing ability Great for small die cast parts Custom or standard design available Ballock Quick Change option Hydraulic Brake available Riser Block, subplates
We are very pleased. It installed on our machine without
any issues. Thanks for the follow-up and the great work!
M Schneider ( Swagelok Company )
17
17
Stal
lion
5/1
8
Mar
tin
Man
ufa
ctu
rin
g 6
02
Mai
n S
tree
t El
sme
re, K
Y 41
018
8
59-
72
7-9
90
0
18
18
Stallion HA5C
1st and only HA5C Collet System w/Hydraulic Brake
200’ lbs of Clamping Torque, get full everyday use out of
your HA5C
12” or 18” Trunnions
4” tombstones
Multi-sided Machining
Quick change sub-plates available
HA5C package includes:
1. Hydraulic brake w/200’ lbs of clamping torque
2. 12 or 18” Trunnion table
3. 6.0” centerline outboard support w/2.0” HA5C riser allows
Trunnion to be used on HRT210’s also
4. Air over oil intensifier, all lines, and installation included
19
19
Stal
lion
HA
5C
M
arti
n M
anu
fact
uri
ng
60
2 M
ain
Str
eet
Elsm
ere
, KY
410
18
85
9-7
27-
99
00
20
20
Stallion Large Series 10/30
Large series Trunnions can be customized to machine even the largest parts. Crank up the insert drills. I can take whatever you throw at me.
3500 lb. hydraulic brake available for extreme brake torque to eliminate twisting and machine chatter
Highly engineered for rigidity and accuracy
Guaranteed flat and square
Subplates
Quick Change Ballocks
Hydraulic Workholding
Custom Workholding
We recently purchased a small trunnion from you.....I
would like to talk to you about purchasing a larger one.-
Renco Machine
21
21
Stal
lion
10
/30
M
arti
n M
anu
fact
uri
ng
60
2 M
ain
Str
eet
Elsm
ere,
KY
41
01
8
85
9-7
27
-99
00
22
22
Stallion Large Series 12/48
Large Series Trunnions can be customized to
machine even the largest parts. Crank up the insert drills. I can take whatever you throw at me.
3500 lb. Hydraulic standard for extreme brake torque to
eliminate twisting and machine chatter Guaranteed flat and square Subplates Quick change Ballocks Hydraulic Workholding Custom Workholding
“The trunnion table allows us to machine up to four parts at a time and the cycle time for the four parts is about 40 minutes. Prior to acquiring the trunnion table, our one-part cycle time was about 20 minutes, so now we’re getting more parts in less time. Plus, the longer cycle time allows us to operate multiple machines at the same time, so we’ve also lowered manpower costs.” —Vertifo
23
23
Stal
lion
12
/48
M
arti
n M
anu
fact
uri
ng
60
2 M
ain
Str
eet
Elsm
ere
, KY
410
18
85
9-7
27
-99
00
24
24
Stallion Tombstones 4x4 6x6 8x8 10x10
4, 6, 8, 10” square tombstones now available for your
VMC Precision machined or ground surface available Guaranteed flatness and parallelism of .001 per 24 inches Plain or Drilled/Tapped with locator bushings All popular vice mounting patterns available Faceplate made to your indexer specifications Outboard support with precision bored bronze sleeve
bushing Outboard support made to your indexers center height Hydraulic Brake available for all Tombstones
25
25
4” Square Tombstone
1.25” grid pattern with Hardened bushing
3/8-16 tapped holes
10” Square Tombstone
2” grid pattern with hardened bushings ½-13 tapped holes HD3500 Hydraulic Brake
26
26
Stallion Braking Systems
Our Stallion Braking System is recommended for any company trying to reduce costs by increasing accura-
cy. Stock Rotary Table braking systems do not ac-count for torqueing effect due to large size parts. Our braking system accounts for this problem by adding a brake to the opposite side eliminating production er-rors. We include our braking system with all Large Se-ries Stallion Trunnions and recommend our braking
system on all Trunnions we sell.
Supplement Stock Brake System - up to 5
times clamping torque of stock rotary tables
Increase rigidity
Make larger parts w/o a large HMC Crank up your large drills and end mills
28
28 Why Choose Trunnnion Tables
ELIMINATE Multiple Setups
ACCURACY - Guaranteed Flat & Square
PERFECT ANGLES EVERY TIME
SIMPLE-SIMPLE-SIMPLE - Rotate and Go
HIGHLY RIGID - Class 35 cast iron, fully ribbed casting
FLEXIBILITY - Use with manual or Full 4th Axis index-
er, use any off the shelf bolt on hardware
VERY COST EFFECTIVE - As low as $1,600 (24 HR. PAY-
BACK - 24 HRS X $65.00ph)
Contact Us
Located just 10 Minutes South of Cincinnati Ohio
602 Main Street
Elsmere, KY 41018
Phone: 859-727-9900
Email: [email protected]
Web: Trunniontable.com
Martin Manufacturing 602 Main Street Elsmere, KY 41018 859-727-9900