Trunking Busbar E-Line_KB

7/30/2019 Trunking Busbar E-Line_KB

1/33

Busbar Systems

800 A.....6300 A

www.eae.com.tr

Cakmakli Mahallesi, 2. Cadde,

119. Sokak, No:12 34522

Kirac-Hadimkoy-Istanbul-TURKEY

Tel: +90 (212) 886 23 90

Fax: +90 (212) 886 24 20

T E

ME 04

IEC 60439-2 sISO900114001

N LTA ME AM NN AOGRI EV MN

E EN

DT

N SA YY STI TL EA MSUQ

Katalog03/Rev02

2.0

00Ad.

06/01/2009

ATAMATBAACILIK

6124066

/A.C.E./

EAEhasfullrighttomakeanyrevisionsorchancesonthiscataloguewithoutanypriornotice.


2/33

w w w . e a e . c o m . t r


3/33

CONTENTS

2-3

4

5

6-9

10

11

12-15

16

17

18-20

21-22

23

23

24-25

26

27

28-29

30

31

32

Introduction

Design & Horizontal Distribution

Design & Vertical Distribution

Technical Characteristics

Order Code System

Standard Components

Elbows

Standard Components

Flexibles / Expansions

Panel Connections

Transformer Connections

Proposed Connection Details to EAE Transformer & Panelboard Modules

Determination of Special Length

Tap-off Boxes

Feeder Boxes

Selection Feeder Boxes

Fixing Elements

EC Conformity Certificate

Certificates

Product Overview


4/33

2

E KBLINE

EAE Electric manufactures, designs and provides

a wide range of busbar systems from 25 A to 6000 A

busbar systems have many advantages over wire

and conduit.

Lower total installed costBusbar material costs are often equal or less than

wire and conduit.

Lower life cycle cost

Busbar components can be added, deleted or relocated

after the initial installation, saving time and money.

Predictable characteristics

Busbar systems conform to common standards.

Readily published characteristics on busbar

short-circuit ratings, voltage drops, weights and

dimensions can be used.

Fast, flexible engineering

The large number of tap-off points makes it possible

to engineer the power supply systems at an early stage,

even before the final disposition of loads is known.

Flexible power supplyTap-off points at short intervals make electrical power

available in all locations; the power supply can be

adapted to different production processes simply by

relocating the tap-off unit.

E-Line Busbar Systems; conform to EN standards

and are tested according to EN 60439-2 (200).

E-Line Busbar System

Wire Systems

Introduction


5/33

3

E KBLINETechnical Features

GeneralThe perfect design for high current busbar systems

is the "compact structure" where tin plated and insulated with B

class polyester film and extruded polypropylene sleeve polyester

film on conductors are tightly placed into the sheet metal

housing (Figure 1).

One bolt joint ensures safety andeasy installationE-Line KB busbars are installed by tightening the

"one bolt joint". Belleville spring washers on both endsof the bolt retains the original contact pressure, ensuringa more secure, reliable and maintenance - free joint.E-Line busbar systems are easily installed (Figures 2-3).

* The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.

Heat Transfer"In compact structure" there is no empty space filled with

air and heat is easily transferred to the environment by thehousing that works like a heat-shink (Figure 4).

High Short-Circuit EnduranceAs there are no support points in "compact structure"

momentum levers are not formed.This feature ensures high short-circuit endurance.

Minimum Voltage DropIn E-Line KB, inductive reactance is very low due toclosely placed conductors (Figures 1-4).

The voltage drop comparison of compact and ventilatedbusbar that have same cross sectional area provethe importance of the compact structure (Figure 5).

Standard Prefabricated Structure

E-Line KB busbar system can be adapted toany kind of building structure using.Space-saving prefabricated components.

All necessary components and fitting elements

are manufactured items.

* Special components can be manufactured in one week on request.

No Need For Fire Barrier

There is no risk of chimney effect in E-Line KB'scompact structure. Internal fire barriers are not needed.

Figure 3

Figure 4

Figure 2

Insulators

L12

3

LLN

PE

Voltage Drop

Line length (m)100 m50 m

0

3

6

9

13,3

Figure 5

KBA1000 Busbar

Section: 700 mm

Ventilated Busbar

Section: 700 mmI: 1000A

cos :0,8

Figure 1

Conductors (Al, Cu)Tin plated

50

60

83Nm(60lbft)Torqu Spanner

pregalvanized sheet metal orepoxy polyester paintedpregalvanized sheet metal RAL 7038

B classpolyester film

extruded

polypropylenesleeve


6/33

4

E KBLINEDesign & Horizontal Distribution

While designing an electrical distributionsystem with E-Line KB a few approximatedetails will be necessary.

Location, number, type and approximate ratingsof loads,Transformer rates and short-circuit capacities,

Utilization factor=,System coordination with other distribution system

(heat, water, etc ),Determining the route of E-Line KB on layout,If necessary, coordination of E-Line KB Busbar withE-Line KO runs,

Deciding on suitable hanger types.

Utilization Factor ()Utilization factor () depends on the type and

number of loads.It is usually around 0.7 or lower. The utilization factorof a line that supplies electricity to motors and lightingsystems is usually lower than 0.6.

It is as low as 0.30 in weld shops of car factories,

can be 1 in lines where only one big load is supplied.

Voltage DropFor practical voltage drop calculation, necessary

values, formula and easy calculation methods aregiven on the technical characteristics table on pages 6-9.

Rated CurrentThe current is calculated using the following equation:

Short-CircuitTested short-circuit capacities are given on technicalcharacteristics table on pages 6-9.

Busbar Installation PlanOur distributor's project & design departmentswill help you for preparing the installation plans on

request.

Busbar current rating is chosen as equal to or higher

then the calculated IB current.

After the voltage drop calculation if the chosen

current rate is not convenient, a higher rating is

chosen.

B

P.

3.U.cos I =

BI

P

U

= Operation current (A)

= Installed load (W)

= Utilization factor

= Supply voltage (V)

QuantityComponents

Components List

Item

Name : Ercan Yldz

Date : 18 / 10 / 1994

Signature:

Project Sample

Preparedb

y

KBA 2050 - STD Busbar (20 x 3m.) 60 m.

2 pc.

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

8 .pc

6 .pc

1

2

3

4

4

4

5

6

7

8

9

10

11

12

KBA 2050 - D Downwards Elbow

KBA 2050 - R Right Elbow

KBA 2050 - U Upwards Elbow

KBA 2050 - L Left Elbow

KBA 2050 - P11 Panel Connection

KBA 2050 - S10 End Closer

KBA 2050 - X85 Special Straight Length





KBB 1650 Tap-off Box

KBB 2550 Tap-off Box

Company : Yener Tekstil

Project : orlu Tesisleri

Project No : 0120

54 m. (18 pc. x 3 m.)KBA 2050

8 pc. KBB 16506 pc. KBB 2550


7/33


8/33


9/33

Copper Conductor (Cu)

* New product group

Technical Characteristics

Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

Busbar Code

Rated Current

Fault LoopResistance (R PH-N)0

Fault LoopResistance (R PH-N)0

4 conductors

4 conductors

4 conductors

4,5 conductors

4,5 conductors

4,5 conductors

Fault LoopResistance (R PH-PE)0

Fault LoopReaktance (X PH-N)

Fault LoopReaktance (X PH-N)

Fault LoopReactance (X PH-PE)

Fault LoopImpedance (Z PH-N)0

Fault LoopImpedance (Z PH-N)0

Fault LoopImpedance (Z PH-PE)0

Standards

Rated Operational Voltage

Rated Insulation Voltage

Rated Frequency

Protection Degree

Housing Material

9

In A 1000 1250 1600 2000 *2250 2500 3000 3600 *4250 4400 5300 *6300

Short-circuit(peak)

Short-circuit Valueof Neutral Conductor(1 sec)

Short-circuit Valueof Protective Circuit(1 sec)

Short-circuit Valueof Neutral Conductor(peak)

Short-circuit Valueof Protective Circuit(peak)

Short-circuit(1 sec)

R 20 C(Calculation)20

Impedance

Ue

Ui

Icw

Icw

Ip

Ip

Ip

Icw

20

20

R

Z

f

IP

V

V

kA

kA

kA

kA

kA

kArms

m/m

m/m

Hz

IEC 60439-2: 2005-10

10 12 16 20 23 25 30 36 42 44 53 63

50

105

30

63

30

63

0,0350

0,0510

50

105

30

63

30

63

0,0260

0,0390

50

105

30

63

30

63

0,0200

0,0300

50

105

30

63

30

63

0,0160

0,0250

100

220

60

132

60

132

0,0170

0,0260

100

220

60

132

60

132

0,0130

0,0190

100

220

60

132

60

132

0,0100

0,0160

100

220

60

132

60

132

0,0080

0,0120

120

264

72

158

72

158

0,0090

0,0130

120

264

72

158

72

158

0,0070

0,0100

120

264

72

158

72

158

0,0050

0,0090

1000

1000

50/60

55

50

105

30

63

30

63

0,0400

0,0580

L1, L2, L3, N

PE(for 5 conductors)

Weight - 4 Conductors

Weight - 5 Conductors

Housing Cross Section(Sheet Metal)

PE(for 4 conductors)

Conductor Size

Resistance(at Rated Current,at Steady State Op. Temp.)Reactance(at Rated Current)

Impedance(at Rated Current)

Losses at Rated Current 13I R

1R

1X

1Z

0R

0

0

R

R

X

X

X

0Z

0

0

Z

Z

mm

mm

kg/m

kg/m

mm

mmxmm

mm

m/m

m/m

m/m

W/m

m/m

m/m

m/m

m/m

m/m

m/m

m/m

m/m

m/m

229,69

0,0490

0,0380

0,0620

525

525

262,5

918

7x75

28

33

0,0940

0,0990

0,1380

0,3050

0,1450

0,2470

0,1360

0,3940

0,2000

276,48

0,0360

0,0290

0,0460

700

700

350

968

7x100

36

42

0,0690

0,0790

0,1070

0,2600

0,1090

0,1530

0,1110

0,3040

0,1560

336,00

0,0280

0,0230

0,0360

910

910

455

1028

7x130

44

52

0,0540

0,0600

0,0830

0,2380

0,0870

0,1120

0,0870

0,2690

0,1240

349,31

0,0230

0,0190

0,0290

1120

1120

560

1088

7x160

52

60

0,0440

0,0580

0,0740

0,2110

0,0690

0,0810

0,0790

0,2330

0,1050

468,75

0,0250

0,0190

0,0310

1050

1050

525

1836

2x(7x75)

54

64

0,0480

0,0510

0,0710

0,1920

0,0680

0,1050

0,0710

0,2200

0,0990

513,00

0,0190

0,0140

0,0240

1400

1400

700

1936

2x(7x100)

70

82

0,0350

0,0410

0,0550

0,1840

0,0540

0,1440

0,0570

0,2380

0,0790

466,56

0,0120

0,0120

0,0170

1820

1820

910

2056

2x(7x130)

86

102

0,0260

0,0330

0,0430

0,1240

0,0400

0,1310

0,0460

0,1800

0,0620

541,88

0,0100

0,0090

0,0140

2240

2240

1120

2176

2x(7x160)

102

118

0,0250

0,0270

0,0370

0,1230

0,0390

0,1140

0,0360

0,1700

0,0530

638,88

0,0110

0,0100

0,0150

2100

2100

1050

2904

3x(7x100)

104

122

0,0240

0,0290

0,0380

0,1110

0,0360

0,1050

0,0420

0,1540

0,0560

589,89

0,0070

0,0080

0,0110

2730

2730

1365

3084

3x(7x130)

128

152

0,0180

0,0230

0,0300

0,0890

0,0290

0,1090

0,0330

0,1410

0,0440

714,42

0,0060

0,0070

0,0090

3360

3360

1680

3264

3x(7x160)

152

187

0,0130

0,0220

0,0250

0,0720

0,0200

0,0890

0,0310

0,1150

0,0380

174,00

0,0580

0,0410

0,0710

450

450

225

918

6x75

26

31

0,1120

0,0900

0,1470

0,3110

0,1540

0,2550

0,1290

0,4030

0,2020

E KBC-LINE

Voltage Drop Calculation

Voltage drop of a busbar system can becalculatedwith the following formula taking

into account the"" load distributionconstant.

V=3.L.I.(R .Cos+X .Sin) 101 1-3

= Voltage Drop (V)

= Load Distribution Constant

= Line Length (m)

= Line Current (A)

= Resistance (m/m)

= Inductive Reactance (m/m)

= Load Factor

V

L

I

R1X1

Cos

V

Load Distribution Factor

L

L1

L1

L1

L1

L2

L2

L2

L3

L3

L3

L2

L4

L4

L4

F

F

F

F

FF

L

F= Supply

L= Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2

Load

1.00

0.50

0.125

0.25

0.25

1,50 mm epoxy polyester painted pregalvanized sheet metal RAL 7038pregalvanized sheet metal or


10/33

KB A 16 5 0 T R 4 1

0

Feeder

Plug-in

Bolt-on

IP 55 5

Bolt-onPlug-inFedeer

012

4 il. 5 il. 4+

345

678

KBA

AluminiumCopper

(Al) A(Cu)

Order Code System

E KBLINE

*TYPE Utilization Type

Energy is suplied

from the joints.

Energy is supplied either

from the joints or theplug-in points.

Used where there is no need

to use tap-off boxes.

COMPONENTS

TYPE*

PROTECTION DEGREE

BUSBAR

CODE

CONDUCTOR TYPE

Unpainted -

Painted B

Conductors

Busbar Type

* New product group

Al

Conductor

Cu

Conductor

Conductor

Size

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

UTILIZATION TYPE

COMPONENT

UNPAINTED / PAINTED

Standard LengthSpecial LengthUpwards ElbowDownwards ElbowRight ElbowLeft Elbow

Upwards Vertical OffsetDownwards Vertical OffsetRight Horizontal OffsetLeft Horizontal Offset

Right Upwards Combined OffsetLeft Upwards Combined OffsetRight Downwards Combined OffsetLeft Downwards Combined OffsetUpwards Right Combined OffsetUpwards Left Combined OffsetDownwards Right Combined OffsetDownwards Left Combined Offset

Left Side Feeder "T"Right Side Feeder "T"Central Feeder "T"

Horizontal Expansion

Vertical Expansion

ReductionEnd CloserEnd Closer

Panel ConnectionPanel ConnectionUpwards Panel ConnectionUpwards Panel ConnectionDownwards Panel ConnectionDownwards Panel ConnectionRight Panel ConnectionRight Panel Connection

Left Panel ConnectionLeft Panel ConnectionPanel ConnectionPanel Connection

Transformer ConnectionUpwards Transformer ConnectionDownwards Transformer ConnectionTransformer ConnectionTransformer ConnectionRight Transformer ConnectionLeft Transformer ConnectionTransformer Connection

Flexible

Feeder BoxFeeder BoxCentral Feeder Box

STDX

UDRL

UVDVRHLH

KRUKLUKRDKLDKURKULKDRKDL

TYLTYRTO

YDT

DDT

RDS10S11

P10P11PU20PU21PD20PD21PR30PR31

PL30PL31P40P41

TR11TU21TD21TR31TR41TR51TL51TR61

F

B10B11BO

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

6x75

7x75

7x100

7x130

7x160

2x(7x 75)

2x(7x100)

2x(7x130)

2x(7x160)

3x(7x100)

3x(7x130)

3x(7x160)

4x(7x130)

08

10

12

13

16

20

25

27

30

40

41

50

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

-------

10

12

16

20

23

25

30

36

42

44

53

63

---

*

*

*


11/33

0

1

2

3050

- STD

- STD

KBA 2552

- STD

Bolt-on

Plug-in

Feeder

3000

X

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

2551

2552 -147

11

KB

E KBLINE

Electrical energy up to 800 A can be

supplied from the joints of bolt-on type

by bolt-on tap-off boxes.

As feeder or sub-feeder line,

Where a load has to be supplied

from the busbar.

Electrical energy up to 800 A can be

supplied from the joints and up to 400 A

can be supplied from the plus.

In application of bolt-on

As vertical feeder line high rise buildings

For frequent energy supply

For applications where there is no need

to use tap-off boxes.

Transformer - panel connections

Main panel - sub-panel connections

Generator, composition supplies

Sample Order:2500 A, Copper, Plug-in,IP 55, 4 Conductors

Sample Order:2500 A, Aluminium,Feeder, IP 55, 4 Conductors

Sample Order:2500 A, Copper, Feeder, IP 55,4 Conductors, 147 cm

Sample Order:3000 A, Copper, Bolt-on,IP 55, 4 Conductors

Minimum Length = 35 cm

XSpecial Straight

Length in (cm)

Bolt-on

Plug-in

Feeder

Special Straight Length

Busbar cross-section dimesions

* New product group

Standard Straight Length

3000

3000

L1L2L3N

L1L2L3N

L1L2L3N

NL3L2L1

950

Bolt-on

Bolt-on

Bolt-on

Bolt-on

Plug-in Plug-in

1100

3000

950

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

095

1100

3000

509

800

1000

1250

1600

1600

2000

25003050

3100

4000

4250

5000

*

*

*

*

130

130

155

185

215

250

300

360420

445

535

625

710

08

10

12

13

16

20

2527

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

36004250

4400

5300

6300

------

10

12

16

20

23

25

30

3642

44

53

63

---

A

(mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code


12/33

- U

325

400

325

400

L1L2L3N

3050 - D

- D 325

400

325 4

00L1

L2L3N

- L

B A

B A

L1L2L3N

KBA 2050 - R

- R

BA

B

A

L1L2L3

N

3050 - U

2550 - L

2

KB

E KBLINEElbows

Please call us for non-standard components.

Sample Order:

3000 A, Copper, Bolt-on,

IP 55, 4 Conductors

Upwards Elbow

Sample Order:3000 A, Copper, Bolt-on,

IP 55, 4 Conductors

Downwards Elbow


IP 55, 4 Conductors

Left Elbow

Sample Order:

2000 A, Aluminium, Bolt-on,IP 55, 4 Conductors

Right Elbow

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

The dimensions given above are minumum values.

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B

(mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code


13/33

KBA 2050-UV45

- LH

- RH

- UV

- DV

x

x

Y

Y

(cm)

(cm)

(cm)

(cm)

B

B

B

B

A

A

X

X

A

A

Y

23 5

40023 5

400

Y 23 5

04 0

23 5

400

L1L2L3N

L1L2L3N

L1

L2L3N

L1L2

L3N

3050 - RH60

3050 - DV45

13

KB

E KBLINEElbows

X=min:20 cm,max: *Please see table

Sample Order:X=60 cm, 3000 A, Copper

Bolton, IP 55, 4 Conductors

X=min:20 cm,

max: *Please see table

Sample Order:

X=60 cm, 3000 A, CopperBolton, IP 55, 4 Conductors

Y=min:15 cm / max:64 cm

Sample Order:

Y=45 cm, 2000 A, AluminiumBolt-on, IP 55, 4 Conductors

Y=min:15cm / max:64 cmSample Order:

Y=45 cm, 3000 A, Copper

Bolt-on, IP 55, 4 Conductors

Left Horizontal Offset

Right Horizontal Offset

Upwards Vertical Offset

DownwardsVertical Offset

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENTS

UNPAINTED / PAINTED


3050 - LH60

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

70

70

73

76

78

82

87

93

99

102

111

120

128

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B X

(mm) (mm) (cm)

*

*

*

*

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code


14/33

KBA 3050-KDR

KBA 3050-KUR

- K D L

- K U L

KUL

KDL

KUR

KDR

- K D R

- K U R

532

040

B

300

A

253

004

B

300

A

532

040

B

300

A

325

400

B

300

A

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

3050 - KUL

3050 - KDL

4

KB

E KBLINEElbows


Sample Order:

3000 A, CopperBolt-on, IP 55, 4 Conductors

Sample Order:3000 A, Aluminium


Sample Order:

3000 A, Copper


Sample Order:

3000 A, AluminiumBolt-on, IP 55, 4 Conductors

Upwards RightCombined Offset

Downwards RightCombined Offset

Upwards LeftCombined Offset

Downwards LeftCombined Offset

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED


800

1000

1250

1600

1600

2000

2500

3050

31004000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735825

915

1000

355

355

367

383

398

415

440

470

500

512558

603

645

08

10

12

13

16

20

25

27

3040

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

44005300

6300

------

10

12

16

20

23

25

30

36

42

4453

63

---

A B

(mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code


15/33

KBA 3050-KLD

KBA 3050-KLU

- K L D

- K L U

KLU

KLD

KRU

KRD

- K R D

- K R U

23

5

400

B300

A

32

5 400

B

300

A

325

00

4

B

300

A

32

5 00

4

B

30

0

A

L1L2L3N

L1L2L3N

L1

L2L3N

L1L2L3N

3050 - KRU

3050 - KRD

15

KB

E KBLINEElbows


Sample Order:


Sample Order:


Sample Order:3000 A, Copper


Sample Order:3000 A, Copper


Right UpwardsCombined Offset

Right DownwardsCombined Offset

Left UpwardsCombined Offset

Left DownwardsCombined Offset

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED


800

1000

1250

1600

1600

2000

2500

3050

31004000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735825

915

1000

355

355

367

383

398

415

440

470

500

512558

603

645

08

10

12

13

16

20

25

27

3040

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

44005300

6300

------

10

12

16

20

23

25

30

36

42

4453

63

---

A B

(mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code


16/33

KBA 2050-RD16

KBA 2550-TYL

- T Y L

- T Y R

- T O

- RD

- S 1 0

- S 1 1

600

1000

665

335

B

A

C

B

A

C

B

A

C

600

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

2550 - S11

2550 - TYR

3050 - TO

6

KB

E KBLINE

Sample Order:

2500 A, Copper, Bolt-on,IP 55, 4 Conductors

Sample Order:

2500 A, Copper, Bolt-on,IP 55, 4 Conductors

Reduction

End Closer

Is used to close the end of busbar run.

Is used to change the busbar cross section.

Sample Order:

2000A / 1600A, Aluminium,Bolt-on, IP 55, 4 Conductors

Sample Order:2500 A, Aluminium, Bolt-on,

IP 55, 4 Conductors

Sample Order:


IP 55, 4 Conductors

Sample Order:

3000 A, Copper, Bolton,

IP 55, 4 Conductors

End Closer

End Closer

Reduction

Left Side Feeder "T"

Right Side Feeder "T"

Central Feeder "T"

800 A - 081000 A - 10

1250 A - 121600 A - 13

1600 A - 16

2000 A - 202500 A - 25

3050 A - 273100 A - 30

4000 A - 404250 A - 41

5000 A - 50

Standard Components


* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED


2550 - S10

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

710

710

735

765

795

830

880

940

1000

1025

1115

1205

1290

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B C

(mm) (mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code


17/33

B=.....mm

X=.....mmY=.....mmZ=.....mm=.....mm

L(cm)

KBA 2550-YDT

KBA 0800-F40

- Y D T

- D D T

- F

*

Y

L

B

Z

X

700

1500

L1L2L3N

L1L2L3N

4250 - DDT

17

KB

E KBLINE

Sample Order:2500 A, Aluminium, Bolt-on, 4 Conductors

Sample Order:4250 A, Copper, Bolt-on, 4 Conductors

Sample Order:800 A, Aluminium

This side is punched accordingto the needs of the custommer.

Used at every 40 m in horizontallong lines and for crossing buildingexpansions.

For vertical application in many storeybuilding.

Transformer - busbar,

Panel - busbar connections.

One vertical expansion unit is advisedto be used at every floor betweenfixed support points.


Vertical Expansion

Flexibles


Vertical Expansion

Flexible are used for

Flexibles & Expansions


BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

Attention!The total length of the module should be adjustedto 1500 mm. after installation.



18/33

2550 - P10

3650 - PU20

4250 - PD20

Sample Order:

2500 A, Copper, Bolt-on,for Panel Feeder

Attention !...

The position of the panel board conductors

and the position of the busbar according

to panel board must be taken into accountbefore installation.

Side is defined as 0

Side is defined as 1

Panel Feeder

Panel Feeder

Panel Feeder

Panel Connection

Upwards Panel Connection

Downwards Panel Connection

Panel Connections

* Please call us for non-standard components..** Panel connection unit connection bars have M12x40 size screws.

1 E-Line KB Busbar

2 Panel ConnectionPlate

3 Opening on thepanel board

Sample Order:


for Panel Feeder

- P 1 0

- P U 2 0

- P D 2 0


for Panel Feeder

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

UNPAINTED / PAINTED

COMPONENT


KB

L1

L1N

N

L3

L2L3L2

N

NL1

L1L2

L3

L2L3

PU20

PD20 NL3

L2L1

325

400

325 4

00

150

L1L 2

L3N

253

040

325 4

00

150

100

100

L1

L1

L2

L2

L3

L3

N

N PE

100

100

100

100 100

8

E KBLINE

50

50

Aluminium (Al) Copper (Cu)

Rated

Current

Rated

Current

800

1000

1250

1600

08

10

12

13

1000

1250

1600

2000

2250

10

12

16

20

23

75

75

100

130

160

40

40

40

40

40

17,5

17,5

30

25

20

225

225

250

280

310

175

175

200

230

260

4

4

4

5

6

6x75

7x75

7x100

7x130

7x160

BusbarCode

BusbarCode

ConductorsA

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm) Figure

1

1

2

2

4 5 6

100

100

100

100

100

515

D

D

E

465

150

BC C23

12,5

12,5

14

7

A

2

1

3

100

100

100

100

100

515

D

D

E

465

150

B B BC C23

12,5

12,5

14

7

A

2

1

3

100

100

100

100

100

515

D

D

E

465

150

B BC C23

12,5

12,5

14

7

A

2

1

3

P10L1

N

L 2

L3

L3

L2L1

N

150

250

50


19/33

* Please call us for non-standard

components.

Attention !...




The dimensions given aboveare minumum values.

P11 L1N

L 2

L3L2

L1

PU21

PD21

150

250

532

040

325 4

00

150

L1L 2

L3N

NL3

L2L1

532

040

325 4

00

150

19

Busbar Connection

E KBLINE

50

50

50

L3N

2

2500

3000

3600

4250

1600

2000

2500

3050

25

30

36

42

16

20

25

30

196

246

306

366

40

40

40

40

17,5

30

25

20

345

395

455

515

295

345

405

465

4

4

5

6

2(7x75)

2(7x100)

2(7x130)

2(7x160)

A(mm)

B(mm)

C(mm)

D(mm)

E(mm)

100 100 100

100

100

100

100 100 100100 100 100

100

100

100

100

100

100

515

515

515

D D D

D D D

E E E

465

465

465

150

50

150

50

150

50

B B B B B BB B B B B BC C CC C C

23

23

23

12,5 12,5 12,5

12,5

12,5

12,5

14 14 14

7 7 7

A A A

2 2

1 1 1

3 3 3

4 5 6

L1

L1N

N

L3

L2L3L2

N

NL1

L1L2

L3

L2L3

2550 - P11

3650 - PU21

4250 - PD21

Sample Order:

2500 A, Copper, Bolt-on,for Busbar Feeder

Busbar Feeder

Busbar Feeder

Busbar Feeder

Busbar Connection

Upwards Panel Connection

Downwards Busbar Connection

Sample Order:


for Busbar Feeder

- P 1 1

- P U 2 1

- P D 2 1


for Busbar Feeder

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

UNPAINTED / PAINTED

COMPONENT

KB


Rated

Current

Rated

Current

BusbarCode

BusbarCode

Conductors Figure


20/33

0The dimensions given above are minumum values.

* Please call us for non-standard components.

4 5 6

L1

L1N

N

L3

L2L3L2

N

NL1

L1L2

L3

L2L3

PL31

PR31

NL3

L2L1

PR30

A

B

150

A

B

NL3L2L1

PL30

P40 P41

860

200

L1

L1

L1

L2

L2L2

L3 L3NN

N

516

165

165

165 16

5

110

165

011L1

L2L3 L3

N

086

200

Panel Connection

E KBLINE

50

A

B

150

A

B

50

NL3

L2L1

A

B

150

A

B

NL3L2L1

50

A

B

150

A

B

50

2 2

100 100100 100

100

100

100 100100 100100 100

100

100

100

100

515

515

D D

D D

E E

465

465

150

150

50

50

B B BB B BB B BC CC CC C

23

23

12,5 12,5

12,5

12,5

14 14

7 7

A A

1

3

1

3

100

100

L1

4 Conductors

5 Conductors

L1

L2

L2

L3

L3

N

N PE

100

100

100

100 100

1

1

2

2

2

100100

100

100 100 100

100

100

515

D

D

E

465

150

50

B B B B B B BB BC C C

23

12,5

1

2,5

14

7

A

1

3

A and B dimensions of PL30 and PL31 are same

as left and right elbows, please refer to page 12

for the dimensions.

2550 - PR30

4250 - PL31

3050 - P40

Right Panel Connection

Left Panel Connection


for Panel Feeder


for Busbar Feeder

Panel FeederBusbar Feeder

Panel Feeder

Busbar Feeder

- P R 3 0- P R 3 1

- P L 3 0

- P L 3 1

- P 4 0- P 4 1

Panel Connection

Sample Order:

3000 A, Copper, Bolt-on,for Busbar Feeder

Panel FeederBusbar Feeder

Attention !...




BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

UNPAINTED / PAINTED

COMPONENT

KB

1 E-Line KB Busbar

2 Panel Connection Plate

3 Opening on the panel board

4400

5300

6300

------

3100

4000

4250

5000

44

53

63

---

30

40

41

50

392

482

572

658

40

40

40

40

30

25

20

25

545

635

725

812

495

585

675

762

4

5

6

-

3(7x100)

3(7x130)

3(7x160)

4(7x130)

A

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm)


Rated

Current

Rated

Current

BusbarCode

BusbarCode

Conductors Figure


21/33

KBA 2552-TR11

KBA 2552-TD21

2552 - TU21

2550 - TR31


Sample Order:2500 A, Aluminium, Feeder, 4 Conductors

Sample Order:2500 A, Copper, Feeder, 4 Conductors

Sample Order:2500 A, Aluminium, Feeder, 4 Conductors

Sample Order:2500 A, Copper, Bolt-on, 4 Conductors

For transformer and panel connectionapplications EAE design and planninggroup will prepare your projects uponrequest.

For the design the following informations are

required;

Plan of transformer and panel board room,heights.Transformer dimensions, distance betweenbushings.Panel board dimensions.

TransformerConnection


UpwardsTransformer Connection

DownwardsTransformer Connection


For connection dimensions please referto tables on pages 18, 19 and 20.

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

- T R 1 1

- T R 3 1

- T U 2 1

- T D 2 1


KB

L 1

L 2

L 3

N

TR11

TR31

TU21

TD21

L1

N

L 2

L 3

L 3

L2

N

L1

165

mi 25

5n

860

165

101

165

L1

L1

L2

L2L3 L3

N

N

200

150

250

NL 3

L2L1

325

400

5

32

400

150

L1L 2

L3N

325

040

5

32

400

150

21

E KBLINE

50

50

50


22/33


BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

KB

KBA 2552-TL51

2550 - TR41

3650 - TR61

2552 - TR51

Sample Order:2500 A, Copper, Feeder,4 Conductors

Sample Order:2500 A, Aluminium, Feeder,

4 Conductors

Sample Order:2500 A, Copper, Bolt-on,4 Conductors


RightTransformer Connection

LeftTransformer Connection

Sample Order:3600 A, Copper, Bolt-on,4 Conductors


- T R 6 1

TR61

670

2000

290

670

020

L 1

L 2

L 3

Nmin.

110

mn

11i .

0

TR51

TL51

670

2000

290

670

L 1

L 2

L 3

N

NL3

L2L1

- T R 4 1

- T R 5 1

- T L 5 1

- T R 4 1

nmi

.

110

TR41mn 25

i .0

2

E KBLINE

NL3

L2L1

A

B

150

A

B

50

A

B

150

A

B

50

L 1

L 2

L 3

N

250

150

200

min.100


Please refer to page 12 for the dimensions.

A and B dimensions of TR51 and TL51 are sameas left and right elbows.

For transformer and panel connectionapplications EAE design and planninggroup may prepare your projects uponrequest.

For Project;

Plan of transformer and panel board room,

heights.Transformer dimensions, distance betweenbushings.Panel board dimensions.



23/33

A

23

E KBLINE

Proposed Connection Details to EAE Transformer & Panelboard Modules

Determination of Special Length

After the installation of standard 3m lengths, you will be in need of special lengths which are smaller than 3m. The minimum

length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.

busbar

"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other.

A=Length of Special Busbar


24/33

A

(mm)

B

(mm)

C

(mm)

E KBLINETap-off Boxeswith Fused Switches (SYK)

KB

BUSBAR TYPE

CONDUCTOR

PROTECTION

DEGREE

RATED CURRENT

BOX TYPE

IP-55-5

4 - 05 - 1

160 A-16250 A-25400 A-40630 A-63

Bolt on- BPlug in- P

CABLE GLAND PLATES

Please call us for non-standard tap-off boxes.

Cable Gland Plates

Tap-off boxes are equipped withEAE SYK fused switchesThe tap-off boxes are in red RAL3020 colour as standard.

EAE SYKCan operate under loadAre equipped with NH fuse holdersHave interlock mechanism

SYK 160 ASYK 250 ASYK 400 ASYK 630 A

Tap-off boxes can be equipped with any brandof switches, circuit breakers and etc.

Sample Order:Bolt-on / 630 A / IP-55 /5 Conductors

Sample Order:Plug-in / 400 A / IP-55 /5 Conductors

KBB 6351

KBP 4051

Bolt-onTap-off Boxes

Plug-inTap-off Boxes

Ce

l

abl

Gan

dPlat

e

on3

e)

(

s ids

Cabl

Glan

dPlate

e(o

n3s i

des)

KB

KBKBKB

B

BBB

1

246

6 5 0

5 5 00 5 03 5 0

KBKBKB

KB

PPP

P

124

5

6 5 05 5 00 5 0

0 5 0

Mat.Cable

Gland TypeOrderCode

InnerDiameter

(mm)Sheet RP0----

Sheet RP1 25M32

M40Sheet RP2 32

Sheet RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

Tap-off

Boxes

Standard

Gland

FuseSize

4

KBB 16

KBB 25

KBB 40

KBB 63

KBP 16

KBP 25

KBP 40KBP 50

520

670

670

700

520

670

670750

300

380

380

420

300

380

380420

190

240

255

255

190

240

255255

RP2

RP3

RP4

RP4

RP2

RP3

RP4RP4

NH00

NH 1

NH 2

NH 3

NH00

NH 1

NH 2NH 3

CA

B

L1L2 L3

N

L1L2L3

N

C

B

A

70

20

40

40

A

A

50

50


25/33

25

E KBLINETap-off Boxesfor MCCB's

Please call us for non-standard tap-off boxes.

Special Cable Gland Plates

Sheet RPK0---- ----

Sheet RPK1 18M25

M32

M40

1xSpecial

Sheet

Sheet

Sheet

RPK2

RPK3

RPK4

25

32

63

* Tap-off boxes can be equipped with any brandof MCCB's.

Cable Gland Plates

Mat. CableGland Type OrderCode InnerDiameter(mm)

Sheet RP0---- ----

Mat.Cable

Gland TypeOrderCode

InnerDiameter

(mm)

Sheet RP1 25M32

M40Sheet RP2 32

Sheet RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

KB

BUSBAR TYPE

CONDUCTORPROTECTION DEGREE

RATED CURRENTBOX TYPE

IP-55-5

4 letken-05 letken-1

160 A-16250 A-25400 A-40630 A-63800 A-801000 A-10

Bolt on- BPlug in- P

CABLE GLAND PLATESSWITCH TYPE M- MCCB / B- Empty

Bolt-on

Tap-off Boxes

KBKBKBKB

KBKBKBKB

KBKBKBKB

KBKB

KBKB

BBBB

BBBB

BBBB

BB

BB

1246

1246

8811

88

11

6 5 0 - B15 5 0 - B10 5 0 - B13 5 0 - B1

6 5 05 5 0 - M10 5 0 - M13 5 0 - M1

- M1

0 4 0 - B10 5 0 - B10 4 0 - B10 5 0 - B1

0 4 00 5 0 - M1

0 4 0 - M10 5 0 - M1

- M1

Sample Order:Bolt-on / 630 A / IP-55 /

5 Conductors, empty tap off box

Sample Order:Bolt-on / 800 A / IP-55 /5 Conductors,empty tap off box

Sample Order:Plug-in / 400 A / IP-55 /5 Conductors, empty tap off box

KBB 6351 - B1

KBB 8051 - B1

KBP 4051 - B1

KBKBKBKB

KBKBKBKB

PPPP

PPPP

1246

1246

6 5 0 - B15 5 0 - B10 5 0 - B13 5 0 - B1

6 5 0 - M15 5 0 - M10 5 0 - M13 5 0 - M1

A(mm)

B(mm)

C(mm)

RPK3RPK4RP4RP4RP4RP4RPK3

RPK4RP4RP4

500500700700950950500

500700700

300300300300350350300

300300300

KBB 160KBB 250KBB 400KBB 630KBB 800KBB 1000KBP 160

KBP 250KBP 400KBP 630

220220220220305305220

220220220

Tap-offBoxes

StandardGland

70 40A

20 40A

Ce

lan

l

abl

Gd P

ate

(on3

de

)

si

s

L1 L2L3 N

C

B

A

50

Ce

lan

abl

Gd P

late

(on3

de

)

si

s

L1 L2L3 N

C

B

50

Ce

lan

l

abl

Gd P

ate

(on3

de

)

si

s

Plug-in

Tap-off Boxes

L1 L2L3 N

C

B

A

50

A


26/33

Feeder Boxes

KB

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

C C40 4040 40

26

One way system,

4 conductors

One way system,

5 conductors

2 and 3 ways systems,

4 conductors

2 and 3 ways systems,

5 conductors

E KBLINE

250 250 250

B BB

D D D

A A A

150 150 150

200

250

B

D

A

150

200

Ampere Ratings

* New product group

Please call us for special applications or for applications with MCCB'sThe dimensions given above are minumum values.

1

2

3

4

KBA

A B C D

(mm) (mm) (mm) (mm) (mm)

800

1000

1250

16001600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

500

500

500

500

500500

500

500

500

700

700

700

700

520

520

520

520

520520

520

520

520

520

520

520

520

350

350

350

350

350550

550

550

550

765

765

765

945

350

350

350

350

350300

300

300

300

500

500

500

500

1

1

1

1

12

2

2

2

3

3

3

4

08

10

12

1316

20

25

27

30

40

41

5000

1000

1250

1600

2000

22502500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

2325

30

36

42

44

53

63

---

*

*

*

B10

B11

L1L2

L3NPE

BO

L1L2

L3NPE

L1L2

L3NPE

L1

L2L3

NPE

Cable Gland Plates

Busbar

Housing Type

Cable

Gland Plate

Type

Aluminium

(Al)

Copper

(Cu)

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

Gland

Type

KBA 2750 - B10

KBA 2550 - BO

3650 - B11

Sample Order:3050 A, Aluminium, Bolt-on

Sample Order:3600 A, Copper, Bolt-on

Sample Order:2500 A, Aluminium, Bolt-on

- B 1 1

- B O

- B 1 0Feeder Box

Feeder Box B11

Central

Feeder Box BO


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Selection Feeder Boxes

front

27

E KBLINE

B11

B11

B10

B10

B11

B10

Application of

Feeder Boxes for the horizontal lines

Application of

Feeder Boxes for the vertical lines

In horizontal applications neutral conductoris considered to be lower conductor.

In vertical applications theneutral conductor shouldbe on the right side.


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BR4300400500600

200

BR40

40

UDD

IDD

IDY

300400-----2000

300400-----2000

300

400-----2000

UDYB 300400...1000

E KBLINEFixing Elements

ORDER CODE

LENGTH L (mm)

KB UT FIXING SET

Supports

Steel Dowel

Extension Unit

Theaded Rod

Steel Dowel

Extension Unit

Theaded Rod

IDT Fixing Element


* New product group

IDD

24

IDT

IDY

BR4

UDDL

IDDL

UDD

UDYB

UDYB

KB UT

IDY

28

15x

35

15x

35

155

105

L

L

105

155

350

350

350

400

450

450

500

550

600

650

750

800900

L

(mm)

800

1000

1250

1600

1600

2000

2500

3050

3200

4000

42505000

*

*

*

*

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300------

08

10

12

13

16

20

25

27

30

40

4150

10

12

16

20

23

25

30

36

42

44

53

63---

*

*

*

Al

Conductor

Cu

Conductor

RatedCurrent

RatedCurrent

BusbarCode

BusbarCode


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PDD 300400...2000

PDDB

STK

UDY

STS

300400...1000

200300400

300400-----2000

200300400

L

29

E KBLINEFixing Elements

ORDER CODE

LENGTH L (mm)

Supports


BRA 12-05BRA 12-10

BRA 14-05BRA 14-10BRA 13BRA 13

BRA 9-3BRA 9-4

Threaded RodThreaded Rod (M10x1000)

Threaded Rod (M12x500)Threaded Rod (M12x1000)Exstension Unit (M10)Exstension Unit (M12)

Steel Dowel (M10)Steel Dowel (M12)

(M10x500)

Threaded Rods

ExstensionUnit

Steel Dowel

Diameter of thehole to be drilled

M10.....14M12.....16

UDD

STSSTS

TMP 5

UDY

PDD PDD

PDDB

PDDB

STK

IDD

STK

UDYL

L

L

L

L


30/33

0

Certificate

E KBLINE

EC CONFORMITY CERTIFICATE

Product Group

Standard

Type Tests

This conformity certificate has been issued after running the below listed tests at laboratories.

1- Temperature-rise limits

2- Dielectric properties

3- Short-circuit strength

4- Effectiveness of the protective circuit

5- Clearances and creepage distances

6- Mechanical operation

7- Degree of protection

8- Electrical Characteristics

9- Structural Strength

10-Crushing resistance11-Resistance of insulating materials to abnormal heat

12-Flame Propagation

Manufacturer

E-Line KB Busbar Energy Distribution System

IEC 60439-2

EAE Elektrik A..

EAE Elektrik A..

Cakmakli Mahallesi, 2. Cadde, 119. Sokak, No:12 34522 Kirac-Hadimkoy-IstanbulTel: +90 (212) 886 23 90 Fax: +90 (212) 886 24 20 http://www.eae.com.tr

EAE Elektrik A..

Cakmakli Mahallesi, 2. Cadde, 119. Sokak,No:12 34522 Kirac-Hadimkoy-Istanbul


31/33

31

Certificate

E KBLINE


32/33

32

Product Overview

E KBLINE

800A...6300A

COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)

1-Standards & Certification:

Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a separate type test certificate

from an independent internationally accredited laboratory.

Each product shall have a Type Label, which indicates the brand, type of the unit, conductor number and electrical details.

2-General Structure of Products:

Busbar system shall have Sandwich-Compact structure. Aluminium or Copper conductors shall be tin plated along the entire length. Housing

shall be 1, 50 mm galvanized steel or if required housing shall be RAL7038-Electrostatic painted.

2.1- Electrical Characteristics:

Busbar systems nominal insulation voltage shall be 1000V.

As per ampere rates, minimum short circuit values shall be like below;

For Aluminium Conductors;

- 800, 1000 and 1250A:1sec/rms-50kA, Peak-110kA

- 1600, 2000 and 2500A: 1sec/rms-100kA, Peak-220kA

- 3000A and above: 1sec/rms-120kA, Peak-264kA

Temperature rise shall be maximum 50K over 40C ambient temperature for both tin plated Aluminium and Copper conductor busbars.

2.2- Housing and Structure:

Busbar system shall have Sandwich-Compact structure.

Compact structure of the housing shall be provided by M6 screws applied at every 10 cm along the entire length.

Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply

special dimensioned units in short time, if the project conditions requires.

For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.

For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.

2.3- Conductors:

Compact busbar system shall have Nickel and Tin-plated EC grade aluminium conductors (800-4250A). / Compact busbar system shall have Tin-

plated Electrolytic copper conductors (1000-6300A).

Busbar system shall have below number of conductors and phase configuration;

a)4 Conductors:(4 full size conductors + Housing (earthing) )

b)4 Conductors:(4 full size conductors + earth conductor + Housing)

c) 5 Conductors:(5 full size conductors + Housing (earth)

d) 5 Conductors:(5 full size conductors, 5th bar shall be used as clean earth + Housing

Neutral conductor shall have the same cross-section (100%) of phase conductors.Conductor and housing expansion differences shall be absorbed at the joints using Z shaped offsets.

2.4- Insulation:

For strong and long life time insulation system, there shall be 2 layers of extruded PP (Polypropylene) and 3 layers of B class polyester film

(Mylar) between neighbour conductors. Conductors shall be packed and placed into the housing without leaving any air gap for compact

(sandwich) structure.

2.5- Joint Structure:

Electrical and mechanical connection shall be made at joints by single bolt joint construction and each joint shall have two Belleville washers.

The joint shall be with direct overlapping of the conductors.

Insulators of the joint shall be manufactured of glass-reinforced polyester.

Joints shall be realized by a torque spanner (wrench) set at 80Nm.

To prevent the joints transportation damages, they shall be protected by plastic caps, which shall be removed before installation.

Joint bolt shall be locked from both sides (Bolt head and nut).

2.6- Protection:

Protection degree of the busbar system shall be IP55.

3-Tap Off Boxes:

Rating of plug-in tap off boxes shall start from160A and shall be up to and including 500A. Rating of Bolt-on tap off boxes shall start from160A and

shall be up to and including 1000A. Plug-in tap off boxes shall be installed, when the busbar line is energized.

Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the

busbar, when the switch is at ON position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at ON position.

It shall be possible to install bolt-on tap off boxes up to 1000A to each joint of plug-in and bolt-on busbars. It shall be possible to install a bolt-on

tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off box shall be placed instead of

the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any

pieces.

When the switch is at OFF position and the door is open, tap off box shall be at IP2X protection level. (There shall not be any accessible live part

in the box).

Tap Off boxes shall be suitable for any brand of MCCB.

Contacts of plug-in tap off box shall be silver-plated copper. Contacts of bolt-on tap off box shall be tin-plated copper.

While inserting the contacts of Plug-in tap off boxes, earth contact shall make first touch.

Any extra piece shall not be needed to install tap off boxes.Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.

4-Installation and Commissioning:

Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque

values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturer's test procedures. The results of

the test shall be reported to the manufacturer. Minimum insulation value shall be 1Mohm.

Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

For Copper Conductors;

- 1000, 1250, 1600, 2000 and 2250A:1sec/rms-50kA, Peak-105kA

- 2500, 3000, 3600 and 4250A: 1sec/rms-100kA, Peak-220kA

- 4400A and above: 1sec/rms-120kA, Peak-264kA


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Compact Busbar Distribution System

800...6300A

Plug-in Busbar Distribution System160...800A

Small Power Plug-in Busbar Distribution System100-160-225A

Plug-in Busbar Distribution System40-63A

Multi-Conductor Lighting Busbar System25-32-40A

Lighting Busbar System25-32-40A

Multi Conductor Trolley Busbar System35...250A

Underfloor Ducting Systems

Raised Floor Energy Distribution Systems25...63A

E-LINE KB

E-LINE KO

E-LINE MK

E-LINE KAP

E-LINE DL

E-LINE KAM

E-LINE TB

E-LINE DK

E-LINE DKY

E-LINE UK

Trunking Busbar E-Line_KB

Documents

Transcript of Trunking Busbar E-Line_KB