(Trouser Finishing

Machinery)  

Presented By: Shailesh Prajapati

Sneha B. Hulkoti

R.O.I. CALCULATION FOR DIFFRENT LEVEL OF TECHNOLOGY

Department of Fashion Technology , NIFT Bangalore

Basic level of technology

Steam iron and table

Features

• Easy to use. • Steam valve to adjust steam level• Metal base plate in iron• Heavy weight to provide good pressure• Wooden handle • Table top has four layers of insulating material • Guide for iron wire

Specification of steam iron table

• Cost of steam iron = Rs. 5500

• Cost of iron table= Rs. 24500

• Standard Minute Value (SMV) = 1.2 min (per trouser)

• Production per hour= 60/1.2

=50 pcs.

• Production per day= 50*8

= 400 pcs.

 

INTERMEDIATE LEVEL

Bri-193/301 Finishing Table for Trouser Hem

Special features of the machine: 

Patented heating system • Especially developed for the garment industry, our

patented heating system saves energy costs up to 30 % and shortens the heatingup times of the ironing bucks.

 

Ironing bucks• The upper and lower bucks as well as the left and right

ironing bucks are shaped perfectly through a special digital surface processing technique (CNC treatment).

CONTI…..

Covers for ironing bucks • The usage of high quality materials provides a long working-

life and optimal ironing results.

 

Vertical adjustment of the machine • The height of the machine is ergonomically adjustable and

therefore provides a more efficient work place.

Adjustable pedal • The pedal is ergonomically adjustable and therefore provides a

more efficient work place.

 

Construction units and components • BRISAY uses only the highest-quality components,

produced by internationally known manufacturers, to ensure the best reliability of the machines.

 

Power supply • All machines are ready for installation and connection

to a central power supply (steam, exhaust and air). Steam traps are standard equipment.

 

CONTI…..

Pressing machine for off-pressing of trouser legs double (with Buck and Head)

INTERMEDIATE LEVEL

Features

• Control by microprocessor

• Vertical head plate movement and exact positioning (digital)

• Pressure regulation programmable steplessly (digital)

• Positioning vacuum in the buck shape

• Vacuum in the head plate

• Blowing in the buck plate

• Steaming head and buck plate

• Head guards

• Cpl. techn. documentation

 

HIGHEST LEVEL

Trouser Blower Topper -VEIT 8741

Advantages

• The patented electromotive carriage drive of the hem clamping device ensures problem-free finishing of even sensitive stretch fabrics without any damage. This is due to the highly precise stretch control function (option VEIT-O-STRETCH or anti stretch for legs).

• Loading height is easily adjustable in 3 steps using foot pedal (with option for short trousers).

• Smooth and steady running of carriage improves the finish quality.

• Trousers with a waistband width of 480 - 1430 mm / 19 - 56 inch can be finished without any pre-adjustments.

• The trousers are two-dimensionally tensioned in a semi-circle to further improve the finish quality (with the option waistband tensioning device "body").

Advantages

• Patented and wear less waistband tensioning devices for a long life cycle.

• Increased pressure and air volume flow due to optimized air system for ideal finish results.

• The modular system allows a combination of the base unit with waistband longitudinal or lateral tensioning as well as with many other options.

 

Advantages

Features

• Timing belt drive for the hem clamps

• Strong motor for more stretching power

• VEIT-O-STRETCH

• Option waistband tensioning system "Body“

• Option Short Trouser package

• Option pocket presses

Specification of Trouser Blower Topper-

• Cost of Trouser Topper= 470000• Standard Minute Value (SMV) = 0.5 min(per trouser)• Production per hour= 60/0.5

= 120 pcs• Production per day= 120*8

= 960 pcs.

ROI FOR BASIC AND HIGHEST LEVEL OF TECHNOLOGY

DESCRIPTION BASIC LEVEL OF TECHNOLOGY

HIGHEST LEVEL OF TECHNOLOGY

SAM value per Trouser 1.2 min 0.5 min

Production per day(8 hr shift) 400 pcs 960 pcs

Production per month 10400 24960

Production Target 1500 pcs per Day 1500 pcs per Day

No, of machine req. for Target production

3.75~ 4 1.56~ 2

Salary per operator Rs. 3000 Rs. 3000

Salary per operator per Annum Rs. 36000 Rs. 36000

DESCRIPTION BASIC LEVEL OF TECHNOLOGY

HIGHEST LEVEL OF TECHNOLOGY

Total Salary (A) Rs.144000 Rs. 72000

Cost of Machine Rs. 30000 Rs. 470000

Annual Depreciation 15% 15%

Finishing Price Per Trouser Rs.0.31 Rs.0.31

Yearly CM price per machine Rs. 38688 RS. 92851

Yearly CM price (B) RS.154752 RS. 185702

Effective CM price constant(B-A)

Rs.10752 Rs. 113702

ROI CALCULATION

Year 1 Depreciated value(C)

RS. 26086*4=104344 Rs.408696*2=817391

ROI =(B-A)/C 0.103 (10.3%) 0.139 (14%)

Reference

• US Patent-5711097• www.ramsonsindia.com• US Patent-3502250

THANKS