Trouble shooting your Arctic Breeze 12 volt air ...

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Hammond Air Conditioning Ltd. 125 Samnah Crescent Ingersoll, Ontario N5C 3J7 Phone: 1-800-267-2665 Email: [email protected] Trouble shooting your Arctic Breeze 12 volt air conditioning system NOTE: This battery disconnect will automatically disengage the AC system when battery voltage drops below 12 volts and will automatically restart the system when battery voltage reaches 12.5 volts for a period of 15 to 30 seconds. Nothing works, not even blower Exceeds 12.5 volts Go to step 2 1 Check the voltage. Battery voltage low. Recharge batteries Was disconnected Reset 2 Check system breaker Was engaged. Go to step 3 Fuse was blown. Replace fuse, and check blower operation. 3 Check 7.5 amp ATO fuse inside condenser\ compressor box.(remove from fuse holder has RED wire) Fuses OK. Go to step 4. No power at fuse -check battery connections -ensure 12.5 volts available -check power in/out of breaker -may have faulty small relay -may have faulty battery disconnect switch See wiring diagram or dealer 4 With a 12 volt test light check for power available in/out of the 7.5 amp ATO Test light indicates power Go to step 5 Test light indicates power Wire may have become disconnected at blower switch or faulty ground 5 Disconnect 4 prong weather-pack connector at back of compressor box and check for power on the red wire coming out of the compressor box No power on red wire If power at fuse but no power at red wire on weather-pack connector, then wire must be broken. Repair and try again. Blower works but compressor does not start. Yes they do. Check to ensure both condenser fans operate. 1 Turn thermostat knob all the way clockwise to max cold position. The compressor and condenser fans should start to operate. No, the compressor does not start. Go to step 2. Fuse was blown. Replace fuse and check system operation. 2 Check 20 amp fuse for condenser fans. Fuses OK. Go to step 3. Yes, 12 volt in and out of switch. Go to step 4. 3 Check for 12 volt power at the binary switch, located on dryer. 12 volt found on one side only. System may be low/empty of refrigerant or may have faulty binary switch. If system is low, find and repair leak. Relay has power and clicks, but compressor still does not start. Note: condenser fans should also engage the same time as comp. Compressor motor may be faulty or require new brushes. Check all cable connections to ensure good contact and 12v power present. Check to ensure good ground available. 4 Check for 12 volt power and proper ground at small wires of the 75 amp relay. Relay should click as evaporator blower is turned on and off. Relay does not click but 12 volt is available on small white wire and ground is ok. Relay may be faulty ----- replace it. Everything runs, but the system does not blow cold air. Both coils are clean and have lots of air flow. Go to step 2. 1 Check to ensure the coils are both clean, evap coil located in cab and condenser coil located in compressor box. Coils require cleaning. Clean the coils and try again. Found leaks. Repair and refill. 2 Check system over for refrigerant leaks. Some refrigerant may have leaked out. No leaks found. Check pressures and feel return line temperature. Should be cold. Yes, the belt is tight. 3 Check belt tension to ensure compressor is operating at proper speed. Belt may have been slipping. Replace and tension belt.

Transcript of Trouble shooting your Arctic Breeze 12 volt air ...

Hammond Air Conditioning Ltd. 125 Samnah Crescent Ingersoll, Ontario N5C 3J7 Phone: 1-800-267-2665 Email: [email protected]

Trouble shooting your Arctic Breeze 12 volt air conditioning system NOTE: This battery disconnect will automatically disengage the AC system when battery voltage drops below 12 volts and will automatically restart the system when battery voltage reaches 12.5 volts for a period of 15 to 30 seconds. Nothing works, not even blower

Exceeds 12.5 volts Go to step 2 1 Check the voltage.

Battery voltage low. Recharge batteries

Was disconnected Reset 2 Check system breaker Was engaged. Go to step 3 Fuse was blown. Replace fuse, and check blower operation. 3 Check 7.5 amp ATO fuse inside

condenser\ compressor box.(remove from fuse holder has RED wire)

Fuses OK. Go to step 4.

No power at fuse -check battery connections -ensure 12.5 volts available -check power in/out of breaker -may have faulty small relay -may have faulty battery disconnect switch See wiring diagram or dealer

4 With a 12 volt test light check for power available in/out of the 7.5 amp ATO

Test light indicates power Go to step 5

Test light indicates power Wire may have become disconnected at blower switch or faulty ground

5 Disconnect 4 prong weather-pack connector at back of compressor box andcheck for power on the red wire coming out of the compressor box

No power on red wire If power at fuse but no power at red wire on weather-pack connector, then wire must be broken. Repair and try again.

Blower works but compressor does not start. Yes they do. Check to ensure both condenser fans operate. 1 Turn thermostat knob all the way

clockwise to max cold position. The compressor and condenser fans should start to operate.

No, the compressor does not start. Go to step 2.

Fuse was blown. Replace fuse and check system operation. 2 Check 20 amp fuse for condenser fans. Fuses OK. Go to step 3. Yes, 12 volt in and out of switch. Go to step 4. 3 Check for 12 volt power at the binary

switch, located on dryer. 12 volt found on one side only. System may be low/empty of refrigerant or may have faulty binary switch. If system is low, find and repair leak.

Relay has power and clicks, but compressor still does not start. Note: condenser fans should also engage the same time as comp.

Compressor motor may be faulty or require new brushes. Check all cable connections to ensure good contact and 12v power present.

Check to ensure good ground available.

4 Check for 12 volt power and proper ground at small wires of the 75 amp relay. Relay should click as evaporator blower is turned on and off.

Relay does not click but 12 volt is available on small white wire and ground is ok. Relay may be faulty ----- replace it.

Everything runs, but the system does not blow cold air. Both coils are clean and have lots of air flow.

Go to step 2. 1 Check to ensure the coils are both clean, evap coil located in cab and condenser coil located in compressor box. Coils require cleaning. Clean the coils and try again.

Found leaks. Repair and refill. 2 Check system over for refrigerant leaks. Some refrigerant may have leaked out. No leaks found. Check pressures and feel return line temperature.

Should be cold. Yes, the belt is tight. 3 Check belt tension to ensure

compressor is operating at proper speed.

Belt may have been slipping. Replace and tension belt.

BY HAMMOND AIR CONDITIONING LTD.

TM.

18G BLACK

18G WHITE

18G GREEN

18G RED

A B C D

BATTERY

18G BLACK

18G B

LAC

K

18G W

HITE

18G G

RE

EN

18G R

ED

12 VOLT RELAY

IGNITION LIVEPOWER

TO TERMINAL 30 ON RELAY

TO TERMINAL 86 ON RELAYTO TERMINAL 87a ON RELAY

TO TERMINAL 85 ON RELAY

GROUND

86

85

30

87a87

HEAT A/C

OFF

A/C THERMOSTAT

SWITCHBLOWER

RESISTOR

16G ORANGE

16G WHITE

16G YELLOW16G RED

EVAPORATORBLOWER

EVAPORATOR BOX

HEATCOIL

HEATCOIL

6G RED

6G BLACK

14G RED14G RED

16G BLACK

HEAT RELAY

6G BLACK

12 VOLT TRUCK WIRING DIAGRAMSHOWING OPTIONAL HEAT

MOST TRUCKS HAVE6 BATTERIES

8G RED (POWER)

8G BLACK (GROUND)

A B C D

BATTERY

BATTERY

BATTERY

70 A

MP

. REL

AY

8G RED (POWER IN)

8G RED (POWER OUT)

14G

BLA

CK

14G BLACK18G BLACK

RED

14G BLACK

8G BLACK

18 G. RED (EVAP FAN)

16G BLUE (COND. FANS)

18G WHITE

16G BLUE

16G BLACK

COND. FANSBINARYSWITCH

7.5A ATO

COND. \ COMP. BOX

18G

BLA

CK

18G WHITE

18G GREEN

14G RED 14G

BLA

CK

OPTIONAL HOURMETER POWER

LOWVOLTAGEBATTERYDISCONNECT

12 VOLT RELAY

14G B

LAC

K

14G W

HITE

14G B

RO

WN

14G R

ED

25A ATO

80

80 AMP. CIRCUIT BREAKER

SPARE (UN-USED)

NOTE: THIS WIRING DIAGRAM USED ON SERIAL NUMBER 061511-04 AND ABOVE

JULY 19, 2011

11.8V DISCONNECT (OPT.)

18G RED