TRM-N series 2*ELECTROMECHANICALVERTICAL AXIS TURRETSTOOLHOLDERS CLAMPING DIN 69881-1

The data given in the I.T. are subject to technical modifications without notice.

TECHNICAL INFORMATION I.T. 6440ISSUED 01-09GB

A1-2I.T.6440-0109

A) Electric motor (three phase)

B) Reducing gearbox

C) Rotation and cam locking mechanism

D) Indexing solenoid

E) Indexing control switch

F) Preloaded locking springs

M

L

C

B

H

I A E

D

F

G

TRM-N / series 2*INTERNAL KINEMATIC MOTION

G) Front coupling

H) Locking control switch

I) Position proximity switches

L) Tool post

M) Coolant valves (optional)

A1-3I.T.6440-0109

Size TRM-N120

TRM-N160

TRM-N200

Tool post size DIN 69881 sheet 1 (ex VDI 3425 sheet 5) mm 120 160 200

Tool stationsstandard N° 4 4 4

optional N° – 6 6

Tool section mm 16 x 16 20 x 20 25 x 25

Moment of inertia of transportable mass Kgm 2 0,5 1 3

Direction of rotation Counterclockwise

Indexing time for 90° (unclap. - rot. - clamp.) s 1,15 1,4 1,6

Rotation time for 90° s 0,6 0,7 0,85

Indexing frequency a = 90° cycle/min 14 12 10

Indexing accuracyDeg°

± 4" ± 4" ± 4"

Repeatability accuracy Deg° ± 1,6" ± 1,6" ± 1,6"

Mass ~ Kg 20 42 70

Ambient temperature range °C 5 ÷ 40 5 ÷ 40 5 ÷ 40

Coolant supply: (Filtering ≤ 150 µm)

• Costant flow bar 7 7 7

• Pressure cut-off during turret rotation bar 14 14 14

Protection degree (DIN 40050) IP65 IP65 IP65

TRM-N / series 2*TECHNICAL DATA

A1-4I.T.6440-0109

F1 [N] Tangential force

Loading capacity

Duty performances (F1)

TRM-N

120 160 200

Max. tangential torque F1xb Nm 700 1.500 2.900

Max. tilting torque (to push) F2xb Nm 1.100 1.600 2.800

Max. tilting torque (to lift) F3xb Nm 550 900 1.750

Unbalancing torque with horizontal axis PxL Nm 10 25 45

Transportable mass with vertical axis and load gravity centre on the rotation axis Kg 30 50 90

F1 b

0 100 200 300 400 500 600 700

200000

1000008000060000

40000

20000

1000080006000

4000

2000

1000

b [mm]

TRM-N 160

TRM-N 120

TRM-N 200

F1 b

b

F2

F3b

P

L

TRM-N / series 2*

A1-5I.T.6440-0109

F3 [N] Tilting force (to lift)

F2 [N] Tilting force (to push)

Duty performances (F2-F3)

0 100 200 300 400 500 600 700

200000

1000008000060000

40000

20000

1000080006000

4000

2000

1000

b [mm]

TRM-N 160TRM-N 120

TRM-N 200

0 100 200 300 400 500 600 700

200000

1000008000060000

40000

20000

1000080006000

4000

2000

1000

b [mm]

TRM-N 160TRM-N 120

TRM-N 200

F2

b

F3

b

TRM-N / series 2*

A1-6I.T.6440-0109

A1-7I.T.6440-0109

R — (or R1) Coolant inlet 1/8" GASU — (or U1) Coolant outlet 1/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø6

32

ø 14

138

ø 956

5,555°

113

144 65

,75

144

15,5

255

8

55° =

=

=

=

=

=

=

=

R

35

D

C

57+

0,1

0

120

DIN 69881-56

U

25 ± 0,005

113

144

= =

= =

65,75

1

2

3

4

U1

16 H6

18

R1U1

TRM-N 120 / series 22OVERALL DIMENSIONS

A1-8I.T.6440-0109

R — (or R1) Coolant inlet 1/8" GASU — (or U1)Coolant outlet 1/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø8

Turrets are suppl ied withprotection wire brushes between and housing

42

ø 15

188

ø 11

72

6,555°

125

155

30,5

18

299

11

55° =

=

=

=

=

=

=

=

R1

35

D

C

80+

0,1

0

172

DIN 69881-72

U

205

230

= =

= =

160

20 H6 18

R

U1

1

2

3

4

35 35

TRM-N 160-4 pos. / series 23OVERALL DIMENSIONS

A1-9I.T.6440-0109

R1 — Coolant inlet 1/8" GASU1 — Coolant outlet 1/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø8

Turrets are suppl ied withprotection wire brushes between and housing

42

ø 15

188

ø 11

72

6,555°

125

155

30,5

18

326

11

55° =

=

=

=

=

=

=

=

35

D

C

80+

0,1

0

172

DIN 69881-72

205

230

= =

= =

160

20 H6 18

4

6

12

5

3

R1

U1

TRM-N 160-6 pos. / series 23OVERALL DIMENSIONS

A1-10I.T.6440-0109

R — (or R1) Coolant inlet 1/4" GASU — (or U1)Coolant outlet 1/4" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø10

Turrets are suppl ied withprotection wire brushes between and housing

50

232

90

6,555°

165

195 62

,5

25

308

13

55° =

=

=

=

=

=

=

=

R

D

C

100

+0,

10

172

DIN 69881-90

U

262

288= =

= =

25 H6

200

1

2

3

4

R1

U1

40 40

ø 13

ø 19

TRM-N 200-4 pos. / series 23OVERALL DIMENSIONS

A1-11I.T.6440-0109

R1 — Coolant inlet 3/8" GASU1 — Coolant outlet 3/8" GASC — Electrical cable lenght 2.000 mm ø 15D — Holes for pins ø10

Turrets are suppl ied withprotection wire brushes between and housing

50

232

90

6,555°

165

195 62

,5

25

335

13

55° =

=

=

=

=

=

=

=

D

C

100

+0,

10

172

DIN 69881-90

262

288= =

= =

25 H6

4

6

12

5

3

200

R1

U1

ø 13

ø 19

TRM-N 200-6 pos. / series 23OVERALL DIMENSIONS

A1-12I.T.6440-0109

STANDARD VERSION

Each turret has two inlets for the coolant, respectively R and R1, fitted on the base plate.The coolant passes from the base to the turret housing through the two valves V and V1 fed by inlets R and R1.A coolant outlets are, on the top of tool post:R U ; R1 U1.

OPTIONAL VERSION

fig. 1

fig. 2 fig. 3 fig. 4

As optional the TRM-N 160/200 turrets can be equipped with "E" valves (three valves for each turret side), for the outlet of coolant directly on the toolholder (fig. 2).The working of the valve "E" is sketched on the fig. 3 and 4.Fig. 3 without toolholders (closed valve)Fig. 4 with toolholders (open valve)By changing the position of the intercepting valves F1,F2,F3,F4 is possible to variate the coolant outlet obtaining the follow configurations:R E4 R1 E3 R E1 R1 E4

The turrets are normally delivered with the scheme shown in fig. 2.

U

V1

V

1

4

3

2

U1

R

R1

U

V1

V

1

4

3

2

U1

R

R1

E4

E1

E3

F1F2

F3F4

Valve E*

TRM-N - 4 pos. / series 2*COOLANT CIRCUIT

A1-13I.T.6440-0109

STANDARD VERSION

The TRM-N-6 position turrets have one only inlet for the coolant (R1) fitted on the base plate.The (R) position is plugged and must not be used.The coolant pass through the base to the turret housing through the valve V1.The coolant outlet U1 is on the top of tool post.

6

1

2

4

5

3

V1

R (not used)

R1

U1

TRM-N - 6 pos. / series 2*COOLANT CIRCUIT

A1-14I.T.6440-0109

NOTE:

(1) Other voltages on request.(2) The termal detector gives a signal only motor overheating.

(*)

The standard version is at 4 positions. The 6 positions is optional.

WIRING NUMBER

REF. COMPONENT CHARACTERISTICS SIMBOLS COLOUR SIGNALS

1 Electric motor (three phase)

(1)

400 V 50/60 HzFor other characteristics see tab. 1.

U

V

W

BLACK

BLACK

BLACK

2 Thermal detector 135 C 1,5A 250V 12

GREYVIOLET (2)

3 Indexing solenoidTRM-N

120-160-20024 V d.c. 44 W

341

REDBLUE

4 Indexing control switch

24V D.C. ± 10%200 mA (load)

OUTPUT-PNP-NO

45

11

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

5 Locking control switch46

11

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

61 Pos. 1 signal

4 P

OS

. ( s

tand

ard

)

6 P

OS

. ( o

ptio

nal )

47

11

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

62 Pos. 2 signal48

11

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

63 Pos. 3 signal49

11

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

64 Pos. 4 signal4

1011

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

65 Pos. 5 signal4

1211

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

66 Pos. 6 signal4

1311

BLUEBLACKBROWN

0 V d.c.EXIT+ V d.c.

GREEN / YELLOW PE

ELECTRIC MOTOR CHARACTERISTICS Tab. 1

Turret sizeTRM-N

120TRM-N160/200

Rated power KVA 0,15 0,2

Short circuit power KVA 0,3 0,5

1

24

3

5

pos. 6

pos. 5

pos. 2

pos. 3

pos. 1

pos. 4

pos. 1

3pos. 4

64

pos. 2

pos. 3

61

62

63 64

61

62

6365

66

TRM-N - 4 pos. / series 2*WIRING DIAGRAM

~ 3

A1-15I.T.6440-0109

1)

The

sig

nals

65,

66

are

avai

labl

e on

ly fo

r 6

posi

tions

(op

toni

al).

1C

CW

CW

01

PO

S. 1

MO

TOR

(1)

R1

Lock

ed tu

rret

1STA

RT

PO

S. 2

PO

S. 3

PO

S. 4

T1

T2

3IN

DE

XIN

G S

OLE

NO

IDE

01

4IN

DE

XIN

G C

ON

TR

OL

SW

ITC

H01

5LO

CK

ING

CO

NT

RO

L S

WIT

CH

01

6 1P

OS

. 1 S

IGN

AL

01

6 2P

OS

. 2 S

IGN

AL

01

6 3P

OS

. 3 S

IGN

AL

01

6 4P

OS

. 4 S

IGN

AL

01

6 5P

OS

. 5 S

IGN

AL

01

6 6P

OS

. 6 S

IGN

AL

01(1

)

Tim

e to

be

prog

ram

med

T1

(ms)

50T

2 (m

s)15

0

Allo

wed

lag

time

max

R1

(ms)

80

TRM-N / series 2*CYCLE

A1-16I.T.6440-0109

1. – Signals

To get a change of positions on the TRM-N turrets, the control equipment (usually a N.C. equipment) must control the components mentioned below according to a well defined sequence (see wiring diagram on page 14).

• Motor (1) • Indexing solenoid (3) The following signals from the turret are provided for the driving of the positioning cycle: – Angular position given by the proximity switch (61,62...) – Indexing control switch (4) – Locking control switch (5)

2. – Description of the operating sequence

This description refering to the diagram on page 15, gives the sequence to pass from position 1 to position 4 with counter- clockwise rotation.

As indicated by the cycle on page 15 the controls are to be performed according with the following sequence:

a) Starting of motor rotation in the unlocking direction

b) The turret disc rotating, when the proximity switch (6) of the pos.4 gives the signal, energize the solenoid (3).

N.B.: Between the reading signal and the energizing of the solenoid (3) the maximum lag time have not to exceed the value R1.

c) The turret goes on rotating until the indexing pin, pushed by the solenoid (3), enters into the mechanical stop slot. This movement is detected by the sensor (4) which must immediatly stop the motor (1) that, once expired the T1 time will re-start rotating in the opposite direction.

d) During this phase the turret is locking and it's locked position is detected by the proximity switch (5).

N.B.: The signal of the proximity switch (5) can be used to supply the start to the machine.

e) After the programmed time T2, the motor and the solenoid are to be de-energized.

N.B.: The T1,T2,R1, times must be under-stood as real times execution of the controls and the signals checked on the terminal board of the turret.

For an accurate detection and measurement of the above mentioned values it's advisable to use an adequate instru-mentation such as an oscilloscope with memory and current sensing devices.

TRM-N / series 2*CYCLE DESCRIPTION

A1-17I.T.6440-0109

A1-18I.T.6440-0109

UCN-40 CONTROL UNIT

The UCN-40 control unit manages the moving cycle of TRM-N turret in a simple and optimized way: simple and optimized software; no memory positions are occupied in the machine control; automatic chose of the shortest path; steady monitored for faults.

For other information see the Technical Information UCN*/30.

TRM-NB BIDIRECTIONAL VERSION

The TRM-N turret, in the 200 size, is available, on request, in the "B version" with bidirectional rotation.Features and performances as per equivalent standard model.For more details, please contact our Technical Office.

10 ; 10

TRM-N / series 2*SPECIAL VERSIONS AND OPTIONALS

A1-19I.T.6440-0109

(1) Only for size 200.

(2) Optional, only for sizes 160 and 200.

(3) From 20 to 29 the performance and the overall dimensions do not change.

TRM-N * - * - * /2* - * - ( * )

SERIE 20 ÷ 29 (3)

POSITIONS CODE

Nr. 4 Pos. 4

Nr. 6 Pos. (2) 6

CODE OPTIONALS

R

Coolant outlet directly on the toolholder(only for TRM-N 160/200 turrets)

SIZE CODE

120 120

160 160

200 200

COD. MOTOR VOLTAGE AND FREQUENCY

110-50 V 110 Hz 50

110-60 V 110 Hz 60

220-50 V 220 Hz 50

220-60 V 220 Hz 60

380-50 V 380 Hz 50

380-60 V 380 Hz 60

400-50 V 400 Hz 50

400-60 V 400 Hz 60

440-50 V 440 Hz 50

440-60 V 440 Hz 60

VERSION CODE

STANDARD —

BIDIRECTIONAL B (1)

TRM-N / series 2*IDENTIFICATION CODE

DUPLOMATIC AUTOMATION S.r.l.20025 LEGNANO (MI) - ITALY

P.LE BOZZI, 1PHONE 0331/472111

FAX 0331/455161

e-mail: info@duplomatic.it

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