TRL Krosaki Presentation
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Transcript of TRL Krosaki Presentation
always satisfying …
Vision
A Global Refractories Company
INTRODUCTION
Mission
TRL Krosaki shall be a
high performance
and
technology driven organization
committed to create value
for all its stake holders
INTRODUCTION
INTRODUCTION
Association with Krosaki Harima Corporation, a leading refractories player renowned for quality and cutting-edge technology
Bearing the legacy of TATA Group for over 50 years
Widest product basket with production capacity of 4,89,700 MT per annum considering all the plants at different locations
World’s largest single-location production facility at Belpahar, fully modernized with over 2,45,600 MT per annum capacity
Only refractories company to be associated with three major steel makers
in the world, i.e. Nippon Steel, TATA Steel Limited and SAIL contd…
TRL Krosaki - a preferred refractory supplier
INTRODUCTION
A dedicated ‘Refractory Engineering and Management Services’ (REMS) division for providing Total Refractory Management and Total Refractory Solution services
Own Captive Mines for Fire Clay and Quartzite
First refractories company to adopt Integrated Management Services; certified to ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007
Extensive marketing network in India and abroad; with a market presence in over 50 countries
Strong IT coverage: all business process integrated with SAP® ERP system
TRL Krosaki - a preferred refractory supplier
1958 : Promoted jointly by Tata Steel and Didier- Werke of Germany
1959 : Commenced production of Basic, HA and Silica Refractories
1971: R & D facility established
1986: Re-christened as “Tata Refractories Limited”
1993: Established leading market position
1994: Commissioned 30,000 MTPA Dolomite plant
1999: ISO certification for the whole plant
2000: Implementation of ERP Solutions in the company
2003: Fortune 500 program for ‘Young TRL – modernization of plant”
2006: Integrated Management System certification
2009: Implementation of Theory of Constraints(TOC) – ‘Project Sambhav’
2011: Entered into a Strategic partnership with Krosaki Harima Corporation’ thereby rechristened as “TRL Krosaki Refractories Limited”
2012: Comprehensively integrated all business processes with SAP ® ERP solutions
HISTORY
OUR CAPABILITY
Snapshot of our production facilities, mines and R & D setup …
MANUFACTURING PLANTS
Belpahar- Orissa (main works)
- Installed capacity of 245,600 MT per annum
- PRODUCTS: Silica, High Alumina, Basic,
Dolomite, Monolithic and Flow Control
refractories
MANUFACTURING PLANTS
Jamshedpur Operation (Jharkhand) India
Installed capacity : 30,000MT/Annum
PRODUCTS : High Alumina & Silica Monolithics
Karuppur Operation (Tamil Nadu) India
Installed capacity : 15,000MT/Annum
PRODUCTS : Basic Monolithics
MANUFACTURING PLANTS
Jhansi Operation (Madhya Pradesh) India
Installed capacity : 18,000MT/Annum
PRODUCTS : High Alumina Bricks & Monolithics
Hyderabad Operation (Andhra Pradesh) India
Installed capacity : 30,000MT/Annum
PRODUCTS : High Alumina Bricks & Monolithics
Gujarat Operation - India
Installed capacity : 60,000MT/Annum
PRODUCTS : Bauxite based High Alumina Bricks & Monolithics
MANUFACTURING PLANTS
TRL CHINA
Installed capacity : 90,000MT/Annum
PRODUCTS : Magnesia Carbon, Magnesia Chrome and Direct
Bonded Refractories
MODERN MANUFACTURING FACILITIES
Silica Tunnel Kiln
- Longest Tunnel Kiln in Asia for
refractory manufacturing (180 m long)
MODERN MANUFACTURING FACILITIES
High Temperature Tunnel Kiln:
(+1850 deg) for firing DBMC Bricks
High capacity Microprocessor-controlled
SACMI presses: 7 units installed in Belpahar plant
MODERN MANUFACTURING FACILITIES
New state-of-the-art Monolithics
Plant with pneumatic material
lifting facility
FIFO system for managing logistics
of finished products, operated
with help of modern equipment
R & D / TESTING FACILITIES
X –Ray Diffractometer
XRF
Creep Testing Machines
High Temp lab scale furnaces (+1850 deg)
Hot Modulus of Rupture
Hot stage Microscope
Thermal Conductivity (DIN)
Climate chamber
State-of-the-art laboratory accredited by NABL in
accordance with the standard ISO/IEO 17025:2005
INTEGRATED MANAGEMENT SYSTEM
DIN EN ISO 9001:2008 - for Quality standard ISO 14001:2004 – for Environmental standard
BS OHSAS 18001:2007 – for Health & Safety standard
Quality warranted with IMS
PRODUCT RANGE
Basic Dolomite Alumina Silicate
Silica Flow Control Monolithic Refractory Engineering
Basic Fired Magnesia / MgO-Carbon/ AMC /
DBMC / Mag-Chrome/ Mag-Al Spinel
etc
Flow Control
Products
Slide Plate/Nozzles/ Well block/ Seating
Blocks/DS Lances/ Purging Plug etc
Dolomite Fired Dolomite/Tampered Dolomite /
Dolomite Monolithic
Monolithic
Refractories
A wide range of monolithic from
conventional/LC/ULCC/Insulating etc
Alumino
Silicate
Alumina bricks with 30-99% Al2O3 /
ASC / Chamotte/Sillimanite/
Andalusite/ Mullite/Bauxite bricks etc
Refractory
Engg. &
Mgmt.
Lining Design, TRM Activities etc
Silica Fused Silica/Super-duty Silica Brick etc
Some of our unique products developed
PRODUCT RANGE
• Silica bricks and mortars for Coke Oven and Glass Tank Furnaces
• Silica insulation
bricks for Glass industry and BF stoves
• Fused Silica bricks for Coke Ovens, Glass and Chemical industries
• Blast Furnace & Torpedo Ladle refractories
• Refractories for cast
house (Trough and Tap-hole )
• Slide gate refractories for multiple heats • Refractories for cast house (Trough and Tap-hole )
• Castables for Sponge Iron (DRI) Kilns • Full range of refractories for Cement Kilns
including Burning Zone, Transition Zone and Tip Casting
• Mag-Carbon and other special bricks for Ladle, EAF and LD Convertor
• Basic gunning compounds for EAF, LD
convertor etc
• Dolomite bricks for AOD Convertor and ladle
• Direct bonded Mag-Chrome bricks for RH Degasser, VOD and Copper applications
• Complete range of refractories for Aluminum industry
• Refractories for CFBC Boilers
OUR SERVICES
Refractory Engineering and Management Services (REMS)
Refractory lining design and material selection based on
study of heat-flow and thermo-mechanical characteristics
Optimising products based on equipment design and
corrosion-pattern to maximize performance
Turnkey solutions in furnace design, selection
and installation of refractories
On-site inventory management and equipment
maintenance to reduce specific consumption
Consultancy and expert supervision services
MARKET PRESENCE
TRL Krosaki’s footprint in the Global market…
• Our share in domestic refractory market: 23 %
• Our share in
export market (refractories exported from India): 34 %
• Once of the highest rates
in industrial training :
more than 10 man-days
per employee per year
TRL KROSAKI – A LEARNING ORGANISATION
• J J Irani Centre of Learning, Belpahar: A modern
institute with upgraded training facilities: Knowledge
Center, Computer Laboratory, Refractory Engineering
Workshop, Maintenance Training Center.
• Recognized nationally as 2nd best in ‘Innovative
Training practices’ by the Indian Society for Training
and Development in 2011
ACHIEVEMENTS
Indian Ministry of Commerce’s CAPEXIL award for best export house in “Ceramic and Allied Industries”, consecutively last 12 yrs
State safety award for best Occupational Health Care company in 95-96, 96-97, 99-00
1996: Received ISO 9001 certification for total product range
2002: Golden Peacock award for best Environment Management System
2002: PCRA award for fuel conservation
2005: Recognized for active promotion of TATA Business Excellence Model
2006: Green Tech Silver award for Environment Management System
2007 : Golden Peacock award for Innovation
2008: Winner of Silver Medal on TATA Improvement Day
2009: TERI award for Corporate Social Responsibility
2011: Received ‘Special Commendation’ in Golden Peacock award for Environment Management System
2012: Golden Peacock award for Occupational Health and Safety
39
AWARDSAWARDS
STATE SAFETY AWARD FOR BEST STATE SAFETY AWARD FOR BEST
OCCUPATIONAL HEALTH CARE COMPANY OCCUPATIONAL HEALTH CARE COMPANY FROM GOVT.OF ORISSA IN 95FROM GOVT.OF ORISSA IN 95--96, 9696, 96--97 & 99~00. 97 & 99~00.
1996 : ISO1996 : ISO--9002 CERTIFICATION FOR TOTAL 9002 CERTIFICATION FOR TOTAL PRODUCT RANGE PRODUCT RANGE
2002 : PCRA AWARD FOR FUEL CONSEVATION 2002 : PCRA AWARD FOR FUEL CONSEVATION
2006 :IMS ( INTEGRATED MGMT SYSTEM ) 2006 :IMS ( INTEGRATED MGMT SYSTEM )
COVERING QMS,EMS & OHSACOVERING QMS,EMS & OHSA
PRODUCTIVITY AWARD FROM IRMA.PRODUCTIVITY AWARD FROM IRMA.
2005 : AWARD FOR ACTIVE PROMOTION OF 2005 : AWARD FOR ACTIVE PROMOTION OF TATA BUSINESS EXCELLENCE MODEL TATA BUSINESS EXCELLENCE MODEL
TRL Krosaki MD receiving the prestigious Golden Peacock Award for Occupational Health and Safety at the 14th World Congress, 2012
ACHIEVEMENTS
ACHIEVEMENTS
39
AWARDSAWARDS
STATE SAFETY AWARD FOR BEST STATE SAFETY AWARD FOR BEST
OCCUPATIONAL HEALTH CARE COMPANY OCCUPATIONAL HEALTH CARE COMPANY FROM GOVT.OF ORISSA IN 95FROM GOVT.OF ORISSA IN 95--96, 9696, 96--97 & 99~00. 97 & 99~00.
1996 : ISO1996 : ISO--9002 CERTIFICATION FOR TOTAL 9002 CERTIFICATION FOR TOTAL PRODUCT RANGE PRODUCT RANGE
2002 : PCRA AWARD FOR FUEL CONSEVATION 2002 : PCRA AWARD FOR FUEL CONSEVATION
2006 :IMS ( INTEGRATED MGMT SYSTEM ) 2006 :IMS ( INTEGRATED MGMT SYSTEM )
COVERING QMS,EMS & OHSACOVERING QMS,EMS & OHSA
PRODUCTIVITY AWARD FROM IRMA.PRODUCTIVITY AWARD FROM IRMA.
2005 : AWARD FOR ACTIVE PROMOTION OF 2005 : AWARD FOR ACTIVE PROMOTION OF TATA BUSINESS EXCELLENCE MODEL TATA BUSINESS EXCELLENCE MODEL
TRL Krosaki MD receiving the TERI award for Corporate Social Responsibility from Her Excellency, the President of India Mrs. Pratibha Patil in 2009
Thank you !
visit us at http://www.trlkrosaki.com