Tristar Industrial Tools - Passionate for Jordan

8/6/2019 Tristar Industrial Tools - Passionate for Jordan

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TRISTAR Origin

� Established in 1989

� Leading company in Tube Tools and bolting

Tools.

� ISO 9001: 2000 certified since inception

� Production ± Export: 60%



ISO CERTIFICATIONTRISTAR INDUSTRIAL TOOLS is accredited with ISO 9001: 2000 quality system certification for our Facilities. The driving

force behind the implementation of Quality system is the commitment ³to provide our customers with the best value delivered by

offering only products and services that meet or exceed their expectations´.



TRISTAR Philosophy

� Superior Quality

� Performance guarantee� Competitive Price

� Timely Supplies.

� Consistency in Supply

� Providing complete bolting and tubular

solution (Heat Exchanger and Boilers).



Why TRISTAR???

� Providing it in a way that makes us an

outstanding manufacturer and supplier.

� Highly competitive prices

� No minimum order value or order quantity

� Guaranteed superior quality



Ma

nuf act

uringOur factory is located at Mumbai and is equipped with all the advanced

machines and skilled employees

Product R ange

� Impact Sockets

� Slugging wrenches

� Non-Sparking Tools

� Tool Balancers

� Tube expanders

� Tube Cleaning Systems



Market Presence



Bolting Tools



Impact Sockets


� High strength Alloy Steel

� Double cycle heat treatment

� Standard Length

� Deep Length

� Extra Long as per specs



Accessories



Striking Wrenches

� Ring Type, Open Jaw Type

� Offset handle Type

� Box Ring Type


� High strength Alloy Steel� Extra Heavy duty Impact Resistant

� Double cycle heat treatment



Torque Wrench

� Compact

� Light Weight

� Rigid

� Calibrated

� Range ± 3 to 2500 nm



Hydraulic Torque Wrenches



«f eatures

� Light wt. and compact

� Made of Aluminium-Titanium alloy

� Design for toughest industrial bolting jobs to achieve

precision tightening and loosening

� Provide torque up to 50,000 nm

� Accuracy 3%

� Reaction arm and coupling can be rotated around

360°



Square drive type

Lowest rangeTS-07 Highest rangeTS-35

Square drive 3/4´ 2.1/2´

Torque cap. 100-125nm 48-48675nm

Overall length 139mm 465mm

Reaction arm reach 68mm 241mm

Radius around bolt 21mm 77mm



Direct hex typeLowest rangeTH-2 Highest rangeTH-32

Across/flat 19-55 mm 160-175 mm

Torque cap. 230-2350 nm 4450-44600 nm

Overall length 196mm 441mm

Nose radius 27-43 mm 160-175mm

Width at link 32mm 85mm

Width at cylinder 51mm 131mm



Power pack

� The square drive type and Hex type

hydraulic wrenches works on power pack

� FeaturesMax operating pressure 700 bar

Tank cap. 6 ltrs

2 way torque setting valves

Integrated oil level and indicator

temperature



Hydraulic Bolt Tensioner

� It is used for accurate tightening, the bolt is pulled upward

then, the bolt is stretched with the use of high hydraulic

pressure and the gap is developed and nut is tightened

� FeaturesCompact and light wt.

Fast in operation

Uniform tightening

� SizesStud size range 3/4´ to 4´

Cylinder cap. 30 ton -270 ton



Air operated tensioning pump

They are used to create hydraulic pressurein a bolt tensioner

Features� All pressure connection are facing away

from the operator

Pressure ratio 1:350 bar Air drive ½´ BSP

Inlet connection ¼´BSP



Hydraulic Nut Splitter

� Used to break the

rusted nut

� Available in various

standard models

� Available with angle

head

� Sizes Stud diameter 11mm to

16mm

Nut ATF 13mm to 165mm



Flange spreaders

� Used to separateflanges

� Features ± Open any size flange

with controlled force

± Hydraulic and manualversions

� Sizes ± Jaws closed 2.3

± Jaws open 76.2mm

± Rated force 4.5kg



Pneumatic Impact wrench

� Sizes: ¼´ to 1.1/2´

� Available in different Torque and Rpm



Non Sparking Tools

MATERIAL Aluminium - Bronze Copper-beryllium

Analysis CU Al Ni Fe Mn Be Ni Co Cu

% Rest 9 to 12 2 to 6 1 to 4 0 to 1.8 1.5 to 2 0.1 to 0.6 0.1 to 0.6 Rest



Customers and Application

� Oil and Gas

� Power plants

� Refineries

� Petrochemicals

� Cement Industry

� Automobiles

� Heavy Engineering

� Aviation

� Railways



Tube Expander for Heat exchanger



Tube Expanders

� TN series expanders

- Covers Range from 6.35mm ± 9.53mm OD

� T 900 series- Covers Range from 6.35mm ± 9.53mm OD





Specs«



Selection of Tube Expander

� Tube OD

� Tube wall thickness or BWG

� Tube sheet thickness

� Tube material

� Special Conditions, i.e. double tube sheet,

tubes close to tube sheet channel, tubes, or protrusions.

� Long reach expanders are available upon request in 6"

increments.

� Contact the TRISTAR office for special assistance.



Tube Expander for Boilers



Tube Expander for Boilers

TA Series

TAF3 Series

T 8012 series

Beading Series



Tube Rolling Drive

� Tools that set the standard

� Why use torque control when expanding

tubes?

� What is tube wall reduction?

� Tube Rolling Set ± Up Guide



Tristar Tube Rolling

P neumatic Rolling Motor Electric Rolling Motor



Hydraulic Tube Expanding Machine and

Drives

Features:

� Compact Design

� Compatibility ± 4Drive

(5/8´ to 4´ o.d tubes)� Very High Torque

developed

� Can expand large

diameter, thick wall tubes� Microprocessor control

� Easy operation

http://www.youtube.com/watch?v=BbAnM0g2jmA



Tube Wall Reducer

Used to thin the walls of heavy Gaugetubes as a step in their

removal from Tube Sheet

Tube Drift/ Knock out Tools

Used with Pneumatic Chipping hammer toKnock out Tubes/

Tube Stubs from Tube Sheet

Collapsing Tool

Collapse Toolsand drive out CollapseTube from Tube Sheet with

a chipping Hammer. Used for use on ThinTubes

Tristar Tube Rolling



Tube Removal Tools cont..

P ush Type Internal Tube Cutter Cuts the wall of ferrous tubes in condenser and Heat Exchanger as a step in their removal from the Tube Sheet.

One Revolution Internal TubeCutter For Thin walled ferrous Tubes in onerevolution, with Hand

Operations.

Manual Tube P uller Removal with Hand wrench



Tube Pulling Machines

Tube pulling Powerpack Stub Puller

http://www.youtube.com/watch?v=w-RTKGSiEHI



Hydraulic Tube Pulling System

� Available with a choice

- Electric-¶TPP¶ systems

- Pneumatic-¶PPP¶ system

� Low setup time and ease operation

� High speed automatic cycling at high power

� Continous Tube Pulling - upto 3´ dia.

� Stub Pulling - upto 4´ dia.



Tube Beveling Machines

FEATURES

� Light weight and portable design

� Quick interchangeability of locking jaws to suit wide range of diameters

� Modular and ergonomic design to suit in toughest working conditions

� Suitable for wide range of tube id¶s� Cover range from 20 mm ± 306 mm

APPLICATIONS

� Suitable for jobs in restricted access areas

� Useful in shutdown environments on Condensers and Heat Exchangers

� Used for maintenance and new Boiler manufacturing� Designed to bevel, face and prepare weld edges for heavy wall thickness tubes

http://www.youtube.com/watch?v=4VfM2urqOW0



Tube Cleaning



Why Tube Cleaner

Clean tubes mean lower fuel costs.

� All piping, heat exchanger and boiler tubes

accumulate scale over various periods of use.

� This scale decreases flow, retards heat transfer,

and consequently increases fuel consumption

and lowers efficiency.



Selection of Tube Cleaning Tools

Selection requirements� Tube ID

� Tube length

� Type of deposit

� Thickness of deposit

� Straight or curved tube� If curved, the minimum radius bend

Applications include� Oil field drill pipe renewal

� Natural gas line renewal� Aluminum smelter siphon tube cleaning

� Catalyst cleaners

� Process line cleaning



Condenser Tube Cleaning Machine

and Accessories



Tristar Tube Cleaning Machines

Tristar TTC Tube Cleaning Machine

Features:

Stainles Steel Construction ± Longer Life.

Interchangeable Cleaning Tools ± Versatile

Simple to operate ± Minimum Training required

Large Wheels ± easy to move

Simultaneous water Flush ± remove deposites

Flexible Shaft can be easily Disconnected without need for any ToolsFoot Switch Operation makes it convinient for Operation



Boiler Tube Cleaning Machines



Tube Cleaning Accessories



Tube Cleaning Eff ect

� Before � After



Benef its

� Cost Effective

� Quality Products

� Safe

� Reliable

� Value Addition

� Time Saving

� Solutions

� Service



Factory Images



Contact

TRISTAR FZC P.O.Box: 121691, P6/162, MohammadNajam Si dd iqui

Saifzone, Sharjah, U.A.E. Manager ± Marketing and Sales

T: +9716 5529407 E: [email protected]

+9714 3546598 M: +971 55 65 10149

F: +9716 5529405 Skype: najam_s

W: www.tristarindia.com

Offices: USA, Ind i a and UAE

Tristar Industrial Tools - Passionate for Jordan

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