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CT2436 Jaw Crusher Manual 1

Trio Engineered Products, Inc. • 12823 Schabarum Ave. • Irwindale, CA 91706 • Telephone 626-851-3966 • Fax 626-851-9526

Parts Manual

CT Series 24” x36”

Jaw Crusher

Size: 24″ x 36″

Serial Number:

CT2436 Jaw Crusher Manual 2

Crusher Component Weights (Lbs) Complete Crusher

Frame, Cheek Plates,

Fixed Jaw Die and

Rear. Front Wedge For Discharge

Adjustment

Fixed Jaw Die

Swing Jaw Die

Cheek Plates (Total)

Pitman Eccentric Shaft

Toggle Plate

Flywheel and Sheave

(Total)

Pitman, Eccentric

Shaft, Bearings and

Swing Jaw Die

30,900 13,541 1892 1,597 981 5,236 1,309 312 5,801 10,943

Horsepower Requirements Electric motors are available for special duty crusher applications and are recommended over standard frame motors.

MODEL OPERATING SPEED (FULL LOAD RPM)

POWER

HP KW

CT24x36 250 100 75

Flywheel Rotation Direction

CT2436 Jaw Crusher Parts Manual 3

Parts: Tension Rod and Toggle Plate Assembly Illustration The following illustration identifies the essential parts comprising the tension rod and toggle seat assembly.


Parts List Item Part # Description QTY

18 GB5782/M12x35 Bolt For Rubber Dust Apron 4 19 GB93/12 Lock Washer For Rubber Dust Apron 4 20 T6090-11 Clamp Plate For Rubber Dust Apron 1 21 T6090-12 Buffer (Lower) 1 25 GB878/Ø20x50 Screw Pin Ø20X50 1 26 T6090-14 Rubber Dust Apron 1 27 T6090-15 Toggle Plate 1 T6090-15JC Longer Toggle Plate (Optional) 1

30 T7510-38 Pin For Tension Rod 2 31 GB91/Ø8x90 Split Cotter For Tension Rod 2 32 T6090-18 Limit Plate 2 33 GB5782/M16x45 Bolt M16 X 45 2 34 GB93/16 Lock Washer 16 2 35 T6090-19 Upper Guider 2 36 GB5782/M24x80 Bolt M24X 80 8 37 GB7244/24 Lock Washer 24 8 38 T6090-20 Lower Guider 2 39 T6090-21 Buffer (Upper) 1 22 T6090-13 Toggle Retainer For Buffer (Upper) 2 23 GB70/M20x65 Bolt For Buffer (Upper) 2 40 T6090-22 Spring Keeper (Lower) 2 41 T6090-23 Spring 2 42 T6090-24 Rubber Dust Cover 1 43 T6090-25 Clamp Plate For Rubber Dust Cover 1 44 GB5782/M12x40 Bolt For Rubber Dust Cover 4 45 GB93/12 Lock Washer For Rubber Dust Cover 4 46 T6090-26A Spring Keeper (Upper) 2 47 T6090-27 Tension Rod 2 48 GB6170/M42 Nut For Tension Rod 4 49 T6090-28 Guard 2 50 GB5782/M20x60 Bolt For Guard 4 51 GB93/20 Lock Washer For Guard 4

For more information about toggle plate see Appendix C please.


Parts: Bearings and Eccentric Shaft Assembly Illustration The following illustrations identify the essential parts of the bearing and eccentric shaft assembly.



17 T6090-10A Eccentric Shaft 1 62 T6090.4 Flywheel Assembly 1 65 T6090-36 Spacer 2

(81) GB1095/12x25 Key 12x25 2 66 23152 CA/W33 Pitman Bearing 23152 CA/W33 2 67 GB32.1/M20x65 Bolt M20X65 32 68 GB7244/20 Lock Washer 20 32 69 GB343/ Ø3mmX1500mm Steel Lock Wire Ø3mm, L=1500mm 4 70 T6090-37B Pitman Seal 2 71 T6090-38 Middle Labyrinth Seal 2 72 T6090-39 Bearing Housing 2 73 GB1152/M10X1 Grease Fitting 4 74 T6090.5 Sheave Assembly 1 75 23148 CK/W33 Frame Bearing 23148 CK/W33 2 76 GB6584/AH3148 Adapter AH3148 2 77 T6090-40 Bearing Housing Seal 2 78 T6090-41A/Tr210x4 Round Nut Tr210x4 2 79 GB858/210 Lock Washer For Round Nut 2 80 T6090-43 Outer Labyrinth Seal 2 81 GB1095/12x25 Key 12x25 2 82 GB5867/Z2-180x235 Ringfeder Z2-180X235 2 83 T6090-44 Shaft Cover 2 84 GB32.1/M20x80 Bolt For Shaft Cover 6 85 GB7244/20 Lock Washer For Shaft Cover 6 86 GB343/ Ø3mmx2000mm Steel Lock Wire Ø3mm, L=2000mm 2 87 GB32.1/M36x125/GD12.9 Bolt For Bearing Housing 12 88 T6090-45 Washer For Bearing Housing 12 89 T6090-51 Shim Ø444xØ534x0.2 2 90 T6090-52 Shim Ø406xØ506x0.2 2


Parts: Jaw Dies and Cheek Plates Illustration The following illustrations identify the essential components comprising the jaw dies and cheek plates.



1 T6090.1A Frame 1 2 T6090.3A Wedge For Fixed Jaw Die 2 3 GB6170/M30 Nut For Fixed Jaw Die Wedge 4 5 GB7244/30 Lock Washer For Fixed Jaw Die Wedge 2 97 GB1972/Ø63xØ31x3.5 Belleville Washer For Fixed Jaw Die Wedge 4 98 T6090-53 Washer For Fixed Jaw Die Wedge 2 6 T6090-2 Fixed Jaw Die 1 7 T6090-3 Upper Cheek Plate (LH & RH Each) Total 2 8 T6090-4 Bolt For Cheek Plate 8

(3) GB6170/M30 Nut M30 For Cheek Plate 8 4 T6090-1 Washer For Cheek Plate 8

(5) GB7244/30 Lock Washer For Cheek Plate 8 97 GB1972/Ø63xØ31x3.5 Belleville Washer For Cheek Plate 16 9 T6090-5 Lower Cheek Plate (LH & RH Each) Total 2 10 T6090-6B Swing Jaw Die 1 11 T6090-7A Wedge For Swing Jaw Die 2 12 T6090-8 Pitman Protection Plate 1 13 GB5782/M24x75 Bolt For Pitman Protection Plate 4 14 GB7244/24 Lock washer For Pitman Protection Plate 4 15 T6090-9A Bolt For Swing Jaw Wedge 4 (3) GB6170/M30 Nut For Swing Jaw Wedge 8 16 T6090-49B Pitman 1 95 GB1972/Ø71xØ36x4 Belleville Washer For Swing Jaw Wedge 16


Parts: Lubrication Illustration The following illustration identifies the location of each grease fittings on the jaw crushers.


16 T6090-49B Pitman 1 28 Q/ZB220-77/M24x2 Drain Plug M24X2 2 29 T6090-16 Rubber Washer 2 93 T6090.7A Lubrication System 1


Lubrication System T6090.7A Parts List

Item Part # Description QTY T6090.7A Lubrication System 1

1 1380.7.1 Connector 4 2 Hose ID= Ø8mm 10MPa L=1040mm 2 3 Hose ID= Ø8mm 10Mpa L=700mm 2 4 T6090.7-2A Distributor 1 5 GB1152/M10X1 Grease Fitting M10X1 4 6 1380.7A-4 Connector 4 7 GB1235/Ø11X1.9 O Ring 8


Appendix A: Toggle Wedge System


Parts List

Item Part # Description QTY 52 T6090-29 Front Wedge For Discharge Adjustment 1 53 T6090-30 Guider (I) 1 54 GB5782/M16x45 Bolt M16X45 12 55 GB7244/16 Lock Washer 16 12 56 T6090-31 Pin (I) 2 57 T6090-32 Washer 4 58 GB6170/M30 Nut M30 4 59 Hydra. Cylinder 404+162 1 60 Hydra. Cylinder 390+150 1 61 T6090-33 Guider (II) 1 63 T6090-34 Pin (II) 2 64 T6090-35 Rear Wedge For Discharge Adjustment 1 92 GB5867/Z2-90X130 Ringfeder 2 94 T6090.8A Hydraulic System 1


Appendix B: Hydraulic Hose / Fitting

Hydraulic Control Connection Diagram

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