TRENDS IN PETROLEUM REFINING Air Products and …...TRENDS IN PETROLEUM REFINING Air Products and...
Transcript of TRENDS IN PETROLEUM REFINING Air Products and …...TRENDS IN PETROLEUM REFINING Air Products and...
Baker & O’Brien, Inc. All rights reserved.
TRENDS IN PETROLEUM REFINING
Air Products and Chemicals, Inc. Management Meeting The Woodlands, Texas
October 24, 2019
1
Baker & O’Brien Overview
• History
– Founded in 1993
– Independently owned and managed
– Combined technical and commercial expertise
– Over 2,000 assignments completed
• Consulting Staff
– Chemical, mechanical, and electrical engineers
– Most have advanced degrees – MBA, economics, or finance
– Consultants average over 30 years experience
– Experienced problem solvers
– Supported by highly-trained analytical staff
2
Baker & O’Brien Consulting Services
NOTE: PRISM is a trademark of Baker & O’Brien, Inc. All rights reserved.
Capital Project Services
Operations Support
Commercial Analyses
Mergers and Acquisitions
Dispute Resolution
• Conceptual Analysis
• Technology Assessment
• Market Studies
• Capital Investment Estimates
• Economic and Financial Modeling
• Contracting Strategy
• Lender’s Engineer
• Construction Monitoring
• Performance Testing
• Plant Operations Analysis
• Maintenance and Reliability Reviews
• Personnel Staffing Analysis
• Energy Audits
• Competitive Analysis and Benchmarking
• Market Studies
• Processing Agreements
• Contract Review and Analysis
• Asset Valuations
• Feedstock and Product Valuation
• PRISM (licensed by 80% of largest U.S. refiners)
• Due Diligence
• Fair Market Valuations
• Capital Cost Estimating
• Working Capital Reviews
• Economic and Financial Analysis
• Construction Disputes
• Asset Valuations
• Insurance Claims
• Commercial Transactions
• Toxic Torts
• Intellectual Property
• Standard of Care
3
U.S. refinery utilization has consistently been higher than other regions of the world
70%
75%
80%
85%
90%
95%
Global Refinery Utilization
World
Europe
Asia
US
60
65
70
75
80
85
90
95
100
U.S. Refinery Utilization by PADD
PADD 1
PADD 2
PADD 3
PADD 4
PADD 5
Within U.S., PADDs 2, 3, and 4 have outperformed PADDs 1 and 5 on a utilization basis
Source: BP Statistical Review of World Energy
Source: EIA
4
U.S. Refining Margins Have Outperformed Other Major Regions
0
2
4
6
8
10
12
14
162
00
0
20
01
20
02
20
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20
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20
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20
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20
10
20
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20
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20
15
20
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20
17
$/B
bl
Global Refinery Margins
USGC Medium Sour Coking NWE Light Sweet Cracking Singapore Medium Sour Hydrocracking
Source: BP Statistical Review of World Energy
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United States Refinery Margins
Source: Platts and Baker & O’Brien Analysis.
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Crude Oil Prices
Source: Platts and Baker & O’Brien Analysis.
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Natural Gas Prices
Source: Platts and Baker & O’Brien Analysis.
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While marginal refineries exist in most markets, European refineries are particularly at risk of closure
USGC: - Low cost access to natural gas - Pipeline and waterborne access
to variety of domestic and foreign crude oils
- Sophisticated refinery infrastructure
NYH: - Low cost access to natural gas - Import market which supports
higher prices - No pipeline access to crude oil
requires market to rely heavily on imported feedstocks
Northwest Europe: - Higher operating costs due to lack of
natural gas and crude oil - Increasing regulations - Crude oil is primarily imported - Threat of increased product imports
from lower cost refining locations - Stagnant or declining demand
Middle East: - Low cost crude oil and natural
gas – likely the global low cost supplier
- New refineries are built with European exports targeted
Asia/Pacific: - Strong consumer demand
growth as economies develop coupled with increasing industrialization
- Japan, South Korea, and Singapore would be marginal supply sources in region
- India and China continually building large refineries to support demand or potential exports
- No pipeline access to crude oil requires market to rely heavily on imported feedstocks
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United States Refinery Margins
Source: Baker & O’Brien Analysis, PRISM™ PRISM is a trademark of Baker & O’Brien, Inc. All rights reserved.
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• "IMO 2020" is a global regulation by the International Maritime Organization (IMO), requiring a reduction from 3.5% to 0.5% sulfur content in bunker fuel in the open oceans beginning January 1, 2020
– Emission Control Areas (ECAs), located near coastal areas around the U.S., Canada, and Northern Europe already impose a more stringent 0.1% sulfur cap
What is IMO 2020?
Marine Bunker Fuel Pollution Regulation – MARPOL IMO 2020
Map Source: DuPont
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Options to Meet IMO 2020
Buy compliant fuel, such as marine gasoil (MGO) or very low sulfur fuel oil (VLSFO)
Install scrubbers to keep running High Sulfur Bunker (HSB)
Switch to alternative fuel, such as LNG
Business as usual
Profit from margin uplift
What are the options? Shippers
Full-Conversion
Refining margins for sour cracking refineries will be under pressure in the near future
Blend existing residual fuel oil (if marginally close to 0.5% ) with low sulfur distillate
Produce low/lower sulfur bunker fuel through adjustments in crude slate
Continue to produce High Sulfur Fuel Oil (HSFO) for ships with scrubbers or resid feedstock to other refineries
Produce low/lower sulfur bunker fuel through adjustments in crude slate
Invest in upgrading capacity
Sweet Cracking Sour Cracking
Refiners
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• Futures pricing suggests that 3.5% fuel oil (HSFO) pricing in the near term will drop from a discount to Brent from about $4/B to $15-$17/B
• The extent and duration of the pricing drop depends on:
– The reaction of shipping companies to install scrubbers
– Ability of the refiners to produce very low sulfur fuel oil (VLSFO)
• As sour cracking refineries are producing HSFO, we would expect higher sulfur crude oils to follow a similar pricing trend
HSFO Pricing
40
50
60
70
80
90
100IMO 2020 Begins
ULSD NYMEX
Brent
3.5% HSFO HSFO begins slide
Fuel value can be lower
Scrubbers may bring value back up
Source: CME Group
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Possible Refineries’ Sulfur Optimization
IMO 2020 DRIVING FORCES
• 0.5% fuel oil production will be challenging for low complexity refineries in Europe
• Sweet crude will likely displace sour crude in lower complexity refineries in Europe
• Backhaul freight will lower cost for sour crude and resid to complex refineries in the U.S.
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0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
2019 2020 2021 2022 2023 2024 2025
Tho
usa
nd
Bar
rels
pe
r D
ay (
MB
/D)
Estimated Refinery Crude Capacity Additions through 2025
All Announced Projects
Africa
South and Central America
North America
Europe and Eurasia
Middle East
Asia Pacific
Near term refinery capacity additions could put downward pressure on global utilization if projects remain on schedule and there are no closures
Note: Projects have been handicapped based on Baker & O’Brien’s assessment of likelihood of operations. Sources: Refinery news; Baker & O’Brien analysis
Uncertainty magnifies as timeline increases due to lack of partners and financing for projects
Average Global Demand Growth
Indicates OPEC estimates for comparison
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0
100
200
300
400
500
2019 2020 2021 2022 2023
MB
/D
Speculative CanadaSpeculative USFirm CanadaFirm US
• Crude throughput expansions are linked to processing advantaged crude oils
– Limited number of major projects are expected in the near term
– Speculative projects in U.S. are linked to supporting drilling operations
Economics may be supportive of a single project in the Permian due to diesel shortage – other projects are unlikely
• Expected discounts for heavy crude oils due to IMO 2020 are helping major coker investments (despite downplays to investors)
Access to advantaged crude oil has incentivized crude expansion and bottoms upgrading projects
Crude Throughput Expansions
Note: Excludes unknown incremental expansions (2020) (2021)
Coking
0
10
20
30
40
50
60
2019 2020 2021 2022 2023
MB
/D
Note: Full project listing is contained in the Appendix
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Project Profile: ExxonMobil Beaumont Expansion
Beaumont/Port Arthur Refineries and Terminals
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2
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5
6
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Owner/Location
Refineries
ExxonMobil Beaumont
Total Port Arthur
Motiva Port Arthur
Valero Port Arthur
Terminals
Enterprise Beaumont
Enterprise Beaumont
Sunoco Hebert
Phillips 66 Beaumont
Colonial Port Arthur
Enterprise Pt Arthur
Explorer Port Arthur
Valero PAPS/El Vista
Motiva Beaumont
Howard Energy
Jefferson Energy
Sunoco Nederland
1
2
3
4
5
6
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• ExxonMobil is expanding the Beaumont refinery by 250 MB/D
– $1.9 Billion investment; >$300 MM/yr earnings
• Project follows ExxonMobil model of integrated value chain:
– ExxonMobil production in the Permian Basin (Est. 1 MMB/D by 2024)
– Pipeline takeaway: 1 MMB/D JV pipeline under development
– Reduces intermediate purchases for XOM Gulf Coast system
• Start-up expected in 2022
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PADD Unit Capacity (MB/D) Start-Up
3 Alkylation Unit 6.5 1Q2019 3 Alkylation Unit 13 2Q2019 3 Isomerization 25 3Q2019 2 Benfree Unit Repositioning 0.75 2019 3 FCC Upgrade * Mid-2020 3 Alkylation Unit 17 2020 5 Isomerization 6.5 Q12021 2 FCC/Alky * 2021 2 Isomerization * 2021 2 Isomerization 10 2022 2 Debottleneck Reformer * * 5 C5/C6 Isom * *
Gasoline projects are targeted towards high octane blend components and Tier 3 sulfur specification compliance
Gasoline Production Increases Tier 3 Projects
Note: *Details not publicly provided Source: Baker & O’Brien
PADD Unit Capacity (MB/D) Start-Up
2 Naphtha Hydrotreater * 2020
2 Naphtha Hydrotreater * 2022
2 Naphtha Hydrotreater * Q42019
3 Naphtha Hydrotreater * *
5 Naphtha Hydrotreater 6 *
5 Naphtha Hydrotreater 10 Q12021
• Gasoline production increases are through alkylation and isomerization unit investments due to octane desirability
• While Tier 3 went into effect for large refiners on January 1, 2017, many refiners developed surplus credit balances and delayed compliance until 2020 when the full regulation goes into effect
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Distillate projects focus on incremental yields, renewable diesel, and sulfur compliance
Distillate Production Increases Sulfur Removal
• Standalone distillate yield improvement projects are limited
• Renewable diesel projects are gaining favor as biodiesel and LCFS credits make the projects increasingly economic
• Hydrogen plant investments are being made to support hydrotreating operations
Renewable Diesel*
Note: *Capacity details not publicly provided Source: Baker & O’Brien
PADD Unit Capacity Start-up
5 Hydrogen Plant * 2019
5 Distillate Hydrotreater 7 Q32019
1 Hydrogen Plant * Q12020
3 Hydrogen Plant * 2021
2 Gasoil Hydrotreater * 2022
Renewable Diesel
Renewable Diesel
Renewable Diesel
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While global oil liquids consumption is expected to increase between 2017 and 2040, U.S. liquids consumption is projected to decline
0.5
0.63
0.35
0.49
0.00
0.10
0.20
0.30
0.40
0.50
0.60
0.70
MM
B/D
International Liquids Consumption Outlooks (Annualized Liquids Demand Growth Between 2017 and 2040)
IEA - New Policies
OPEC WEO
BP 2019
Average
(3.50)
(3.00)
(2.50)
(2.00)
(1.50)
(1.00)
(0.50)
0.00
0.50
1.00
1.50
MM
B/D
U.S. Liquids Consumption Outlooks (Change in Liquids Demand Between 2017 and 2040)
AEO 2019 - Reference
AEO 2019 - Low Oil Price
AEO 2019 - High Oil Price
BP 2018 - EvolvingTransition
IEA - New Policies (excl.bunkers)
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• IEA shows slower improvements in global fuel economy for light-duty vehicles (LDV) – 1.7%/year improvement globally in the 2005-2017 time period
– Improvement is even worse in advanced economies of only 0.1%/year
• Key drivers are a decrease in diesel LDVs sales, increased sales of SUVS and pickups, and slow growth of electrified LDVs
Fuel Economy
Source: IEA-Fuel Economy in Major Car markets
Advanced Economies improvement limited to 0.1% per year recently
Global improvement below requirement to meet Global Fuel Economy Initiative Requirement
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• In 2012, NHTSA established passenger and light truck CAFE standards for 2017-2021 at 40.3-41.0 miles per gallon (mpg) and an average of 54 mpg by 2025
– The 54 mpg is equivalent to the EPA issued greenhouse gas emissions (GHG) requirements of 163 grams/mile for model year 2025
– In August 2018, the CAFE standard was frozen at the 2021 levels
• With the frozen CAFE standards, the fuel economy improvement could drop further, slowing the reduction in demand
CAFE Standards
While fleet fuel economy will improve over the long term, fleet turnover effects on fuel economy
are limited in the near term
Source: EIA AEO 2019
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EPA Final Renewable Quotas for 2019; Up Slightly From 2018
RFS Volume Requirements
2014 2015 2016 2017 2018 2019
Cellulosic Biofuel, Billions of Gallons .033 .123 .230 .311 .288 .418
Biomass Based Diesel, Billions of Gallons 1.63 1.73 1.90 2.00 2.10 2.10
Advanced Biofuel, Billions of Gallons 2.67 2.88 3.61 4.28 4.29 4.92
Renewable Fuel, Billions of Gallons 16.28 16.93 18.11 19.28 19.29 19.92
EPA RFS Volumes
EPA 2019 Percentage Standards 2019
Cellulosic Biofuel 0.230%
Biomass Based Diesel 1.73%
Advanced Biofuel 2.71%
Renewable Fuel 10.97%
Source: EPA
Actual
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Discussion Draft: The 21st Century Transportation Fuels Act
• Hearing in December 2018, part of the 115th Congress
• The discussion draft eliminates the mandate in the Clean Air Act (CAA) to blend specific volumes of renewable fuel into the fuel supply and replaces the RFS with a national high-octane fuel standard requiring production and sale of fuel with a research octane number (RON) of at least 95.
– Enables the use of higher ethanol blends to produce the high octane fuels
– Prohibits states from requiring use of renewable fuels
95 RON Gasoline
• Recent EIA study completed by Baker & O'Brien demonstrates refineries should have no problem meeting a 95 RON standard in 2022
• Required pool octane is actually lower on average in 2022 with 95 RON with increased octane requirements going forward due to decreasing overall demand and increased 95 RON demand
Source: Baker & O’Brien
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United States • Carbon pricing, in the form of Cap-and-Trade, is limited to California
• Oregon, Washington, and California have a have a Low Carbon Fuel Standard
– California - 2010 Goal of 10% reduction by 2020
Cap-and-trade with Quebec
– Oregon Goal of 10% reduction by 2025
– Washington – recently passed Expected to begin January 1, 2021
Requires fuel producers to reduce the carbon intensity of fuels 10 % below 2017 levels by 2028
• Transportation & Climate Initiative of Northeast and Mid-Atlantic States announced in late 2018
Consists of 9 states plus DC with goal to design regional low-carbon transportation policy to cap and reduce carbon emissions from combustion of transportation fuels
Goal is to complete policy design within 1 year
U.S. Carbon Costs
Source: Price on Carbon and Baker & O’Brien Analysis
LCFS and Cap-and-trade
LCFS
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Canada • Passed a universal carbon tax starting at $20 per
tonne in 2019 rising $10/tonne/year to $50/tonne in 2022
– Alberta – Carbon tax implemented in 2017
$20/tonne in 2017 and $30/tonne in 2018
– Ontario – Implemented Cap-and-Trade in 2017
New government canceled it in July 2018
Opposes new federal carbon tax
Saskatchewan – No carbon taxing system
Opposes new federal carbon tax
Challenging the federal mandate in court
Canadian Carbon Costs
– British Columbia – Carbon Tax
Began a carbon taxing system in 2008
Beginning April 1, 2018, B.C.'s carbon tax rate was $35 per tonne of carbon dioxide equivalent emissions. The tax rate increases each year by $5 per tonne until it reaches $50 per tonne in 2021.
– Quebec – Cap-and-trade system since 2013
Cap-and-trade with California
Currently meets new federal Canadian carbon tax provisions
Source: Government of Canada
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• IMO 2020
• Renewable Diesel
• Tier 3 Gasoline
Hydrogen Demand
• E15
• 95 RON
• Sour Crude Sanctions
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Possible Discussion Topics
• East Coast Refinery Balances Post PES Fire
• Crude Oil Export Trends
• Refined Products Export Trends
• Saudi Arabia Oil Infrastructure Attacks
• Venezuela Oil Sanctions
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Contact Information
London Office
146 Fleet Street, Suite 2
London EC4A 2BU Phone: 44-20-7373-0925
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1333 West Loop South Suite 1350
Houston, TX 77027 Phone: 1-832-358-1453
Fax: 1-832-358-1498
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Dallas, TX 75243 Phone: 1-214-368-7626
Fax: 1-214-368-0190
www.bakerobrien.com