Trelleborg Sheet Rubbertrelleborg.com.au/wp-content/uploads/2011/07/TrelleborgUsersChart.pdf ·...

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Sheet Rubber Products

Transcript of Trelleborg Sheet Rubbertrelleborg.com.au/wp-content/uploads/2011/07/TrelleborgUsersChart.pdf ·...

Page 1: Trelleborg Sheet Rubbertrelleborg.com.au/wp-content/uploads/2011/07/TrelleborgUsersChart.pdf · Trelleborg Sheet Rubber Products Trelleborg are specialists in Polymer Technology and

Sheet Rubber Products

Page 2: Trelleborg Sheet Rubbertrelleborg.com.au/wp-content/uploads/2011/07/TrelleborgUsersChart.pdf · Trelleborg Sheet Rubber Products Trelleborg are specialists in Polymer Technology and

Trelleborg Sheet Rubber Products

Trelleborg are specialists in Polymer Technology and are one of the world’s leading suppliers of high grade, quality RUBBER SHEETING .

Our products are used world wide, in a range of applications throughout many market sectors.

Because of our continued investment in state of the art production technology, Trelleborg customers can expect products of the highest level of quality and consistency.

Trelleborg also provides you, our customer, with ‘peace of mind’, because you are dealing with a competent and reliable supplier.

Trelleborg are able to supply all of your Sheet Rubber requirements.

The products featured in this catalogue are sourced from our global production facilities and held in stock at our warehouses in Brisbane and Perth.

Because of this, our Australian and New Zealand agents are able to supply immediate ‘off shelf delivery’ for many of these items, in either cut form or full rolls.

Should you need Sheet Rubber grade not listed in this catalogue, please contact your local representative to discuss your requirements.

Our quality and manufacturing procedures are strictly in accordance with ISO 9002 + ISO 14001 and Trelleborg’s extensive R&D facilities are available to investigate new products and materials, to meet the needs of our customers.

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Commercial Grade Sheet Rubber

These grades are suitable for all general purpose rubber applications including Washers, Seals and Gasketing, Dust and Rock Curtains, Bowling Ditch Rubber, Conveyor Skirting and many other uses where a flexible material is required.

Insertion Rubber - Cotton reinforced for tear resistance, all rolls are 1200mm wide x 10mtr lengths.

NATURAL RUBBER NEOPRENE RUBBER

SIZES SPECIFICATION SIZES SPECIFICATION

1.5mm x 1 ply Hardness 60 +/-5 1.5mm x 1 ply Hardness 65 +/-5

3mm x 1 ply SG 1.55 3mm x 1ply SG 1.45

3mm x 2 ply Tensile 5 Tensile 5

4.5mm x 2 ply Elongation 300% 4.5mm x 1ply Elongation 300%

6mm x 2ply Tear Strength 12 6mm x 2ply Tear Strength 11

9mm x 2 ply

Neoprene Rubber - All rolls are 1200mm wide x 10mtr lengths.

SIZES SPECIFICATION

1.5mm, 3mm, 4,5mm, 6mm, 9mm Hardness 65 +/-5 ASTM D2240

SG 1.45

Tensile 5 ASTM D412

Elongation 300% ASTM D412

Tear Strength 11 ASTM D624

Max Temp 95 C

Skirting Rubber - All rolls are 1500mm wide x 30mtr lengths.

SIZES SPECIFICATION

Natural Soft FRAS Natural Soft FRAS

1.5mm

3mm Hardness +/- 5 65 50 65

4.5mm SG 1.38 1.24 1.38

6mm 6mm 6mm Tensile 8 15 12

9mm 9mm 9mm Elongation 350% 550 % 300%

12mm 12mm 12mm

16mm

19mm 19mm 19mm

25mm 25mm

Slit Sizes of Natural are Available : 9mm x 100mm, 150mm, 200mm 12mm x 100mm, 150mm, 200mm, 250mm, 300mm 16mm x 100mm, 150mm, 200mm, 250mm, 300mm 19mm x 100mm, 150mm, 200mm, 250mm, 300mm

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High Grade Natural Rubbers

Natural Rubber is obtained from liquid Latex extracted from rubber trees. It has excellent mechanical properties including Tensile Strength, Elasticity, Abrasion and Tear Resistance. It is often used where Low Compression Set and High Resilience and Rebound properties are required. Natural Rubber has good resistance to acids, alkalis and salts but is not recommended for oil or hydrocarbon contact. Maximum continuous temperature 70 degrees C.

Insertion Rubber ( R608 )1200mm wide x 10mtrPolyester ply reinforced for high tear resistance 1.49 65 4 200 121.5mm x 1ply, 3mm x1ply, 3mm x 2ply4.5mm x 2 ply, 6mm x 2 plynote: 3mm and 6mm available 1500mm wide

White Faced Insertion ( R608/R661 )1200mm wide x 10mtr6mm x 4ply Cotton reinforced for tear 1.61 68 5 220 12resistance, White one side Black on the other

Natural Roll Rubber ( R608 )1200mm wide x 10mtr 1.49 65 4 200 120.8mm, 1.5mm, 2.4mm, 3mm 4.5mm, 6mm

White Hygenic Rubber Rolls (R448 )1200mm wide x 10mtr 1.31 50 10 500 151.5mm, 3mm, 6mmMeets requirements of FDA

Pure Gum Rolls ( R399 )1200mm wide x 10mtr 0.95 35 20 600 303mm, 6mm

Natural Sponge Sheeting 0.5 N/A N/A N/A N/A900mm x 1800mm sheets3mm, 6mm, 9mm, 12mm19mm, 25mmBlue, Sealed Face, 50 % density

T Line 40 ( R394 )1200mm wide x 10mtr 1.01 40 20 650 301.5mm, 3mm, 4.5mm, 6mm9mm, 12mm, 19mm, 25mmHigh Abrasion and Tear Resistance

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Synthetic Rubbers

The name Synthetic Rubbers covers a vast range of man made elastomers, each developed to take rubber into applications beyond its normal capability. Better heat, oil, chemical and ozone resistance can be achieved whilst still maintaining the general elastomeric properties of rubber

Neoprene Roll Rubber ( C609 )1200mm wide x 10mtr0.8mm, 1.5mm, 3mm, 4.5mm, 6mm 1.49 65 4.0 200 129mm, 12mm, 19mm, 25mmFor increased heat, oil and ozone resistance

Neoprene Insertion Rubber ( C801 )1200mm wide x 10mtr polyester reinforced1.5mm x 1ply, 3mm x 1 ply 1.42 70 6.5 250 174.5mm x 2 ply, 6mm x 2plyFor increased heat, oil and ozone resistance

Nitrile Roll Rubber ( B569 )1200mm wide x 10mtr1.5mm, 3mm, 4.5mm, 6mm, 9mm 1.28 60 10 350 25Excellent resistance to Petroleum based fluids

Nitrile Insertion Rubber ( B569 )1200mm wide x 10mtr polyester reinforced1.5mm x 1ply, 3mm x 1 ply 1.28 60 10 350 25Excellent resistance to Petroleum based fluids

White Nitrile Roll Rubber ( B571 )1200mm wide x 10mtr1.5mm, 3mm, 4.5mm, 6mm 1.4 60 8 400 18Resistant to oils and meets FDA requirements

Butyl Roll Rubber (T641)1200mm wide x 10mtr1.5mm, 3mm, 4.5mm, 6mm 1.2 60 9 500 40Excellent resistance to heat, acid and ozone

Hypalon Roll Rubber ( H611 )1200mm wide x 10mtr1.5mm, 3mm, 6mm 1.32 60 8 350 20Excellent resistance to heat, acid and ozone

EPDM Roll Rubber (E701)1400mm wide x 10mtr1mm, 1.5mm, 2mm, 3mm, 4mm 1.31 70 7 300 204.5mm, 5mm, 6mm, 9mmExcellent resistance to heat and UV

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Synthetic Rubbers (cont.)

EPDM Insertion Rubber (E701)1200mm wide x 10mtr polyester reinforced 1.31 70 7 300 201.5mm x 1ply, 3mm x 1 ply, 4.5 x 1 plyExcellent resistance to heat and UV

EPDM Potable Rubber (E645)1200mm wide x 10mtr1.5mm, 3mm, 4.5mm, 6mm 1.18 70 11 250 27Excellent resistance to heat and UVUsed for all Potable Water applicationsMeets AS/NZS 4020

EPDM Dust Cloth Rubber (E550)1400mm wide x 20mtr 1.17 50 9 450 232mm, highly elastic and UV resistant for quarryand mine screen dust suppression systems

EPDM Peroxide Cured Rubber (E653)1200mm wide x 10mtr, 3mm 1.17 60 8 250 20Excellent resistance to heat and UVHigher temperature rated than standard EPDMUp to 140ºC working temperature

Silicone Roll Rubber (S662)1200mm wide, 1.5mm, 3mm, 6mm 1.17 60 8 350 20Available in red, white or translucentExcellent heat resistance up to 250 CAll grades meet FDA requirements

Silicone Sponge Rubber - White1000mm wide, 1.5mm, 3mm, 6mm 0.3 N/A .64 145 N/AExcellent heat resistance up to 250 C

Viton A Roll Rubber (V733)1200mm wide, 1.5mm, 3mm, 6mm 1.98 72 5 250 17Excellent heat resistance up to 300 CSuperior resistance to most chemicals

Viton B Roll (V744) - Green1200mm wide, green 3mm. Improved heat aging 1.80 70 8.5 200 19properties and chemical resistance over Viton A

Adhesives for bonding Viton also available

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Mining Sheet Products

Traditionally Trelleborg has been a name recognised in the mining industry for quality and extreme wear resistance. We are happy to say that this tradition continues with the extensive range of wear resistant sheet being now being stocked by Trelleborg in Australia. Until recently , however , the problem with using abrasion resistant rubbers was the required preparation of the sheets for bonding – namely the need to buff rubber that by its nature was abrasion resistant. Trelleborg now offers a range of abrasion linings that include bonding layers for easy application with most standard contact adhesive systems available in today’s market.

T Line 35 Special Yellow (R396)1200mm wide x 10mtr long rolls, 3mm, 6mm 0.97 35 20 600 30Superior abrasion resistance, 35 duro hardnessfor excellent flexibility

T Line 43 Orange (R321)1200mm wide x 10mtr long rolls 1.00 43 20 650 353mm, 6mm, 9mm, 12mmSuperior abrasion resistance for mostlining applications – dry or wet abrasionresistance

T Line 50 Black Commissioning (R439)1200mm wide x 10mtr long rolls, 6mm 1.18 50 8.5 400 30General grade natural rubber with bondinglayer for lining applications where high abrasionresistance is not required

T Line 60 Black SAR (R650)1200mm wide x 10mtr long rolls 1.12 62 18 400 503mm, 6 mm, 9mm, 12mm, 19mm, 25mmSuperior abrasion resistance, 62 duro hardnessfor excellent impact resistance. Best material forlarge impact, dry abrasion

T Line 70 Heat Resistant (R750)1200mm wide x 10mtr long rolls, 6mmSuperior heat resistance, 70 duro hardness 1.21 70 13 400 30

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Trelleborg Queensland RubberSheet Rubber

At Trelleborg’s Brisbane factory we have the ability to produce quality sheet rubber to your specification. High grade Natural Rubber, Neoprene, Nitrile, Hypalon, Gum Sheet, EPDM, Butyl and Silicone sheet rubber can be produced to most Australian, British or International Standards. We also have the laboratory facilities to run basic mechanical testing and provide test reports and certificates of conformity.

Current manufacturing capabilities in Brisbane are

• Smooth (Talc) finish• Fabric finish both sides• Maximum width 1150mm wide• Thickness range 0.3mm – 6.0 mm in roll form and up to 100mm thick in sheet form (tooling may

be required)• Most rubber types and hardness requirements• Most basic colours available• Cured or Uncured sheet

The benefits of local production are the short lead times and the relatively low minimum order quantities. Please note however that all locally produced sheet is made to order and no local stock is held of these items.

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Technical InformationProperties of Rubber Compounds

This table is provided as a general guide to the properties of compounds containing natural and synthetic rubbers.

Most compounds used in the manufacture of sheet rubber contain about 60% by weight of rubber, the balance is made up of chemicals, each contributing something to the physical properties of the finished product, or as an aid in processing. The selection of these components is very much a matter of compromise since the full achievement of one property is usually at the expense of another.

Common Name ASTM Designation Composition General Properties

Natural NR Isoprene, natural Excellent physical properties including abrasion and low temperature resistance. Poor resistance to petroleum based fluids.

Neoprene CR Chloroprene Good weather resistance. Flame retarding. Moderate resistance to petroleum based fluids. Good physical properties.

Nitrile NBR Acrylonitrile butadiene Excellent resistance to petroleum based fluids. Moderate resistance to aromatics. Good physical properties.

EPDM EPDM Ethylene-propylene- Excellent ozone, chemical and ageing characteristics. diene-terpolymer Poor resistance to petroleum based fluids.

SBR SBR Styrene-butadiene Good physical properties including abrasion resistance Poor resistance to petroleum based fluids.

Butyl IIR Isobutene-isoprene Very good weathering resistance. Low permeability to air. Good physical properties. Poor resistance to petroleum based fluids.

Hypalon CSM Chloro-sulfonyl- Excellent ozone, weathering and acid resistance. polyethylene Good abrasion and heat resistance. Poor resistance to petroleum based fluids.

Chlorobutyl CIIR Chloro-isobutene- Very good weathering resistance. Low permeability isoprene to air. Good physical properties. Poor resistance to petroleum based fluids.

Silicone VMQ Silicone Rubber Excellent heat, ozone, weathering resistance. Good physical properties.

Viton FKM Fluoro-elastomer Excellent chemical and heat resistance. Outstanding ozone, oxidation and weathering resistance.

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Sheetings - Selection CriteriaSelect Table

Application Natural/SBR Neoprene Nitrile EPDM Butyl Hypalon® Silicone Vitone®

Petrol Poor Poor Good Poor Poor Poor Poor Excellent

Lubricating Oils Poor Fair Good Poort Poor Fair Good Excellent

Acid Fair Fair Good Excellent Excellent Excellent Fair Good

Alkali Fair Fair Fair Good Excellent Excellent Fair Fair

Hydrualic Phosphates Poor Poor Poor Good Good Fair Good Poor

Fluid Silicates Poor Good Good Fair Fair Good Poor Good

Abrasion Resistance Excellent Good Good Good Good Good Fair Good

Tear Strength Good Good Good Fair Good Fair Poor Fair

Impact Resistance Excellent Good Fair Good Good Good Fair Fair

Resilience Excellent Good Good Good Fair Good Poor Fair

Impermeable to Gases Fair Good Good Good Excellent Excellent Poor Excellent

Compression Set Good Good Good Fair Fair Fair Good Good

This is a general guide only. If in doubt please consult.

Material Tolerances And Yields

In today’s competitive markets yields are of vital importance. With this above in mind we have a policy of stocking a wide range of thicknesses and roll widths to give our customers maximum choice with clear tolerance definitions.

300

Temp ºC OPERATING TEMPERATURES

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100

50

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Continuous

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Neoprene NitrileEPDM Butyl

Hypalon®

Silicone

Viton®

Thickness Tolerances

Over Upto Tolerance +/-

0.5mm 2mm 0.2mm

2mm 3mm 0.3mm

3mm 6mm 0.4mm

6mm 10mm 0.5mm

10mm 15mm 0.8mm

15mm 25mm 1.0mm

Roll Length Tolerances

Length (mm) Tolerance +/-

1000mm 50mm

5000mm 250mm

10000mm 500mm

20000mm 1000mm

Roll Width Tolerances

Length (mm) Tolerance +/-

900mm 18mm

1000mm 20mm

1220mm 24mm

1300mm 26mm

1400mm 28mm

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Trelleborg Sheet Products

Manufacturing Capability

• Hardness Range - 30 to 90 degrees Shore A • Various finishes - smooth both sides - smooth/ fabric impression - fabric impression both sides - matt impression or special design on one or both sides • Thickness 0.2mm to 150mm • Widths up to 2000mm • Long lengths able to be produced • Sheets available in rolls, strips, plates, tiles • Variety of colours • Many Rubber types - Natural, including Sponge, SBR, Neoprone, Nitrile,

EPDM, Butyl, Hypalon, Silicone, Viton, Aflas, Epichlorohydrin, Vamac, FRAS • Metallic Insertions include Steel, Brass, Stainless Steel • Rubber to Metal Bonding • Peroxide cured EPDM & Nitriles • Pofiled Matting & Flooring • Silicone - Platinum Cured - Fibre Glass Reinforced - Fire Rated - Adhesive Backed - Sponge Products • Viton - A, B & F - Adhesive & Caulk - Sponge Products - White - Nomex Insertion • Neoprene & Nitrile Diaphragm Rubber

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Trelleborg Queensland Rubber Pty Ltd515 Zillmere Rd., Zillmere, Queensland, Australia 4034Phone +61 (7) 3866 7444 Facsimile +61 (7) 3363 4912

Email: [email protected]: www.trelleborgqr.com

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Trelleborg Western Australia94b Harrison Road, Forrestfield W.A. 6058

Phone: +61 (8) 9454 3566 Facsimile: +61 (8) 9454 3577Email: [email protected]

Web: www.trelleborgqr.com

Please Note: The information, figures, calculations, test values and data contained in this brochure - which we use to best advise our customers - correspond to current engineering standards. This data is the result of many years of tests and trials.

As individual operating conditions influence the application of each sheet, the information in this brochure can only be used as a rough guideline. In the individual case it is the sole responsibility of the customer to evaluate requirements,

in particular if specified properties are sufficient for use.

Our qualified engineers are available to discuss difficult problems with you.

As we cannot have any influence over how our products are used, they are used entirely at the users’s own risk. We do of course guarantee the quality of our products according to general sales conditions, available on request. Subject to change and error.

The mentioned properties are guiding values.

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Trelleborg Rubber User’s Guide

300

Temp ºC OPERATING TEMPERATURES

250

200

150

100

50

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-25-50

Maximum/Minimum

Continuous

NaturalRubber

Neoprene NitrileEPDM Butyl

Hypalon®

Silicone

Viton®

THICKNESS TOLERANCES

Over Upto Tolerance +/-

0.5mm 2mm 0.2mm

2mm 3mm 0.3mm

3mm 6mm 0.4mm

6mm 10mm 0.5mm

10mm 15mm 0.8mm

15mm 25mm 1.0mm

PRODUCT CODE COMPOUNDGAUGE RANGE

(mm)HARDNESS SHORE A

SGTEMPERATURE

RANGE ( C )

TENSILE STRENGTH

(Mpa)

ELONGATION %

ABRASION RESISTANCE

OZONE / UV RESISTANCE

OIL RESISTANCE

ACID RESISTANCE

MAIN APPLICATION

Natural / Insertion Rubber NR R-608 0.8 - 6 65 1.49 -25 to 70 4.5 350 good fair poor fair General Purpose

Commercial Insertion NRIC 1.5 - 9 70 1.55 -25 to 70 3.5 300 fair fair poor fair General Purpose

White Hygienic WH R-448 1.5 - 6.0 50 1.31 -40 to 80 10 500 good fair fair fair Food Grade

Pure Gum PG R-399 3.0 - 6.0 35 0.95 -40 to 80 20 600 excellent fair poor fair Soft , High Flexibility

T Line 35SY TL35SY AR-396 3.0 - 6.0 35 0.97 -40 to 80 20 600 excellent fair poor fair Soft , High Abrasion

T Line 40 TL40 R-394 3.0 - 25 40 1.05 -40 to 70 18.6 600 excellent poor fair fair Abrasion

T Line 43 TL43 AR-321 3.0 - 12 43 1.01 -40 to 80 20 650 excellent poor poor fair Abrasion

T Line 60 TL60 AR-650 6.0 - 25 62 1.12 -50 to 85 18 400 excellent good good good Abrasion

Skirting Rubber NSI 6.0 - 25 65 1.38 -40 to 80 8 350 good good fair fair Conveyor Systems

Neoprene Rubber NEO C-609 0.8 - 25 65 1.49 -20 to 90 4 200 fair good good fair Heat/ Oil / Ozone

Commercial Neoprene NEOC 1.5 - 9.0 65 1.4 -20 to 95 5 300 fair good good fair Heat/ Oil / Ozone

Neoprene Insertion NEOI C-801 1.5 - 6.0 70 1.42 -20 to 100 6.5 250 fair good good fair Heat/ Oil / Ozone

Nitrile / Insertion Rubber NIT B-569 1.5 - 6.0 60 1.28 -30 to 110 10 350 good fair excellent good Petrol and Oil

White Nitrile WNIT B-571 1.5 - 6.0 60 1.4 -35 to 110 8 400 good fair excellent good Food Grade Oil

Potable Water EPDM EPDMP E-645. 1.5 - 6.0 70 1.18 -40 to 120 11 250 fair excellent poor good Potable Water

EPDM / Insertion Rubber EPDM E-701 1.5 - 6.0 70 1.31 -40 to 120 7 300 fair excellent poor good Heat / Ozone

EPDM Dust Cloth EPDMDC E-550 2 50 1.17 -40 to 115 9 450 good excellent poor good Screen Dust Cloth

Peroxide Cured EPDM EPDMPC E-653 3 60 1.17 -20 to 140 8 250 good excellent poor good High Temp / Acid

Butyl Rubber BUTYL T-641 1.5 - 6.0 60 1.20 -40 to 100 9 500 fair excellent poor very good Heat / Chemical

Hypalon Rubber HYP H-611 1.5 - 6.0 60 1.32 -35 to 110 8 350 fair excellent good excellent Heat / Acid / Chemical

Viton A Rubber VITA V-733 1.5 - 6.0 72 1.98 -20 to 250 5 250 fair excellent excellent excellent Solvent / Heat / Chemical

Silicone Rubber SIL 1.5 - 8.0 60 1.2 -60 to 200 8 350 good excellent good good High or Low Temp.

Trelleborg Armwest 23 Quarimor Rd, Bibra Lake, Western Australia 6163

Phone +61 (8) 9434 2393 Facsimile + 61 (8) 9434 2412Email: [email protected] Website: www.armwest.com.au

Trelleborg Queensland Rubber Pty Ltd 515 Zillmere Rd., Zillmere, Queensland, Australia 4034Phone +61 (7) 3866 7444 Facsimile +61 (7) 3363 4912

Email [email protected] Web: www.trelleborgqr.com