Transportation Products… · materials including FDA approved ... strength and sanitary...

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A Name You’ve Trusted for Years. . . Transportation Products Butterfly Valves • Hopper Tees • Actuators • Accessories

Transcript of Transportation Products… · materials including FDA approved ... strength and sanitary...

Page 1: Transportation Products… · materials including FDA approved ... strength and sanitary requirements ... 6 150 4.00 .500 .750 1.250 6.50 8.650 6.1252.125 5.813 3.250 .438 2.760 .375

A Name You’ve Trusted for Years. . .

Transportation ProductsButterfly Valves • Hopper Tees • Actuators • Accessories

Page 2: Transportation Products… · materials including FDA approved ... strength and sanitary requirements ... 6 150 4.00 .500 .750 1.250 6.50 8.650 6.1252.125 5.813 3.250 .438 2.760 .375

400 & 480 Series 1 Piece Body DesignThis economical, resilient seat valve is

available in a wide variety of high quality

materials including FDA approved

blends and components for High

Abrasion applications. Components

precision machined to tight

tolerances, the 400 Series delivers

long service life, ease of operation

and maintenance, and reduced cost.

390 & 380 Series Split Body Design1 Piece disc/stem inherently

protects against particle entrapment

and contamination, a sanitary application

requirement. The 390 Series is also ideal for

abrasive applications due to the thin profile disc

which increases flow capacity and reduces erosion

of valve components.

380/480 SERIES Featuring Our Unique INTEGRATED NOTCH PLATE Along With ALL ULTRAFLO’S Standard Features!Reduces Inventory Requirements

•No separate Notch Plates•No mounting hardware•9 positions of control with either

5 or 10 position handles

Stronger Design•Allows use of stronger 5 position handles for

all throttling requirements•Integrated travel stops and notchesare

twice as strong

Resilient Seated Butterfly Valves

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Ultra Pipe Coupler The Ultra Coupler provides easy, fast installa-tion and is available in 4” & 5” Groove-to-Groove or Groove-to-Plain units. The coupler design is pressure tested to 65 psi.

One Person Installation The Ultra Coupler is uniquely designed for easy installation. The Split Gasket is secured to the coupler by a Dovetail Retention and a Connecting Link keeps the body halves attached in the open position. These innovative features simplify the installation and replacement processes and result in significant savings in time and effort.

Accepts Standard Circular Gaskets The unit can be fully opened by simply removing the captive Hinge Pin. When fully opened, the Ul-tra Coupler will accept industry standard circular gaskets, if desired.

Lightweight / Heavy Duty and Rugged, the coupler is made of A356-T6 aluminum with 304 stainless steel hardware for durability and excellent corrosion resistance.

Heavy-Duty Handle features two connection points to the body. In addition, the handle was designed with ergonomics in mind. A wide profile provides a broad base for applying both opening and closing pressure. The wide open design eas-ily accommodates gloved hands and eliminates pinch points. Bushings at all pivot points prevent freeze up. Easy Adjustment When piping variations make coupler adjustment necessary, connecting link tension is easily field adjusted without the need for special tools.

Void-Free Gasket To prevent contamination build up, Ultraflo’s gasket design is free of void areas when installed. The gasket ends are extended to compress together when coupler is closed, forming a positive, Leak – Free seal. All gaskets are Food Grade White Nitrile.

Handle

Detent Hinge Pin

Connecting Link

Dove Tail Retention

Pivot Point Pin

Gasket

Body

ADJUSTABLECONNECTING LINK

LEAK FREE SEAL

Resilient SeatUltraflo’s resilient Seat design is the heart of all 390, 380, 400 and 480 Series valves. The seats incorpo-rate a dovetail retention system to

ensure positive installation alignment and ease of as-

sembly. All Ultraflo seats include an integral flange face seal ring molded into

the seat providing a positive tank seal. Additionally, the seat completely

isolates the line media from the

valve body, reducing wear and increasing

service life.

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• 1 Piece disc/stem meets FDA requirements• 2”-12”• Split body construction offers quick and easy cleaning/repairs• Lightweight, durable construction• Seat design ensures positive retention and easy replacement• Hand polished disc/stems• Direct mount top plate for easy automation• Lowprofileneckincreasesclearance

Features Primary and Secondary Seals Prevent line media from contacting stem and body components. The primary seal is the interference fit between the disc hub and the seat flat. The secondary seal is the interference fit between the stem and seat stem hole.

Upper and Lower Stem Bushings (Lower Bushing only on 4” and larger valves.) Heavy duty non-corrosive thermoplastic polymer helps eliminate galling and reduce torque.

Stem Packing Ensures a positive seal for pressure or vacuum service and prevents external contaminants from entering the stem bore.

Top Plate Industry standardized drilling for total manual operator and actuator inter-changeability.

Split Body This split body style allows for a one-piece Ultra thin Disc/Stem that does not require disc screws, for improved sani-tary performance, discs with satin and high polish finishes are available. 390 series disc/stems are offered in rugged investment cast 17-4PH and 316 Stainless Steel – or 255 Duplex Stainless when both increased strength and sanitary requirements apply.

3” 390 Series Valves have been designed to fit between TTMA, ASME & lightweight flanges. The body features alignment holes that ensure proper valve positioning and allow quick, problem free installation.

Technical Data:Materials of Construction Body: Cast Aluminum or Cast Iron Epoxy Coated

Resilient Seat: Food Grade - Nitrile (black or white), Buna-N, or EPDM. Non Food Grade - FKM., EPDM backed PTFE

Disc/Stem: 316SS, 17-4 PH or 255 Duplex StainlessStem Bushing: Upper & Lower - Thermoplastic PolymerBody Bolt: Cadmium Plated Steel

Manual Operator ComponentsHandle: High strength alumi-num alloy, Nodular Iron or Stainless Steel.Throttling Plates: 5 Position High strength aluminum alloy

10 Position High strength aluminum alloy

10 Position Stamped Steel

Bidirectional Pressure RatingsDisc Type RatingStandard Under Cut Disc 50 psi Optional Full Cut Disc 150 psi

390 and 380 Series

Photographs are not representative of all valve sizes

Top Plate

Upper Bushing

Stem Packing

Body RecessSecondary Seal

Primary Seal

Split Body Style

Seat

UltrathinDisc/Stem

Flange Seal

Lower Bushing

Series 380Aluminum Split Body Designwith Integrated Notch Plate

Series 390Standard Aluminum Split Body Design

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390 Series & 380 Series ComponentsItem Description Qty.

1 Split Body 1

2 Seat 1

3 Disc / Stem 1

4 Upper Bushing 1

5 Stem Packing 1

6 Lower Bushing 1 (4” and larger only)

7 Body Bolt 2

8 Lock Washer 2

Dimension & Flanging Notes H dimension is the installed width.Q dimension is the minimum allowable inside diameter of the pipe or mating flange.2”- 6” Valves are offered with 2 inde-pendent Top Plate Drilling patterns: R/S and T/U.

Flange Requirements: The valve O.D. and flange bolt circle must share a com-mon center line.

All aluminum valves are designed to fit lightweight and ASME 125/150 flanges. 4”, 5”, 6” and 8” valves require additional machining to fit TTMA flanges and require an “A” following the size indication in the part number. 2” 400 Series and all Series 3” aluminum bodied Ultraflo valves fit TTMA flanges as standard.390/380 Series 3”and 5” valves feature flange alignment holes to ensure prop-er positioning and ease of installation.

Dimensions 390 & 380 SERIES 2” - 12” Valves Valve Size

A B C D E F G H QTop Plate Drilling Dimensions

In. mm R S T U Holes2 50 4.00 .375 .563 1.250 3.938 4.025 2.125 1.625 1.531 3.250 .438 2.760 .375 4

2 1/2* 65 4.00 .375 .563 1.250 4.50 4.775 2.50 1.750 1.969 3.250 .438 2.760 .375 4

3 75 4.00 .375 .563 1.250 4.875 5.275 3.125 1.750 2.689 3.250 .438 2.760 .375 4

4 100 4.00 .437 .625 1.250 6.00 6.775 4.125 2.00 3.719 3.250 .438 2.760 .375 4

5 125 4.00 .437 .625 1.250 6.00 7.650 5.188 2.125 4.813 3.250 .438 2.760 .375 4

6 150 4.00 .500 .750 1.250 6.50 8.650 6.125 2.125 5.813 3.250 .438 2.760 .375 4

8 200 6.00 .625 .875 1.250 8.313 10.900 8.125 2.50 7.813 5.00 .563 — — 4

10 250 6.00 — 1.125 2.00 9.125 13.275 10.125 2.50 9.906 5.00 .563 — — 4

12 300 6.00 — 1.125 2.00 10.645 16.025 12.093 3.00 11.938 5.00 .563 — — 4

* 2 1/2” size valves are offered only in cast iron bodies and are not available in aluminum.3

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5

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1

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8

7

E

D

øC 2"-10" ValvesDouble D Stem

H

12" ValvesRound Stem Keyway

øC

A45°

øRBolt CircleøSøTBolt Circle

øU

B Flats

Q G F

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10 &12” ValvesRound Stem

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• Economical 1 Piece body design

• 2”-12”

• Lightweight, durable construction

• Seat design ensures positive retention and easy replacement

• Lowprofileneckincreases clearance

• Direct mount top plate for easy automation

Ultraflo’s 400 Series valves have set the standard in bulk trailer applications for both performance and economy. Engineered for long service at a low price, this valve incorporates all the advantages of resilient seated butterfly valves plus the features required in bulk trailer transportation applications. The 400 Series offers rugged, lightweight construction, smooth quarter-turn operation, and ease of installation-and maintenance.

Features Primary and Secondary Seals Prevent line media from contacting stem and body components. The primary seal is the interference fit between the disc hub and the seat flat. The secondary seal is the interference fit between the stem and seat stem hole.

Upper and Lower Stem Bushings (Lower Bushing on 4” and larger valves) Heavy duty non-corrosive thermoplastic polymer helps eliminate galling and reduce torque.

Stem Packing Ensures a positive seal for pressure or vacuum service and prevents external contaminants from entering the stem bore.

Top Plate Industry standardized drilling for total manual operator and actuator inter-changeability.

Disc Screws 316SS as standard and are sealed with Buna-N O-rings to prevent corrosive media from contacting the stem.

400 and 480 Series

Top Plate

Upper Bushing

Stem Packing

Body RecessSecondary Seal

Primary Seal

Body

Seat

Disc Screw

Flange Seal

Lower Bushing

Series 480Aluminum Body Design with

Integrated Notch Plate

Series 400Standard Aluminum Body Design

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Technical Data:Materials of Construction Body: Cast Aluminum or Cast Iron Epoxy Coated

Resilient Seat: Food Grade - Nitrile (black or white), Buna-N, or EPDM. Non Food Grade - FKM.Disc: 316SS, Aluminum Bronze, Ductile Iron and Nylon 11 Coated Ductile IronStem: 17-4PH StainlessStem Bushing: Upper & Lower - Thermoplastic Polymer

Manual Operator ComponentsHandle: High strength aluminum alloy, Nodular Iron or Stainless Steel.

Throttling Plates: 5 Position High strength aluminum alloy

10 Position High strength aluminum alloy

10 Position Stamped Steel

400 Series & 480 Series ComponentsItem Description Qty. 1 Body 1 2 Seat 1 3 Disc 1 4 Stem 1 5 Upper Bushing 1 6 Stem Packing 1 7 Lower Bushing 1 (4” and larger only) 8 O-Ring 2 9 Disc Screw 2

Bidirectional Pressure Ratings

Disc Type Rating

Standard Under Cut Disc 50 psi

Optional Full Cut Disc 150 psi400 Series bidirectional pressure ratings, disc in closed position.

Dimensions 400 & 480 SERIES 2” - 12” Valves

Valve SizeA B C D E F G H Q

Top Plate Drilling

DimensionsIn. mm R S T U Holes2 50 4.00 .375 .563 1.250 3.938 4.025 2.125 1.625 1.531 3.250 .438 2.760 .375 4

2 1/2* 65 4.00 .375 .563 1.250 4.50 4.775 2.50 1.750 1.969 3.250 .438 2.760 .375 43 75 4.00 .375 .563 1.250 4.875 5.275 3.125 1.750 2.689 3.250 .438 2.760 .375 44 100 4.00 .437 .625 1.250 6.00 6.775 4.125 2.00 3.719 3.250 .438 2.760 .375 45 125 4.00 .437 .625 1.250 6.00 7.650 5.188 2.125 4.813 3.250 .438 2.760 .375 46 150 4.00 .438 .625 1.250 6.50 8.650 6.125 2.125 5.813 3.250 .438 2.760 .375 48 200 6.00 .500 .750 1.250 8.313 10.90 8.125 2.50 7.813 5.00 .563 — — 4

10 250 6.00 .625 .875 1.250 9.125 13.275 10.125 2.50 9.906 5.00 .563 — — 412 300 6.00 — 1.125 2.00 10.645 16.025 12.093 3.00 11.938 5.00 .563 — — 4

* 2 1/2” size valves are offered only in cast iron bodies and are not available in aluminum.

3

7

6

5

4

1

2

98

E

D

øC 2"-10" ValvesDouble D Stem

H

12" ValvesRound Stem Keyway

øC

A45°

øRBolt CircleøSøTBolt Circle

øU

B Flats

Q G F

E

D

øC 2"-10" ValvesDouble D Stem

H

12" ValvesRound Stem Keyway

øC

A45°

øRBolt CircleøSøTBolt Circle

øU

B Flats

Q G F

Dimension & Flanging Notes H dimension is the installed width.Q dimension is the minimum allowable inside diameter of the pipe or mating flange.2”- 6” Valves are offered with 2 independent Top Plate Drilling patterns: R/S and T/U. Flange Requirements: The valve O.D. and flange bolt circle must share a common center line. All 400 Series aluminum valves are designed to fit lightweight and ASME 125/150 flanges. 4”, 5”, 6” and 8” valves require additional machining to fit TTMA flanges and require an “A” following the size indication in the part number. 2” 400 Series and all 3” aluminum bodied Ultraflo valves fit TTMA flanges as standard.

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StANDARD tEE• Straight and Bottom Drop units• Rugged cast aluminum or cast steel• Smooth, weld free flow paths• High unloading rates with reduced flow turbulence• Dimensionally interchangeable with industry standards• Rigid Bottom Drop door features increased ground clearance• All units are available with abrasion resistant Urethane lining• Straight Tees available in 4”x4”, 5”x4”, 6” x 5” and 6”x4” sizes• Bottom Drop Tees available in 4”x4”, 5”x4”, 6”x4”, 6” x 5” and 8”x4” sizes

DUAL FLANGED tEESUltraflo’s unique Dual Flanged Tees offer increased clearance and easy installation/ maintenance.• Dual flanged design allows removal of Tee while valve remains in place• Optimum ground clearance• Rugged cast aluminum construction• Smooth, weld free flow paths for optimal off loading• High unloading rates with reduced flow turbulence• Straight and Bottom Drop Tees available in 5”x4”, 6”x4” and 6” x 5”sizes

100 Series Pneumatic Actuators• Torque range from 300 – 29,000 lb-ins.• Double Acting and Spring Fail Safe versions are offered• Hard anodized aluminum housing• Direct mounting to Ultraflo valves and ISO mounting compliant• NAMUR complianceThese rack and pinion actuators are suitable for both On-Off and Throttling applications. The Spring Fail Safe units feature a spring cartridge system for easy and safe maintenance. Features include external travel stops and valve position indicator. Actuators are available with an ENI (Electroless Nickel Impregnated) body which is ideal for corrosive and sanitary applications. Stainless Steel bodies are also available.

Manual Operators• Direct coupling to the Ultraflo top plate• Handles are available in 5 position, 10 position and multiple position configurations• Available in Aluminum, Nodular Iron and Stainless Steel• Open and closed stops are built-in• Nodular Iron and Stainless Steel Handles can be padlocked to prevent operation

3 & 4-Way Solenoid Valves • Simple electrical operation of pneumatic actuators• Available in NEMA 4 and NEMA 4,7,9 enclosures• Direct mount to Ultraflo actuators• No external tubing required

Series S40 Ball Valve• 1 Piece Body• Reduced Port • Stainless Steel • Valve Sizes: 1/4” through 2”• Pressure Rating: 1/4”-2”: 1000 psi WOG

Series S40 ball valves offer an economi-cal, compact, one piece body design that supplies maximum structural strength while reducing leak paths. Features include low operating torque and safety latch handles. Threaded end connec-tions.

Series S51 Ball Valve• 2 Piece Brass Body Full Port • Valve Sizes: 1/4” through 4”• Threaded End Connections• Pressure Ratings: 1/4”-2”: 600 psi WOG 2 1/2”-4”: 400 psi WOG 1/4”-4”: 150 psi WSP

Series S51 brass ball valves are the ideal utility valve. The two-piece body con-struction offers low operating torque and bottom entry blowout proof stems. The balls are hard chromium plated brass for added durability and longevity.

Series S80 Ball Valve• 2 Piece Bodies Full Port• Stainless Steel• Valve Sizes: 1/4” through 4”• Pressure Ratings: 1/4”-4”: 1000 psi WOG 150 psi WSP

Series S80 ball valves have been designed to meet the needs of the chemical, textile and process industries. An economical full port valve featuring adjustable stem packing and safety latch handles. Threaded end connections.

Dual Flanged Bottom Drop Tee with Valve

Dual Flanged Straight Tee

Cast Aluminum Straight Tee

Cast Aluminum Bottom Drop Tee

Ultraflo Corporation is ISO 9001:2000 certified. The data represented in this brochure is for general information only. Manufacturer is not responsible for acceptability of these products in relation to system requirements. Consult your Ultraflo representative for specific performance data and proper materials selection for you particular application.

®

Hopper Tee Options, Ball Valves, Pneumatic Actuators and Accessories

© 2011 Ultraflo Corporation. All rights reserved. L-4TRN_EN_FULL_2011-09

FLANGES• 2”–12”AluminumLightWeightflanges• 2”– 6”AluminumTTMAflanges• 3”Aluminumsquareflangeforcheckvalves