Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a...

26

Transcript of Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a...

Page 1: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an
Page 2: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

Transept conceive and manufacture

a wide range

of belt conveyors

Direct drive

A wide range of belts available

Swan-neck type conveyor fitted with slats

Intermediate drive

Articulating conveyor

Shifted drive

Page 3: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

Type

Printing 2007 We reserve the right to make changes

TB 24

TB 50

TB 90

MODULO kit

Page 4: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

Contents

Printing 2007 We reserve the right to make changes Page 1

TB TYPES

Page

TB 24 : Technical information ............................................................................................................................. 2 Drives and references ........................................................................................................................... 3

TB 50 : Technical information ............................................................................................................................. 4 Selection of belts ........................................................................................................................................ 5 Drives .......................................................................................................................................................................... 6 References .......................................................................................................................................................... 7 Adjustable articulations ............................................................................................................. 8 et 9 Accessories .............................................................................................................................................. 10 et 11

TB 90 : Technical information ........................................................................................................................... 12 Selection of belts ...................................................................................................................................... 13 Drives and references ......................................................................................................................... 14 Accessories ..............................................................................................................................................15 et 16 How to select your belt conveyor .................................................................................................................... 17

MODULO KIT TYPE Technical information ........................................................................................................................... 18 Description ......................................................................................................................................................... 19 Selection table ...............................................................................................................................................20 How to select your modulo kit .................................................................................................... 21

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TB 24 conveyor Technical information

Printing 2007 We reserve the right to make changes Page 2

The advantages of good design

L+15

L (belt)

8,2 13

23

Rigidity of the structure

made of 23 x 17.5 anodized

Aluminium profiles (8 mm

slots for 13 mm square nuts)

Belt widths : 20, 40, 60, 80,

100 mm -Belt types : low grip

PU or food quality, other

types on request

Cleanliness and long-lasting

of the stainless steel

bedplate

Robust and compact anodized

Aluminium accessories

Accuracy in driving thanks

to Ø24 stainless steel

rollers

Wide range of available

speeds thanks to worm gear

motor.

(60 w or 90 w 230/400 v)

3 phased

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TB 24 conveyor Drives and References

Printing 2007 We reserve the right to make changes Page 3

BELT WIDTH (mm) MOTOVARIO Motorreducer

20 40 60 80 100

Intermediate Drive 2442 2444 2446 2448 2440

PUBA belt 2472 2474 2476 2478 2470

PUAL belt 2462 2464 2466 2468 2460

Overall maxi. Length : 6000 mm

« STANDARD » SPEEDS

Motorreducer ratio I=60 I=50 I=40 I=30 I=20 I=15 I=10 I=7,5 I=5

Speed of the belt (m/min) 1,8 2,2 2,7 3,6 5,4 7,2 10,9 14,5 21,7

Reference to be ordered 2400 2401 2402 2403 2404 2405 2406 2407 2408

IMPORTANT : consider the indicated speeds (m/min) with a precision of +/- 10 % at the 50 Hz frequency

(current supply). The use of a frequency inverter allows to select a range of speed between 50 %

and 150 % of the nominal value indicated at 50 Hz.

Type de belt Ref. thn.

(mm)

Tadm FDA Utilisation

Low grip PU belt (green) PUBA 0,8 yes 100°C no

Food quality PU belt (white) PUAL 0,8 no 100°C yes

transportation,

inclination limited at 5°,

possible accumulation

Other types on request

Other position

of the motor

available

17 70

115

Ø110

275,2

Nominal L

Li (to be

specified) 70 180 Roller Ø24

Ø110

140,2

26,8

Belt

width

13,5

13,5

98

60 60

STANDARD position

of the motor

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TB 50 conveyor Technical information

Printing 2007 We reserve the right to make changes Page 4

The advantages of good design

W (belt)

W+15

W+45

53.5

18

Rigidity of structure made of anodized

aluminium 40 x 50 profile (8 mm slot

for 13 mm square nuts)

Accuracy and reliability of belt

tensioning and alignment

Belt widths

70, 100, 150, 200, 300, 400, 500 mm

belt types low grip PVC or high grip PVC

food quality PVC low grip PU

heavy duty PU

others on request

Cleanliness and long life of

low friction stainless steel

bed plate

Compact and robust anodized

aluminium accessories

Drive accuracy with Ø 50

anodized aluminium roller

Silence and reliability

of synchronous drive

belt

Wide range of available

speeds due to worm gear

motor (180 w 230/400 v)

3 phased

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TB 50 conveyor Belt selection

Printing 2007 We reserve the right to make changes Page 5

The nominal lengths of the belt conveyor are shown in a non-tensioned state (except in the case of the intermediate

drive).

Initial tensioning of the belt during assembly will result in an increase in length of between 0,25 % and 0,30 % of

the conveyors nominal length (i.e. from 2,5 mm to 3 mm for each conveyor meter).

With maximum tension applied to the belt an increase in length of 0,5 % will be observed (i.e. 5 mm for each

conveyor meter).

Overall maximum length : 6000 mm (bigger on special request).

Allowable loading from 40 kg to 100 kg according to conveyor width.

Speed and inclination : please contact us.

T

S

Slat length ≤≤≤≤ belt width

Step

SLATS

IMPORTANT : only PUBA belt may accept

slats. Please, indicate step or slat number.

Prefer ODD number.

References 1130 (square slat S8)

1131 (« T » slat T20)

Slats type

α

Available belts Ref. Th.

(mm)

Tmax FDA Utilisation

Low grip PVC (black) PVCL 1,8 yes 60°C no Carrying (α up to 5°), accumulation is possible

High grip PVC (dark green) PVCA 2,5 yes 60°C no Carrying (α up to 30°), accumulation is impossible

« food quality » PVC (white) ALIM 2,0 no 60°C yes Carrying (α up to 10°), accumulation is allowed

Smooth PU (dark green) PUBA 1,6 yes 100°C no Carrying (α up to 5°), accumulation is possible

PU heavy duty (green) PUAD 2,3 yes 100°C no Carrying (α up to 10°), accumulation is allowed

Other belts (translucent, high temperature,…) on special request

20

20 20 20 20

T40 T30 T50

30

40

50

T20

8

8

S8

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TB 50 conveyor Drives

Printing 2007 We reserve the right to make changes Page 6

Direct drive

Shifted drive

Intermediate drive

Ø120

22.5

L = overall length (before tension) 22.5

111.5

246

40

Roller Ø49.5

40

Belt

width

22.5

53.5

160

L = overall length

274

137 Li

(to be given)

Belt

width

Roller Ø49.5

22.5

64

207

53.5

Ø12

0

22.5

22.5 127 127

Roller Ø49.5

161

Belt

width

22.5

64

317

22.5

22.5

Ø12

0

53.5

135 160

L = overall length (before tension)

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TB 50 conveyor References

Printing 2007 We reserve the right to make changes Page 7

IMPORTANT : consider the indicated speeds (m/min) with a precision of +/- 10 % at the 50 Hz frequency

(current supply). The use of a frequency inverter allows to select a range of speed between 50 %

and 150 % of the nominal value indicated at 50 Hz.

« STANDARD » SPEEDS

180W motorreducer ratio I=50 I=40 I=30 I=25 I=20 I=15 I=10 I=7,5 I=5

Belt speed (m/min) 5 6 8 10 12 16 24 32 48

Order reference 3505 3506 3508 3510 3512 3516 3524 3532 3548

« LOW » SPEEDS

90W motorreducer ratio I=80 I=60

Belt speed (m/min) 3 4

Order reference 3503 3504

« VERY LOW » SPEEDS

90W motorreducer dual ratio I=500 I=250 I=150 I=125 I=100

Belt speed (m/min) 0.5 1 1.5 2 2.5

Order reference 3496 3497 3498 3499 3500

FREQUENCY INVERTER (input : 240 V single-phased)

Nominal power 180 W 370 W 75 0W

Order reference 3000 3001 3002

BELT WIDTHS (mm) MOTOVARIO motorization

TB 70 TB 100 TB 150 TB 200 TB 300 TB 400 TB 500

Right 3070 3100 3150 3200 3300 3400 3560 Direct drive

Left 3071 3101 3151 3201 3301 3401 3561

Right 3080 3110 3160 3210 3310 3410 3570 Shifted drive

Left 3081 3111 3161 3211 3311 3411 3571

Intermediate drive 3090 3120 3170 3220 3320 3420 3580

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TB 50 conveyor Adjustable articulation

Printing 2007 We reserve the right to make changes Page 8

Angle value : adjustable from 0 to 60°

Low grip belt conveyor

L = Belt width

Slat type belt conveyor

L = Belt width

α

Upward articulation

α

Downward articulation

Upward articulation Downward articulation

Downward articulation Upward articulation

75 maxi

L+57

L-40

L-50

75 maxi

L+57

L-40

L-50

75 maxi

L

L+57

75 maxi

L-40

L+57

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TB 50 conveyor Adjustable articulation

Printing 2007 We reserve the right to make changes Page 9

Advisable position of motors

Type of motorization

3 types of drive available : direct, shifted and intermediate

Direct drive is necessary with slats or content edges;

Dimensions to be specified in case of order

One-articulation conveyor Two-articulation conveyor

The developed length of a conveyor should not exceed 6 meters

For any conveyor length above 2500 mm, a support roller is necessary

please contact us for any width above 300 mm;

Type 5

Type 3

Type 1

Type 6

Type 4

Type 2

Conveyor width width 70 width 100 width 150 width 200 width 300

Articulation reference 3076 3106 3156 3206 3306

A

B

α

A

E

C

D

B

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TB 50 conveyor Specific accessories

Printing 2007 We reserve the right to make changes Page 10

Leg sets : aluminium profiles 30x60, 3 slots 8 mm for rectangular nuts.

Support roller : to be used from L=2500 mm and at intervals of 2000 mm

Knife end R=8 : Direct or shifted drive : 1 possible knife end

Intermediate drive : 2 possible knife ends

H=

full

he

igh

t

Ad

just

me

nt ±

10 m

m

Widths

70

100

150

200

Widths

300

400

500

BELT WIDTHS (mm) References

70 100 150 200 300 400 500

Support roller 3075 3105 3155 3205 3305 3405 3565

Knife end 3607 3610 3615 3620 3630 3640 3650

Ø2

5

24

81.

5

R8

IMPORTANT : the knife

end must be used with

PUBA belt only.

Option

Adjustable

height : ± 150 mm

BELT WIDTHS (mm) Leg sets

70 100 150 200 300 400 500

Option

adjustment ± 150 mm

References 3073 3103 3153 3203 3303 3403 3563 3711

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TB 50 conveyor Accessories

Printing 2007 We reserve the right to make changes Page 11

Side guide profile

PE/stainless steel

Guide profile

Reference : 1219 Reference : 1498

Groove nut

Delivered by packs of 10 pieces

The tongue keeps the nut in position in the vertical grooves

M4 M5 M6 M8

Without tongue Ref. 3714 Ref. 3715 Ref. 3716 Ref. 3718

With tongue Ref. 3734 Ref. 3735 Ref. 3736 Ref. 3738

R7

17.5 21

31

Non adjustable type

Reference 3050

L-32

32

L

Wedge + 10 mm

Reference 1316

Adjustable type

Reference 3700

75 Maxi

34 Mini

L

L-15 Maxi

L-150 Mini

Wedge + 15 mm

Reference 1303

13

13 5,5

tongue

L-50

16,5

L Wedge + 10 mm

Reference 1316

Non adjustable

low profile type

Reference 3350

For leg set M4 M5 M6 M8

1/4 turn nuts Ref. 3724 Ref. 3725 Ref. 3726

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TB 90 conveyor Technical information

Printing 2007 We reserve the right to make changes Page 12

The advantages of a good design

Rigidity of structure made of anodized

aluminium 85 x 40 profile (8 mm slot for

13 mm square nuts)

Accuracy and reliability of belt

tensioning and alignment

Belt widths :

belt types 600, 800, 1000, 1200 mm

low grip PVC or high grip PVC

food quality PVC

low grip PU

heavy duty PU

others types on request

Cleanliness and long life of

low friction stainless steel

bed plate

Compact and robust anodized

aluminium accessories

Drive accuracy with Ø 90 steel roller

Wide range of available speeds with

a SEW motorreducer (120 w, 180 w

or 250 w, 230/400 v) 3 phased

W (belt)

W+15

92

23.5

45

W+55

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TB 90 conveyor Belt selection

Printing 2007 We reserve the right to make changes Page 13

The nominal lengths of the belt conveyor are shown in a non-tensioned state.

Initial tensioning of the belt during assembly will result in an increase in length of between 0.25% and 0.30% of the

conveyors nominal length (i.e. from 2.5 mm to 3 mm for each conveyor meter).

With maximum tension applied to the belt an increase in length of 0.5% will be observed (i.e. 5mm for each conveyor

meter).

Overall maximum length : 6000 mm (bigger size on request).

Allowable loading from 100 kg to 200 kg according to conveyor width.

eed and inclination : please.

Available belts Ref. Th.

(mm)

Tmax FDA Utilisation

Low grip PVC (black) PVCL 1,8 yes 60°C no Carrying (α up to 5°), accumulation is possible

High grip PVC (dark green) PVCA 2,5 yes 60°C no Carrying (α up to 30°), accumulation is impossible

« food quality » PVC (white) ALIM 2,0 no 60°C yes Carrying (α up to 10°), accumulation is allowed

Low grip PU (dark green) PUBA 1,6 yes 100°C no Carrying (α up to 5°), accumulation is possible

Heavy duty PU (green) PUAD 2,3 yes 100°C no Carrying (α up to 10°), accumulation is allowed

Other types of belts (translucent, high temperature,…) on request

SLATS

IMPORTANT : only PUBA belt may accept

slats. Please, indicate step or slat number.

Prefer ODD number.

References 1529 (square slat S12)

1530 (« T » slat T40)

Slats type

S

Slat length ≤≤≤≤ belt width

Step

T

α

20

8

8

20 20 20 20

T40 T30 T50

30

40

50

T20 S8 S12

12

12

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TB 90 conveyor Drive and references

Printing 2007 We reserve the right to make changes Page 14

BELT WIDTHS (mm)

SEW-USOCOME Motorisation

Width 400 Width 500 Width 600 Width 800 Width 1000 Width 1200

Right 3916 3918 3960 3980 3950 3912 Direct drive

Left 3917 3919 3961 3981 3951 3913

« STANDARD » SPEEDS

180W motorreducer ratio I=75 I=60 I=48 I=39 I=24.5 I=19.5 I=14.33

Belt speed (m/min) 5 6 8 10 15 20 25

Order reference 3905 3906 3908 3910 3915 3920 3925

« LOW » SPEEDS

120W motorreducer ratio I=75

Belt speed (m/min) 3.5

Order reference 3903

« HIGH » SPEEDS

250W motorreducer ratio I=10.25 I=8.2

Belt speed (m/min) 35 45

Order reference 3935 3945

FREQUENCY INVERTER (input : 240 V single-phased)

Nominal power 180W 370W 750W

Order reference 3000 3001 3002

Direct drive

27

.5

145

50

25

5

50

252

L = overall length (before tension)

Roller Ø88

Ø127

Be

lt w

idth

2

7.5

2

7.5

9

2

IMPORTANT : consider the indicated speeds (m/min) with a precision of +/- 10 % at the 50 Hz frequency

(current supply). The use of a frequency inverter allows to select a range of speed between 50 %

and 150 % of the nominal value indicated at 50 Hz.

Page 18: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

TB 90 conveyor Specific accessories

Printing 2007 We reserve the right to make changes Page 15

Leg sets : aluminium profiles 80 x 80, 8 slots 8 mm for square nuts.

Support roller : to be used from L = 2500 mm and at intervals of 2000 mm

Ø3

0

123

32

H=

full

he

igh

t

Ad

just

me

nt

±35

m

m

BELT WIDTHS (mm) Leg sets

Width 400 Width 500 Width 600 Width 800 Width 1000 Width 1200

References 3893 3894 3895 3896 3897 3898

BELT WIDTHS (mm) Support

roller

Width 400 Width 500 Width 600 Width 800 Width 1000 Width 1200

References 3993 3994 3995 3996 3997 3998

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TB 90 conveyor Accessories

Printing 2007 We reserve the right to make changes Page 16

Side guide profile

PE/Stainless steel

Guide profile

Reference : 1219 Reference : 1498

Groove nut

Delivered by packs of 10 pieces

The tongue keeps the nut in position in the vertical grooves

R7

17.5 21

31

Non adjustable type

Reference 3050

L-32

26,5

L Wedge + 10 mm

Reference 1316

Non adjustable

low profile type

Reference 3350

L-50

16,5

L Wedge + 10 mm

Reference 1316

Adjustable type

Reference 3700

70 Maxi

34 Mini

L

L-15 Maxi

L-150 Mini

Wedge + 15 mm

Reference 1303

M4 M5 M6 M8

Without tongue Ref. 3714 Ref. 3715 Ref. 3716 Ref. 3718

With tongue Ref. 3734 Ref. 3735 Ref. 3736 Ref. 3738

13

13 5,5

tongue

Page 20: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

TB Conveyor How to select your conveyor

Printing 2007 We reserve the right to make changes Page 17

CUSTOMER : .............................................................................................................................................

Address : ...................................................................................................................................................

Area code : ...............................Town : ............................ Country : .................................................

Contact : ....................................Tel : ................................ Fax : .........................................................

WORKING CONDITIONS and description of the carried part :

.......................................................................................................................................................................

.......................................................................................................................................................................

Roller ND :

� Ø 24 � Ø 50 � Ø 90

Overall LENGTH : ................. mm Belt WIDTH : .................. mm

Maxi LOAD above the conveyor : ............................. kg

LOAD WEIGHT : ................................. kg

SPEED : .................. m/min

DRIVES :

� Direct drive � Shifted drive � Intermediate drive

POSITION of the motor :

� on the right side � on the left side

Type of BELT :

� low grip PVC belt � High grip PVC belt � Food quality PVC belt

� BAsic PUba belt � High grip PU belt � Miscellaneous

LEG SET :

� Yes � No Distance from the floor to the top of the belt : ..............mm

SIDE GUIDE PROFILE :

� Yes � No � Non adjustable � Adjustable � Type 1219 � Type 1498

WEDGE :

� Yes � No � Type 1316 � Type 1303

REMARKS : ................................................................................................................................................

.......................................................................................................................................................................

.......................................................................................................................................................................

.......................................................................................................................................................................

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Modulo kit conveyor Technical information

Printing 2007 We reserve the right to make changes Page 18

PRINCIPLE :

The MODULO KIT conveyor is composed of :

A basic module of 1000 mm long, which can be extended at will by the adjunction of one or several extra modules of

500 mm or 1000 mm long each. The connection of these modules together allows the quick construction of a customized

conveyor, which can be later modified according to your needs.

Each module is delivered complete, fitted with a zipped belt allowing modularity.

The lengthening has been carefully designed in order to guarantee proper rigidity.

Extra modules for motorization, leg sets, side guide profiles and motor protection as well are also available.

B

E

C

H

D

F

GA

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Modulo kit conveyor Description

Printing 2007 We reserve the right to make changes Page 19

Basic module :

Composed of a 1 m long structure, 2 rollers and the tensioning device, the

bed plate and the corresponding belt.

Overall length of the assembled module : 1110 mm.

Extra extension module :

Composed of a 0,5 m or 1 m long structure, the bed plate and the

correspondig belt.

Overall length of the assembled module : 500 or 1000 mm.

Motorization module :

Composed of a gear box mounted on a 180 W 3-phased motor, 240/380 V.

Leg set module :

Composed of one leg set with the belt support.

One single reference available whatever the belt width is, for an installation

height adjustable between 700 mm and 1000 mm.

Side guide profile module :

Composed of 4 side guide profile brackets and 2 lengths of 1 m long side

profile.

In low profile, non adjustable version.

E : non adjustable

F : low profile

G : adjustable

Motor protection and control unit module :

Composed of a motor circuit breaker, its fixing device to be set to the

conveyor with control push button and emergency stop, the whole unit set in

a IP55 box.

5 belt WIDTHS available (mm) - Low grip PVC black belt

Width 100 Width 150 Width 200 Width 300 Width 400

RANGE OF SPEED

5 m/mn 10 m/mn 24 m/mn 48 m/mn

A

B

C

D

H

E

F

G

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Modulo kit conveyor Selection table

Printing 2007 We reserve the right to make changes Page 20

BELT WIDTH in mm 100 150 200 300 400

1000 mm long basic module Ref. 3130 Ref. 3180 Ref. 3230 Ref. 3330 Ref. 3430

Extra 500 mm long extension module Ref. 3131 Ref. 3181 Ref. 3231 Ref. 3331 Ref. 3431

Extra 1000 mm long extension module Ref. 3132 Ref. 3182 Ref. 3232 Ref. 3332 Ref. 3432

Leg set Ref. 3705

Option : anchoring links Ref. 3706

Non adjustable Ref. 3707

Non adjustable

low profile Ref. 3708

Side guide profile

Adjustable Ref. 3709

5 m/mn Ref. 3505

10 m/mn Ref. 3510

24 m/mn Ref. 3524

Option : motor + gear box

48 m/mn Ref. 3548

Option : motor protection Ref. 3710

Nuts (pack of 10 pieces) M5 M6 M8

Square nut Ref. 3715 Ref. 3716 Ref. 3718

1/4 turn nut Ref. 3725 Ref. 3726

Page 24: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

Modulo kit conveyor How to select your conveyor

Printing 2007 We reserve the right to make changes Page 21

Reference Unit price Qty Total Price

FIRST STEP

Select a basic element among the 5 standard widths.

SECOND STEP

Select the number of extra modules you need to get the requested length.

THIRD STEP

Select options among the following different modules.

Leg set module

Option : anchoring links

Side guide profile module

Motorization module

Motor protection module

Nuts

TOTAL

AMOUNT

Page 25: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an

MODULO KIT CONVEYOR

Motorreducer

Non adjustable guide

profile

Zipped belt

Extension module Adjustable

guide profile

Low guide profile

Basic module

Adjustable leg set

Page 26: Transept conceive and manufacture · The nominal lengths of the belt conveyor are shown in a non-tensioned state. Initial tensioning of the belt during assembly will result in an