TrakSYS Presentation Manufacturing
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Transcript of TrakSYS Presentation Manufacturing
Performance & Operations
Management
Improving Productivity with TrakSYS™
CONFIDENTIAL
Operations & Performance Management with TrakSYS™
Job
Schedule Tasks
Labor
Material
Batch
QualityKPIs
Energy
Maint.Operations
Management
TrakSYS™ is designed to effectively help to
manage manufacturing operations and
their performance in real time.
This is done through data collection from
disparate sources, interactive involvement of
stakeholders, advanced analytics, on-demand
access to relevant real-time and historical
information, and facilitating intelligence-
based decision making.
CONFIDENTIAL
Measurably IMPROVE Manufacturing Operations:
Without disrupting operations
Leveraging existing infrastructure (independent of vendors/suppliers, vintage)
With regulatory compliance (21 CFR Part 11, PAT process analytical technology, HACCP hazard analysis & critical control point)
Methodically, quickly, and economically
Connect
Collect
Analyze
Report
Collaborate
Act &
Improve
Control
Operations & Performance Management with TrakSYS™
CONFIDENTIAL
What you do with TrakSYS™
Quality of information
Timeliness of information
Relevance of information
Distribution of information
Decision-making in real-time
Process capability
Resource & asset utilization
Business performance
CONFIDENTIAL
Methodology: OEE, Lean, 6 Sigma
OEE– Equipment-related (mostly)
– Kaizen (improvement) events
– Simpler, quicker, more localized
LEAN– Value stream mapping, logistics
– Waste & cost reduction, inventory, cycle time, logistics, …
– Medium complexity, requires more time, broader reach
6 SIGMA– Reduction of variability; statistical tools
– Prevention of defects, predictability, process excellence
– Complex, time investment, broad reach
DRIVINGPERFORMANCE
6 SIGMA
OEELEAN
Successful CONTINUOUS IMPROVEMENT typically requires a combination of these!
CONFIDENTIAL
TrakSYS™ Application Stack
CONFIDENTIAL
Finishing & Packaging
Strategy
Business Planning – ERP, Accounting, APS, etc.
Processing & Manufacturing
Raw Materials Finished Goods
QC, Maint., etc.
7
CONFIDENTIAL
Managing Manufacturing Operations & Performance
TrakSYS™
Messaging&
Notification
Work OrderWIP TrackingMat. Mgm’nt
Real-time Decision Support
Planning & Scheduling
Optimization
Maintenance& PM
Optimization
Performance & OptimizationOEE,TEEP,
MTBF, CPQ, etc.
Quality Assessment
Performance Historian
Regulatory Compliance
(PAT, HACCP21 CFR Part 11)
Statistical Process Control
(SPC)
System Administration
Traceability, audit Trail, &
Digital Signatures
Value Stream Map (VSM)
Improvement Journal & Task
Tracking
Financial Analysis
Labor Tracking & Reporting
Data-source Connectivity
& Data Capture
Interoperability & Extensibility
Process Visualization
Process Modeling &
Business Rules
Enterprise Benchmarking& Collaboration
Uniform Configuration,
Modeling Environment
Personalized, Web-based Dashboards
Operator Interface
& Interaction
Product Profile Management
Batch Mgm’nt&
EBRs
Role-based Security &
Access Management
Mobility Solutions
Knowledge Management
Portal
Workflow & Manual Task Management
CONFIDENTIAL
What you do with TrakSYS™
Manufacturing Operations Management
Job Management (continuous, batch, discrete, packaging)
Schedule
Tasks (SOPs, maintenance, QC, …)
Labor
Recipe
Materials (consumption & tracking)
Performance Management (Operations)
Energy Management
Information Management (analytics, visualization, distribution, collaboration)
CONFIDENTIAL
Full Coverage of Manufacturing Operations
Proof of concept
Assessment
Multiple sites, areas, cells, lines
Batching and discrete operations
Data from sensors, PLCs, applications
Configuration-based asset modeling (ISA 95 & S88)
Job & operations management
Batch & recipe engine with electronic batch records (EBRs)
Material management (compounds, consumption, lot tracking, …)
Labor management
Task management
Energy management & sustainability
Messaging and notification management
Extensive analytics & business rules
Standard and users-defined KPIs (OEE, TEEP, CPQ, MTBF, MTTR, …)
Extensive reports and dashboards
CONFIDENTIAL
Real-time Reports & Business Intelligence
TrakSYS™
Production Area LAN
Operations & Performance ManagementProcess (Batch/API) & Packaging Area Systems
SENSORTrak™Data Collectors
Office AreaLAN
Remote Users
SCRIBETrak™Manual Data
EVENTTrak™Operator
Interaction
Process&
BusinessApplications
ALERTTrak™Real-time
Notification
BI Users
Sensors
CONFIDENTIAL
Differentiators
Unified modeling & configuration – 1 Application• All features and functions are configured in TrakSYS™
• All business rules are defined in TrakSYS™ – no change to other applications
Vendor-independent• Works with products from other vendors
• Doesn’t require to replace existing and functional assets
• Extends existing assets’ reach & functionality (and/or fill in when there’s none)
Scalability• Addresses needs form simple to complex (pilot to plant-wide to enterprise-wide)
• One TrakSYS license per plant (typical)
Rapid deployment
CONFIDENTIAL
CustomersThere are hundreds of manufacturing factories worldwide using Parsec’s manufacturing operations & performance management software, TrakSYS™.
CONFIDENTIAL
Complete Productivity Solution
For more information please visit: