Trainings · Training dates prices reservations by telephone Telephone: +49 (0)7426 / 95-6179 Ms....

Trainings

www.hermle.de

Table of contents

2Hermle AG / 11.02.2021

MODULE days 4

MODULE 1 Accuracy HEIDENHAIN 5

MODULE 2 CAM HEIDENHAIN 6

MODULE 3 Touch Probe HEIDENHAIN 7

MODULE 3 Touch Probe SIEMENS 8

MODULE 4 Process Optimisation HEIDENHAIN 9

MODULE 5 Parameter HEIDENHAIN 10

MODULE 6 HACS HEIDENHAIN 11

MODULE 6 HACS SIEMENS 12

MODULE 7 Operating HEIDENHAIN 13

MODULE 7 Operating SIEMENS 14

MODULE 8 Laser Tool Measurement HEIDENHAIN 15

MODULE 8 Laser Tool Measurement SIEMENS 16

For beginning users 17

BASIC Programming and Operating HEIDENHAIN 18

BASIC ShopMill SL SIEMENS 19

For users changing over 20

UPGRADE Programming and Operating TNC 640 HEIDENHAIN 21

UPGRADE Programming and Operating 840D sl SIEMENS 22

For advanced users 23

ADVANCED Programming and Operating HEIDENHAIN 24

ADVANCED Swivelling HEIDENHAIN 25

ADVANCED Swivelling SIEMENS 26

For professional users 27

Table of contents

3Hermle AG / 11.02.2021

PROFESSIONAL Swivelling HEIDENHAIN 28

PROFESSIONAL MillTurn HEIDENHAIN 29

PROFESSIONAL MillTurn SIEMENS 30

For automation users 31

AUTOMATION PCS 4 HEIDENHAIN 32

AUTOMATION PCS 5 HEIDENHAIN 33

AUTOMATION RS 05 HEIDENHAIN 34

AUTOMATION Pallet Changer with HPMC HEIDENHAIN 35

AUTOMATION Pallet Changer with HPMC SIEMENS 36

Online trainings 37

BASIC Programming and Operating HEIDENHAIN Online 38

BASIC Laser Tool Measurement HEIDENHAIN Online 39

UPGRADE Programming and Operating TNC 640 HEIDENHAIN Online 40

START UP Swivelling HEIDENHAIN Online 41

On request 42

Free Contour Programming HEIDENHAIN 43

Swivelling Cycle 19 HEIDENHAIN 44

DIN ISO SL SIEMENS 45

ShopMill PL SIEMENS 46

DIN ISO PL SIEMENS 47

MODULE days

www.hermle.de

Training dates, prices, reservations by telephone

Telephone: +49 (0)7426 / 95-6179 Ms. Helga Nann

+49 (0)7426 / 95-6079 Ms. Susanne Dresen

Telefax: +49 (0)7426 / 95-6184

Email: [email protected]

Article number 900.79.101

Requirement Good knowledge of the HEIDENHAIN control

Training duration 1 day

Contents – Basics – Calibration – Influence of the tool – Accuracy in the process – Program examples

Learning goal Increasing the workpiece accuracy in consideration of thermal, mechanical, and static effects on the manufacturing process

Notice In this module, practical exercises are worked out and performed by the participant at the machine

MODULE 1 Accuracy HEIDENHAIN

5




Telefax: +49 (0)7426 / 95-6184





Contents – Process chain (CAD/CAM → control → machine) – CAD viewer – M128 / TCPM – 3D tool radius compensation – Postprocessor – NC program

Learning goals You gain insight into a modern manufacturing process, from the CAD/CAM system to the control to the machine, as well as tips for postprocessor output and NC program output

Notice The CAD/CAM systems are only covered superficially due to the large number of different systems

MODULE 2 CAM HEIDENHAIN

6




Telefax: +49 (0)7426 / 95-6184





Contents – Basics – Optimising probing processes – Automated probing / measuring – Program examples – 3D / 2D alignment in the program (limited on the iTNC 530)

Learning goal Best possible use of the touch probe system with different functions and programs directly at the machining centre


MODULE 3 Touch Probe HEIDENHAIN

7




Telefax: +49 (0)7426 / 95-6184



Requirement Good knowledge of the SIEMENS control


Contents – Basics – Optimising probing processes – Automated probing / measuring – Program examples – 3D / 2D alignment in the program

Learning goal Best possible use of the touch probe system with different functions and programs directly at the machining centre


MODULE 3 Touch Probe SIEMENS

8




Telefax: +49 (0)7426 / 95-6184





Contents – Basics – Calibration – Controller functions (limited on the iTNC 530) – Machining setups – Program examples

Learning goal Optimising the manufacturing process by influencing machining time, surface quality, and workpiece accuracy in conjunction with the machining centre


MODULE 4 Process Optimisation HEIDENHAIN

9




Telefax: +49 (0)7426 / 95-6184





Contents – Parameter types – Using simple parameter assignments – Programming cycles – Creating / applying freely definable tables – Status queries of programs – Using the new SQL functions (only applicable for TNC 640) – Programming part families

Learning goal – Use of variable program structures – Increasing the process reliability by querying / checking program states

Notice We provide you with sample programs for the various topics

MODULE 5 Parameter HEIDENHAIN

10




Telefax: +49 (0)7426 / 95-6184





Contents – Explanation of buttons and functions – Practical application by means of three examples:

• Multiple parts on a pallet

• Same workpiece with two clamping setups (1st clamping setup on one pallet, 2nd clamping setup on a second pallet)

• Creating a clamping setup fast by selecting a program

Learning goal Working with the pallet and order management „HACS“ when setting up an automation system


MODULE 6 HACS HEIDENHAIN

11




Telefax: +49 (0)7426 / 95-6184



Requirement Good knowledge of the SIEMENS control


Contents – Explanation of buttons and functions – Practical application by means of three examples:

• Multiple parts on a pallet

• Same workpiece with two clamping setups (1st clamping setup on one pallet, 2nd clamping setup on a second pallet)

• Creating a clamping setup fast by selecting a program

Learning goal Working with the pallet and order management „HACS“ when setting up an automation system


MODULE 6 HACS SIEMENS

12




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge of the HEIDENHAIN control


Contents – Basics – Navigator – Probing functions – Tool management / Tool offset – Operating – Tips

Learning goal Setting up and operating a Hermle machining centre


MODULE 7 Operating HEIDENHAIN

13




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge of the SIEMENS control


Contents – Basics – Navigator – Probing functions – Tool transfer – Operating – Tips

Learning goal Setting up and operating a Hermle machining centre


MODULE 7 Operating SIEMENS

14




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge of CNC technology

Training duration 0.5 days

Contents – Basics of laser tool measurement – Initial measurement – Wear measurement – Tool breakage control – Cutting edge control – Exercises at the machine

Learning goal Self-reliant measuring and checking of tools

Notice Practical training contents are conducted at a machine with TNC 640

MODULE 8 Laser Tool Measurement HEIDENHAIN

15




Telefax: +49 (0)7426 / 95-6184




Training duration 0.5 days

Contents – Basics of laser tool measurement – Initial measurement – Wear measurement – Tool breakage control – Cutting edge control – Exercises at the machine


MODULE 8 Laser Tool Measurement SIEMENS

16

For beginning users

www.hermle.de




Telefax: +49 (0)7426 / 95-6184




Training duration 4 days (incl. 0.5 days extended tool management)

Contents – Basics of programming and operating – Approaching and departing commands – Polar coordinates – Straight line and circle programming – Subprogramming – Machining and geometry cycles – Point table, point pattern – Coordinate transformation – M functions – Touch probe system – Tool management – Exercises at the machine

Optional MODULE 8 Laser Tool Measurement [HEIDENHAIN]

Learning goal Self-reliant programming and operating of CNC machines in 3 axes


BASIC Programming and Operating HEIDENHAIN

18




Telefax: +49 (0)7426 / 95-6184




Training duration 4 days (incl. 0.5 days tool management)

Contents – Basics of programming and operating – Straight line and circle programming – Machining cycles – Geometry cycles – Operating – Touch probe system – Point table, point pattern – Polar coordinates – M functions – Tool management – Exercises at the machine

Optional MODULE 8 Laser Tool Measurement [SIEMENS]


BASIC ShopMill SL SIEMENS

19

For users changing over

www.hermle.de




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge of CNC technology and a control system (TNC 426 – iTNC 530)

Training duration 2 days (incl. 0.5 days extended tool management)

Contents – Introduction to the new features of the TNC 640 – Program management – New 200 cycles – PRESET table – Tool management – Exercises at the machine


Learning goal Programming and operating the latest functions

UPGRADE Programming and Operating TNC 640 HEIDENHAIN

21




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge of CNC technology and a control system (MMC / Powerline)

Training duration 2 days

Contents – Introduction to the new features of the 840D sl – Operation and functions – Tool management – Tool transfer (HOTS) – Programming and simulating – Exercises at the machine



UPGRADE Programming and Operating 840D sl SIEMENS

22

For advanced users

www.hermle.de




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge from our HEIDENHAIN training BASIC Programming and Operating or UPGRADE Programming and Operating


Contents – Programming additional functions – Advanced datum shifting – Advanced subprogramming – Programming cycles using GLOBAL DEF – SL cycles – Basics of free contour programming – Basics of Q parameters – Programming – DXF converter – Using the touch probe system productively – Basics of thread milling

Learning goal – Extending and deepening the knowledge of 3-axis programming (from our HEIDENHAIN trainings BASIC Programming and Operating and UPGRADE Programming and Operating)

– Increasing productivity and process reliability using tips and tricks for state-of-the-art programming


ADVANCED Programming and Operating HEIDENHAIN

24




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge from our trainings for beginning users or users changing over


Contents – Basics of 5-axis machining – PLANE SPATIAL swivelling function – PLANE AXIAL swivelling function – Kinematics – Programming exercises – Exercises at the machine

Optional PROFESSIONAL Swivelling [HEIDENHAIN]



ADVANCED Swivelling HEIDENHAIN

25




Telefax: +49 (0)7426 / 95-6184





Contents – Basics of 5-axis machining – Solid angles – Axis angles – Kinematics – Programming exercises – Exercises at the machine


ADVANCED Swivelling SIEMENS

26

For professional users

www.hermle.de




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge from our HEIDENHAIN training ADVANCED Swivelling


Contents – PLANE swivelling functions AXIAL, PROJECTED, EULER, POINTS, VECTOR

– M128 / TCPM Maintaining the tool tip position when positioning swivelling axes

– Tolerance cycle – 3D basic rotation, 3D radius compensation – Programming exercises – Exercises at the machine



PROFESSIONAL Swivelling HEIDENHAIN

28




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge from our trainings for advanced users


Contents – Basics of the turning mode (Function Mode Turn) – Balancing – Tool management – Turning cycles – Programming in turning mode – Measuring turning tools – Exercises at the machine

Learning goal Self-reliant programming and operating of MT machines

PROFESSIONAL MillTurn HEIDENHAIN

29




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge from our trainings for advanced users


Contents – Basics of the turning mode – Balancing – Tool management – Adapting the rotary coordinate system (CYCLE 800) – Programming in turning mode – Measuring turning tools – Exercises at the machine

Learning goal Self-reliant programming and operating of MT machines

PROFESSIONAL MillTurn SIEMENS

30

For automation users

www.hermle.de




Telefax: +49 (0)7426 / 95-6184




Training duration 2 days on-site

Contents – Safety instructions – User management PCS 4 – Creating and loading workpiece carriers – Zero point assignment – Creating program data sheets – Creating work schedules – Creating production orders – Behaviour in case of error – Exercises at the machine

Learning goal Self-reliant operating of robot cells


AUTOMATION PCS 4 HEIDENHAIN

32




Telefax: +49 (0)7426 / 95-6184




Training duration 2 days + 2 days on-site

Contents – Safety instructions – User management PCS 5 – Cell control system CCS – Creating and loading workpiece carriers – Zero point assignment – Creating program data sheets – Creating work schedules – Creating production orders – Behaviour in case of error – Exercises at the machine

Learning goal Self-reliant operating of robot cells


AUTOMATION PCS 5 HEIDENHAIN

33




Telefax: +49 (0)7426 / 95-6184




Training duration 2 days on-site

Contents – User management – Operating the robot – Managing workpiece carriers – Structuring the machining and pallet program – Behaviour in case of error – Exercises at the machine

Learning goal Self-reliant operating of the robot cell RS 05 basic

AUTOMATION RS 05 HEIDENHAIN

34




Telefax: +49 (0)7426 / 95-6184




Training duration 1 day on-site

Contents – Loading and unloading pallets – Manual pallet transport – Operating panel at the setup station – Approaching the cleaning and parking position – Operating the pallet changer – Operating options – NC program structuring – Behaviour in case of error – Exercises at the machine

Learning goal Self-reliant programming and operating of machining centres with pallet changer

AUTOMATION Pallet Changer with HPMC HEIDENHAIN

35




Telefax: +49 (0)7426 / 95-6184




Training duration 1 day on-site

Contents – Loading and unloading pallets – Manual pallet transport – Operating panel at the setup station – Approaching the cleaning and parking position – Operating the pallet changer – Operating options – NC program structuring – Behaviour in case of error – Exercises at the machine

Learning goal Self-reliant programming and operating of machining centres with pallet changer

AUTOMATION Pallet Changer with HPMC SIEMENS

36

Online trainings

www.hermle.de




Telefax: +49 (0)7426 / 95-6184




Training duration 3 days online training

Contents – Basics of programming and operating – Approaching and departing commands – Polar coordinates – Straight line and circle programming – Subprogramming – Machining and geometry cycles – Point table, point pattern – Coordinate transformation – M functions – Touch probe system (theoretical training + demo videos) – Tool management (theoretical training + demo videos)



BASIC Programming and Operating HEIDENHAIN Online

NEW

38




Telefax: +49 (0)7426 / 95-6184




Training duration 2 hours online training

Contents – Basics of laser tool measurement – Initial measurement (theoretical training + demo videos) – Wear measurement (theoretical training + demo videos) – Tool breakage control (theoretical training + demo videos) – Cutting edge control (theoretical training + demo videos)


BASIC Laser Tool Measurement HEIDENHAIN Online

NEW

39




Telefax: +49 (0)7426 / 95-6184



Requirement Knowledge of CNC technology and of a control system (TNC 426 – iTNC 530)

Training duration 1 day online training

Contents – Introduction to the new features of the TNC 640 – Program management – New 200 cycles – PRESET table – Tool management (theoretical training + demo videos)



UPGRADE Programming and Operating TNC 640 HEIDENHAIN Online

NEW

40




Telefax: +49 (0)7426 / 95-6184




Training duration 1 day online training

Contents – Basics of 5-axis machining – PLANE SPATIAL swivelling function – PLANE AXIAL swivelling function – Kinematics (theoretical training + demo videos) – Programming exercises

Optional PROFESSIONAL Swivelling [HEIDENHAIN]


START UP Swivelling HEIDENHAIN Online

NEW

41

On request

www.hermle.de




Telefax: +49 (0)7426 / 95-6184





Contents – Functions of free contour programming – Practical examples

Learning goal Programming complex structures at the control


0 BEGIN PGM FK11 MM 1 BLK FORM 0.1 Z X+35 Y-95 Z-10 2 BLK FORM 0.2 X+150 Y+90 Z+0 3 * - SCHAFTFRAESER D16 4 TOOL CALL 1 Z S1000

P1 5 L X+20 Y-60 R0 FMAX M3 6 L Z-11 FMAX

P2 7 APPR LCT X+40 Y-50 R4 RL F100 M8 P3 8 L Y+85

9 CHF 10 P4 10 FL AN+0 P5 11 FC DR- R105 CCX+0 CCY+0

12 RND R10 P6 13 FL AN+45 PDX+0 PDY+0 D32

14 FSELECT1 P7 15 FC Y-90 DR- R145 CCX+0 CCY+0

16 FSELECT1 P8 17 FL AN+180 P9 18 FL AN+80 P10 19 FCT DR+ R20 CCX+100 CCY-10 P11 20 FLT AN-115

P2 21 FL X+40 Y-50 AN+165 P12 22 DEP LT LEN10 M9

23 L Z+100 FMAX M5 24 L Y+200 FMAX M31 M30 25 END PGM FK11 MM

Free Contour Programming HEIDENHAIN

43




Telefax: +49 (0)7426 / 95-6184





Contents – Cycle 19 (machining plane) – Cylindrical surface – M128

Maintaining the tool tip position when positioning swivelling axes

– Kinematics – Exercises at the machine



Swivelling Cycle 19 HEIDENHAIN

44




Telefax: +49 (0)7426 / 95-6184




Training duration 4 days (incl. 0.5 days tool management)

Contents – Basics of programming – Straight line and circle programming – Machining cycles – Geometry cycles – Operating – Touch probe system – Tool management – Exercises at the machine



DIN ISO SL SIEMENS

45




Telefax: +49 (0)7426 / 95-6184




Training duration 4 days on-site (incl. 0.5 days tool management)




ShopMill PL SIEMENS

46




Telefax: +49 (0)7426 / 95-6184




Training duration 4 days on-site (incl. 0.5 days tool management)




DIN ISO PL SIEMENS

47

MODULE daysMODULE 1 Accuracy HEIDENHAINMODULE 2 CAM HEIDENHAINMODULE 3 Touch Probe HEIDENHAINMODULE 3 Touch Probe SIEMENSMODULE 4 Process Optimisation HEIDENHAINMODULE 5 Parameter HEIDENHAINMODULE 6 HACS HEIDENHAINMODULE 6 HACS SIEMENSMODULE 7 Operating HEIDENHAINMODULE 7 Operating SIEMENSMODULE 8 Laser Tool Measurement HEIDENHAINMODULE 8 Laser Tool Measurement SIEMENS

For beginning usersBASIC Programming and Operating HEIDENHAINBASIC ShopMill SL SIEMENS

For users changing overUPGRADE Programming and Operating TNC 640 HEIDENHAINUPGRADE Programming and Operating 840D sl SIEMENS

For advanced usersADVANCED Programming and Operating HEIDENHAINADVANCED Swivelling HEIDENHAINADVANCED Swivelling SIEMENS

For professional usersPROFESSIONAL Swivelling HEIDENHAINPROFESSIONAL MillTurn HEIDENHAINPROFESSIONAL MillTurn SIEMENS

For automation usersAUTOMATION PCS 4 HEIDENHAINAUTOMATION PCS 5 HEIDENHAINAUTOMATION RS 05 HEIDENHAINAUTOMATION Pallet Changer with HPMC HEIDENHAINAUTOMATION Pallet Changer with HPMC SIEMENS

Online trainingsBASIC Programming and Operating HEIDENHAIN OnlineBASIC Laser Tool Measurement HEIDENHAIN OnlineUPGRADE Programming and Operating TNC 640 HEIDENHAIN OnlineSTART UP Swivelling HEIDENHAIN Online

On requestFree Contour Programming HEIDENHAINSwivelling Cycle 19 HEIDENHAINDIN ISO SL SIEMENSShopMill PL SIEMENSDIN ISO PL SIEMENS

Trainings · Training dates prices reservations by telephone Telephone: +49 (0)7426 / 95-6179 Ms....

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Transcript of Trainings · Training dates prices reservations by telephone Telephone: +49 (0)7426 / 95-6179 Ms....