Training System DS4
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Transcript of Training System DS4
-
/64Hydraulic Training SystemComponents and Teachware
Type DS4
RE 00843/02.07Replaces: 2.05
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 3/64
Table of contents
Contents Page
System presentation 4
Workstations 6-34
Typical variants 6-8
Custom configuration 0-3
Component carriers 32
Workstation accessories 33-34
Component sets 35-67
On/off hydraulics, in accordance with BiBB 36-43
Proportional technology 44-49
Hydraulic closed-loop control axes 50-5
Measuring technology 52-6
Mobile hydraulics 62-63
Troubleshooting on hydraulic systems 64-67
Contents Page
Components 69-26
Valves 70-89
Energy converters 90-9
Hydraulic accessories 92-03
Electrics 04-4
Measuring instruments 5-22
Mobile hydraulics 23-26
Section models 27-3
Pumps 28
Valves 29-3
Teachware 33-48
Exercise manuals 34-35
Training manuals 36-40
Software 4-45
Sets of foils 46-47
Working material 48
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4/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
The hydraulic training system for basic and advanced training was developed to meet the increasing requirements of fluid power technology.
The basic training system basically consists of a component car-rier with stable, steerable castors with integrated hydraulic pow-er unit, an electrical switch box, a tool container, a measuring glass, and a P/T distributor.
The unit can optionally be fitted with up to 2 grid frames for hy-draulic components, or with up to 2 grooved panels for pneu-matic components, or with one grid frame and one grooved panel each.
The exercises are set up on grid frames or grooved panels and then connected by hoses. Quick-action couplings of the hydraulic hoses allow the training exercises to be carried out swiftly and safely.
A load simulator and numerous component sets are optional-ly available and turn the basic training system into a complete, custom system for basic and advanced training in line with practical needs, which guarantees your training success.
Hydraulic training system system presentation Features
Training system for basic and advanced training in line with practical needs
Suitable for holding training courses according to the rec-ommendations by BiBB (Bundesinstitut for Berufsbildung Berlin/Federal Institute for Vocational Training, Berlin)
Rugged and stable design
Low operating noise
Movable thanks to stable, steerable castors
Modular structure for a wide variety of variants
Use of size 6 standard components of Rexroth's industrial valve product range
Clearly arranged and carefully thought-out design
Great selection of component sets On/off hydraulics Troubleshooting Electrical components Beginner's sets for hydraulics and electrohydraulics Proportional hydraulics Mobile hydraulics Linear axes
Concept across technologies, suitable for Hydraulics and pneumatics
With detailed and clearly structured trainee's and instruc-tor's training manual, with 2 exercises and solutions
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Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 /64
Table of contents: Workstations
Contents Page
Typical variants 6-8
DS4 training system with workstation 6
DS4 training system, can be extended to 2 workstations 7
DS4 training system with 2 workstations 8
Custom configuration 0-3
Configuration of the workstation according to own needs 0
Order example
Type code 2-3
Base frame 4
Frame 5
Central grooved plate 5
Mounting frame 5
Grid 6
Grid 6
Grooved panel 6
Base sets 7-20
Hydraulic power unit with single pump 7
Hydraulic power unit with double pump 8
Integrated container 8
Hoses 9
Oil drip trays 9
Mounting kit for power unit 20
Mounting kit for integrated container 20
Hydraulics connection block 2
P/T distributor 2
Contents PageRacks 22
Single-sided (one row, two rows) 22
Double-sided (one row, two rows) 22
Power supply 23-26
Power supply unit 24
Switch box 25-26
Measuring glass 27
measuring glass 27
Hose tray 28
Load simulator 29
Table grid, writing surface 30
Type of hose coupling 3
Component carrier 32
With one grid 32
With two grids 32
Accessories 33-34
Wheel-mounted container 33
Anti-skid mat 33
Assortment of drawer dividers 33
Monitor arm 34
Info panel 34
Rag holder 34
-
111
10
9
8
7
6
2
3
4
6/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
DS4 training system with 1 workstation
1 Base frame with castors
2 x grid frame
3 Oil drip tray, writing surface
4 Integrated container
Oil drip tray
6 Hydraulic power unit with single pump 230 V/50 Hz, .5 kW
7 Switch box 230 V/50 Hz with residual current protective de-vice (RCD)
8 x P/T distributor with circulation circuit
9 x power supply unit 24 V (on one side)
10 x measuring glass
11 x assembly carrier 20TE, x3 HE
Workstations / typical variants
-
113
12
11
10
9
8
2
4
6
3
7
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 7/64
DS4 training system, can be extended to 2 workstations
1 Base frame with castors
2 x grid frame
3 x load simulator mounted; swivelling
4 x oil drip tray, writing surface
Integrated container
6 Oil pan
7 Hydraulic power unit with double pump 230 V/50 Hz, .5 kW
8 Switch box 230 V/50 Hz
9 x P/T distributor with circulation circuit
10 x hose tray, small
11 2x power supply unit 24 V (both sides)
12 x measuring glass
13 x assembly carrier 20TE, x3 HE
Workstations / typical variants
-
113
12
11
10
8
2
4
6
3
7
9
8/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
DS4 training system with 2 workstations
Workstations / typical variants
1 Base frame with castors
2 2x grid frame
3 Hose tray, large
4 2x oil drip tray, writing surface (both sides)
Integrated container
6 Oil pan
7 Hydraulic power unit with double pump 400 V/50 Hz, 2.2 kW
8 Switch box 400 V/50 Hz with residual current protective de-vice
9 2x P/T distributor
10 x load simulator mounted; swivelling
11 2x power supply unit 24 V (both sides)
12 2x measuring glass
13 2x assembly carriers 20TE, 2x3 HE
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Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 9/64
Notes
-
914
7
9
8 a
6
8 b
11
1 + 2
3
4
10
12 a
12 b
a
b
c
10/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Configure the workstation according to your needs
Workstations / custom configuration
1 + 2 Training system base frame
3 Frame
4 Grid
a Base kit / container
b Base kit / power unit
c Base kit / oil pan
6 Hydraulic connection block
7 Rack
8 a Energy supply / power supply unit
8 b Energy supply / switch box
9 Measuring glass
10 Hose tray
11 Load simulator
12 a Writing surface
12 b Table grid
14 Equipment of electrical assembly
= Fields in the type code
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Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 11/64
Order example:
Workstations / custom configuration
2 3 4 5 6 7 8 9 0 2 3 4
TSDS4 1X R G2 U07 V1 A0 E02 M1 S0 L T1 W
Equipment of electrical assembly
Coupling, leak-free
Table grid / writing surface
Load simulator
Hose tray
Measuring glass
Energy supply
Racks
Hydraulic connection block
Base kit
Grid
Frame
Series identification
Product division / product group
Fields:Details in the fields:
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12/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Type code
Component carrier for hydraulic training workstation:
Workstations / custom configuration
2 3 4 5 6 7
TSDS4 1X
Product division - product rangeTraining system base frame DS4 = TS-DS4
SeriesSeries code = 1X
FrameCentral grooved panel = N Mounting frame = R
GridWithout grid, without grooved panel = G0 Grid on one side = G1 Grooved panel on one side = N1 Grid on two sides = G2 Grooved panel on two sides = N2 side grid, side grooved panel = GN
Base kit Without base kit = U00 Oil pan = U01 Hydraulic power unit 230 V/50 Hz, .5 kW, pump, oil pan, hose kit 000, complete = U02 Hydraulic power unit 230 V/50 Hz, .5 kW, 2 pumps, oil pan, hose kit 630/000, complete = U03 Hydraulic power unit 400 V/50 Hz, 2.2 kW, pump, oil pan, hose kit 000, complete = U04 Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, hose kit 630/000, complete = U0 Hydraulic power unit 230 V/50 Hz, .5 kW, pump, oil pan, container, hose kit 000, complete = U06 Hydraulic power unit 230 V/50 Hz, .5 kW, 2 pumps, oil pan, container, hose kit 630/000, complete = U07 Hydraulic power unit 400 V/50 Hz, 2.2 kW, pump, oil pan, container, hose kit 000, complete = U08 Hydraulic power unit 400 V/50 Hz, 2.2 kW, 2 pumps, oil pan, container, hose kit 630/000, complete = U09 oil pan 737 x 725 mm, container = U10 oil pan 326 x 725 mm, 2 containers = U11
Hydraulic connection blockWithout connection block = V0 P/T distributor with circulation function = V3 2 P/T distributor with circulation function = V4
RackWithout assembly carrier = A0 Rack 20TE, x3HE, on one side = A1 Rack 20TE, 2x3HE, on one side = A2 Rack 20TE, x3HE, on two sides (2x R9600067) = A3 Rack 20TE, 2x3HE, on two sides (2x R9600066) = A4 Rack 20TE, x3HE (R9600067) + 2x3HE (2x R9600066) = A
Fields:
Details in the fields:
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Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 13/64
8 9 0 2 3 4 5
*
Further details in clear text
Equipment of electrical assemblyYxx = Specification of electrical assemblies in the assembly carriers
Type of couplingNo code = Techno-Chemie couplings W = Walther coupling, leak-free
Table grid / writing surfaceT0 = Without table grid / without writing surface T1 = Table grid for one side T2 = Table grid for two sides T3 = Writing surfaces for one side T4 = Writing surfaces for two sides T = Table grid for one side / writing surfaces for one side
Load simulatorL0 = Without load simulator L3 = load simulator, mounted, swivelling L4 = 2 load simulators, mounted, swivelling
Hose trayS0 = Without hose tray S1 = hose tray, can be mounted to the side (cannot be combined with load simulator on one side) S2 = 2 hose trays, can be mounted to the side (cannot be combined with load simulator on one side) S3 = hose tray, large, can be mounted to the side (cannot be combined with load simulator on one side)
Measuring glassM0 = Without measuring glass M1 = measuring glass with shut-off valve M2 = 2 measuring glasses with shut-off valve
Power supply (switch box with 2x emergency stop) E00 = Without switch box, without power supply unit E01 = Without switch box, with power supply unit 24 VDC, 4.5 A, 5 V/50 Hz (for pneumatics only) E02 = Without switch box, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz (for pneumatics only) E03 = With switch box 5 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 5 V/50 Hz E04 = With switch box 5 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 5 V/50 Hz E0 = With switch box 230 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E06 = With switch box 230 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E07 = With switch box 400 V/50 Hz, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E08 = With switch box 400 V/50 Hz, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E09 = With switch box 5 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 5 V/50 Hz E10 = With switch box 5 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 5 V/50 Hz E11 = With switch box 230 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E12 = With switch box 230 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz E13 = With switch box 400 V/50 Hz with RCD, with power supply unit 24 VDC, 4.5 A, 230 V/50 Hz E14 = With switch box 400 V/50 Hz with RCD, with 2 power supply units 24 VDC, 4.5 A, 230 V/50 Hz
Workstations / custom configuration
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14/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Workstations / custom configuration
Type code designation
Variant consisting of:
R96
000
60
B
ase
fram
e
Material no. for the sub-group of the
variant
TS-DS4-X x
Base frame
Individual parts of the variant in type code Field 1 and Field 2
Base frame TS-DS4-1X
Material no. R961000160
Basis for all DS4 workstations. 2 oil-tight pans are fitted to the frame.
Dimensions mm W 350 x D 790 x H 850
Weight kg 67
Castors 4 pcs; steerable Max. load-carrying capacity 2500 N
Paint coating Pan; light grey RAL 7035 Side panels, blue RAL 500
Material Aluminium profiles Powder-coated sheet steel
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Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 1/64
Workstations / custom configuration
Frame
Invididual parts in type code Field 3
Central grooved panel
Material no. R961002216
Can be used on the DS4 instead of mounting frame for pneu-matic training.
Grids can nevertheless be used.
Dimensions mm W 30 x H 700 x D 30
Weight kg 24.3
Material Aluminium profile
Type code designation
Variant consisting of:R
960
022
6 C
entr
al g
roov
ed
pane
l
R96
000
226
Mou
ntin
g fra
me
Material no. for the sub-group of the
variant
N R9600026
R R96000226
Mounting frame
Material no. R961000226
For mounting 2 grids or grooved panels or a combination of a grid and a grooved panel.
Dimensions mm W 30 x H 700 x D 30
Weight kg 5.7
Material Aluminium profile
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16/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Grid
Individual parts in type code Field 4
Grid
Material no. R961000210
Reinforced grid for hydraulic components with 50 mm grid pattern
Dimensions mm W 50 x H 700 x D 30
Weight kg .75
Material Steel, aluminium profile
Grid mm 50 x 50
Type code designation
Variant consisting of:
With
out g
rid
With
out g
roov
ed
pane
l
R96
000
20
G
rid
R96
000
69
G
roov
ed p
anel
Material no. for the sub-group of the
variant
G0
G x R9600020
N x R9600069
G2 2x R9600020
N2 2x R9600069
GN x x
Grooved panel
Material no. R961000169
With mounting pins
Dimensions mm W 50 x H 700 x D 30
Weight kg 24
Material Aluminium profile
Workstations / custom configuration
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 17/64
Base kits
Individual parts of the variants in type code Field
Hydraulic power unit with single pump
For the supply of one workstation
Material no. R901134001
Dimensions mm W 540 x H 650 x D 440
Weight kg 75
Paint coating Blue RAL 500
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 230
Frequency Hz 50
Power kW .5
Material no. R901133999
Dimensions mm W 540 x H 650 x D 440
Weight kg 87.5
Paint coating Blue RAL 500
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 400
Frequency Hz 50
Power kW 2.2
Workstations / custom configurationTy
pe c
ode
desi
gnat
ion Variant consisting of:
With
out b
ase
R90
33
999
Po
wer
uni
t with
sin
gle
pum
p 40
0 VA
C
R90
34
000
Po
wer
uni
t with
dou
-bl
e pu
mp
400
VAC
R90
34
00
Sin
gle
pow
er u
nit
AC
230
V
R90
34
002
Dou
ble
pow
er u
nit
AC
230
V
R96
000
32
Mou
ntin
g ki
t for
po
wer
uni
t
R96
000
54
Oil
pan
32
6 x
725
mm
R96
000
55
Oil
pan
737
x 72
5 m
m
R96
000
56
Oil
pan
48
x 7
25 m
m
R96
000
288
Inte
grat
ed c
onta
iner
R96
000
835
Mou
ntin
g ki
t for
in-
tegr
ated
con
tain
er
R96
002
474
Hos
e
63
0 m
m lo
ng
R96
002
475
Hos
e
000
mm
long
Mat
eria
l no.
fo
r sub
grou
p of
the
varia
nt
U00
U0 R9600056
U02 2x R9600072
U03 2x 2x R9600079
U04 2x R9600078
U05 2x 2x R9600077
U06 2x R9600076
U07 2x 2x R9600074
U08 2x R9600075
U09 2x 2x R9600073
U0 R9600063
U 2x 2x R9600062
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18/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Base kits
Individual parts of the variants in type code Field
Hydraulic power unit with double pump
For the supply of two workstations
Material no. R901134002
Dimensions mm W 540 x H 650 x D 625
Weight kg 95
Paint coating Blue RAL 500
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 230
Frequency Hz 50
Power kW .5
Material no. R901134000
Dimensions mm W 540 x H 650 x D 625
Weight kg 07.5
Paint coating Blue RAL 500
Pressure bar 50
Oil tank l 40
Flow l/min 8
Voltage VAC 400
Frequency Hz 50
Power kW 2.2
Workstations / custom configuration
Integrated container
Material no. R961000288
Lock at the front, easy running tracks, with mounting kit
Dimensions mm W 4 x H 70 x D 725
Weight kg 82
Material Sheet steel, powder-coated
Drawers mm 4 x 00 high x 50 high
Load carrying ca-pacity per drawer
N 500
Colour Light grey RAL 7035
-
Oil pan
Material no. R9610001
For base DS4, with mounting kit
Dimensions mm L 737 x W 725 x H 30
Weight kg .2
Material Powder-coated sheet steel
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 19/64
Base kits
Individual parts of the variants in type code Field
Workstations / custom configuration
Hose
Material no. R961002474
NW 08, pressure range 00 bar
Didactic designation VSK.N-W
Weight kg 0.64
Length mm 630
Oil pan
Material no. R96100016
For base DS4, with mounting kit
Dimensions mm L 48 x W 725 x H 30
Weight kg 6.5
Material Powder-coated sheet steel
Hose
Material no. R96100247
NW 08, pressure range 00 bar
Didactic designation VSL.N-W
Weight kg 0.74
Length mm 000
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20/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Base kits
Individual parts of the variants in type code Field
Workstations / custom configuration
Mounting kit for power unit
Material no. R961000312
Dimensions mm W 20 x H 45 x D 00
Weight kg 0.950
Mounting kit for integrated container
Material no. R96100083
Dimensions mm W 90 x H 30 x D 230
Weight kg .9
Oil panMaterial no. R96100014
For base DS4, with mounting kit
Dimensions mm L 326 x W 725 x H 30
Weight kg 5.
Material Powder-coated sheet steel
Mounting kit for oil pan
Material no. R961000761
Dimensions mm W 20 x H 00 x D 00
Weight kg 0.450
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 21/64
Hydraulic connection block
Individual parts of the variants in type code Field 6
P/T distributor with circulation function
Material no. R96100267
For DS4, can be mounted to the side panels by means of brackets
Dimensions mm W 240 x H 30 x D 40
Weight kg 4.
Material Aluminium profile Steel
Workstations / custom configuration
Type code designation
Variant consisting of:W
ithou
t co
nnec
tion
bloc
k
R96
002
567
P/T
dis
trib
utor
w
ith c
ircul
atio
nMaterial no. for the sub-group of the
variant
V0
V3 R96000435
V4 2x R96000435
-
22/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Workstations / custom configuration
Type code designation
Variant consisting of:
With
out
rack
R96
000
67
R
ack
2
0TE
; 3H
E
R96
000
66
R
ack
20T
E; 2
x 3
HE
Material no. for the sub-group of the
variant
A0
A R9600067
A2 R9600066
A3 2x R9600065
A4 2x R9600064
A5
Racks
Individual parts of the variants in type code Field 7
Rack, one row
Material no. R961000167
20TE; 3HE for DS4
Dimensions mm W 30 x H 73 x D 200
Weight kg 7.9
Material Aluminium profile Sheet steel, powder-coated
Rack, two rows
Material no. R961000166
20TE; 3HE for DS4
Dimensions mm W 30 x H 306 x D 200
Weight kg .6
Material Aluminium profile Sheet steel, powder-coated
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 23/64
Workstations / custom configuration
Type code designation
Variant consisting of:W
ithou
t sw
itch
box
With
out p
ower
sup
-pl
y un
it
827
0037
40
Pow
er s
uppl
y un
it
5 VA
C /
50
Hz
R96
000
70
Po
wer
sup
ply
unit
230
VAC
/ 50
Hz
827
0084
Sw
itch
box
5
VAC
/ 5
0 H
z
with
out R
DC
827
0084
2
Sw
itch
box
23
0 VA
C /
50 H
z
with
out R
CD
R96
000
289
S
witc
h bo
x
400
VAC
/ 50
Hz
w
ithou
t RC
D
On
requ
est
Sw
itch
box
5 VA
C /
50
Hz
with
RC
D
R96
000
983
S
witc
h bo
x
230
VAC
/ 50
Hz
w
ith R
CD
R96
000
962
S
witc
h bo
x
400
VAC
/ 50
Hz
w
ith R
CD Material no.
for the sub-group of the
variant
E00
E0 827003740
E02 R9600070
E03 82700840
E04 2x 827008402
E05 827008403
E06 2x 827008404
E07 827008405
E08 2x 827008406
E09
E0 2x
E
E2 2x
E3
E4 2x
Power supply
Individual parts of the variants in type code Field 8
-
24/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Power supply unit
Material no. 1827003740
For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/- without connection cable
Dimensions mm W 60 x H 360 x D 45
Weight kg 2.23
Material Sheet steel
Colour Blue RAL 500
Output voltage VDC 2 x 24
Input voltage VAC 5
Frequency Hz 60
Current max. A 4.5
Power supply unit
Material no. R961000170
For DS3 and DS4; regulated output; short-circuit-proof; ON/OFF switch; two 4-mm safety socket pairs +/- with connection cable
Dimensions mm W 60 x H 360 x D 45
Weight kg 2.43
Material Sheet steel
Colour Blue RAL 500
Output voltage VDC 2 x 24
Input voltage VAC 5
Frequency Hz 60
Current max. A 4.5
Workstations / custom configuration
Power supply
Individual parts of the variants in type code Field 8
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 2/64
Switch box
Material no. 1827008411
With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses without residual-current-operated circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 5
Input voltage VAC 5
Frequency Hz 50
Current max. A 6
Workstations / custom configuration
Power supply
Individual parts of the variants in type code Field 8
Switch box
Material no. on request
With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-oper-ated circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 5
Input voltage VAC 5
Frequency Hz 50
Current max. A 6
Switch box
Material no. 1827008412
With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses without residual-current-operated circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 230
Input voltage VAC 230
Frequency Hz 50
Current max. A 6
Switch box
Material no. R961000963
With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-operat-ed circuit breaker
Weight kg 6.5
Output voltage VAC 3 x 230
Input voltage VAC 230
Frequency Hz 50
Current max. A 6
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26/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Switch box
Material no. R961000289
With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses without residual-current-operated circuit breaker
Weight kg 6.5
Output voltage VAC 2 x 230; x 400
Input voltage VAC 400
Frequency Hz 50
Current max. A 6
Workstations / custom configuration
Power supply
Individual parts of the variants in type code Field 8
Switch box
Material no. R961000962
With 2 x emergency stop; keyed socket; 2 socket outlets with earthing contact and fuses with residual-current-opera-ted circuit breaker
Weight kg 6.5
Output voltage VAC 2 x 230; x 400
Input voltage VAC 400
Frequency Hz 50
Current max. A 6
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 27/64
Measuring glass
Material no. R96100264
With scale, bleed valve, overflow protection and ball valve
Dimensions mm W 60 x H 700 x D 200
Weight kg 6.5
Capacity l 2.5
Material Acrylic glass
Aluminium profile
Steel tube
PVC hose with nylon lining
Length 3 m
Workstations / custom configuration
Measuring glass
Individual parts of the variant in type code Field 9
Type code designation
Variant consisting of:W
ithou
t m
easu
ring
glas
s
R96
002
564
Mea
surin
g gl
ass
Material no. for the sub-group of the
variant
M0
M R90000066
M2 2x R90000066
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28/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Workstations / custom configuration
Hose tray
Individual parts of the variant in type code Field 10
Type code designation
Variant consisting of:
With
out
hose
tray
R96
000
88
H
ose
tray,
9-
fold
R96
002
634
H
ose
tray,
50
-fold
Material no. for the sub-group of the
variant
S0
S R9600088
S2 2x R9600088
S3
Hose tray
Material no. R961000188
For a maximum of 9 hoses (cannot be combined with load simulator on one side)
Dimensions mm W 230 x H 40 x D 240
Weight kg 2.54
Material Aluminium profile Steel
Hose tray, large
Material no. R961002634
With oil pan for depositing small items.
Provided for mounting to the side panel. Sufficient for 50 hoses (cannot be combined with load simulator on one side)
Dimensions mm W 700 x H 72 x D 320
Weight kg 4.5
Material Aluminium profile Sheet steel, powder-coated
Colour Blue RAL 500
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 29/64
Workstations / custom configuration
Load simulator
Individual parts of the variant in type code Field 11
Type code designation
Variant consisting of:W
ithou
t lo
ad s
imul
ator
R96
000
87
Lo
ad s
imul
ator
, sw
ivel
ling Material no.
for the sub-group of the
variant
L0
L3 R9600087
L4 2x R9600087
Load simulator, swivelling
Material no. R961000187
With anti-rotation safety mechanism, provided for mounting to the lateral panel. Incl. 2 hose lines with angled connection, 2 m long, and mounting panel for proximity switch
Dimensions mm W 250 x H 000 x D 250
Weight kg 3.5
Material Aluminium profile
Moved mass kg 5
Cylinder Diameter 25 / 6 Stroke 200 mm
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30/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Workstations / custom configuration
Table grid / writing surface
Individual parts of the variant in type code Field 12
Type code designation
Variant consisting of:
With
out t
able
grid
W
ithou
t writ
ing
sur-
face
R96
000
92
Tabl
e gr
id
827
0037
05
Writ
ing
surfa
ceMaterial no. for the sub-group of the
variant
T0
T 2x R9600092
T2 4x R9600092
T3 827003705
T4 2x 827003705
T5 2x
Table grid
Material no. R961000192
For DS4 oil pans, (4 off are required to equip the system completely)
Dimensions mm W 560 x H 20 x D 790
Weight kg 2.6
Material Sheet steel
Packaging unit
Writing surface
Material no. 182700370
For insertion into the pans of the DS4 component carrier
Dimensions mm W 275 x H 25 x D 360
Weight kg 0.35
Colour White
Material PMMA
Packaging unit 2
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 31/64
Workstations / custom configuration
Type of hose coupling
Identification in type code Field 13
Type code designation
Variant consisting of:Le
ak-fr
ee
coup
lings
Material no. for the sub-group of the
variant
-W
Type of rack equipment
Identification in type code Field 14
Type code designation
Variant consisting of:
827
0084
5B
IBB
-GS
hyd
raul
ics
El.
com
pone
nts
827
0084
3B
IBB
-GS
hyd
raul
ics
A-H
, el
. com
pone
nts
Material no. for the sub-group of the
variant
Y02 2x
Y04 x x
Y3 2x
Y8
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32/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Workstations / component carriers
Component carrier with one grid
Material no. R961003176
For mounting hydraulic components
Dimensions mm W 820 x H 563 x D 790
Weight kg 35
Material Aluminium profiles Powder-coated sheet steel
Castors 4 off; steerable Load carrying capacity max: 2500 N
Paint coating Side panels, blue RAL 500
Component carriers with two grids
Material no. R961003128
For mounting hydraulic components
Dimensions mm W 820 x H 563 x D 790
Weight kg 42
Material Aluminium profiles Powder-coated sheet steel
Castors 4 off; steerable Load carrying capacity max: 2500 N
Paint coating Side panels, blue RAL 500
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 33/64
Workstations / accessories
Wheel-mounted container
Material no. R961000287
Lock at the front, easy running tracks
Dimensions mm W 4 x H 825 x D 725
Weight kg 84
Material Sheet steel, powder-coated
Drawers mm 4 x 00 high x 50 high
Load carrying ca-pacity per drawer
500 N
Colour Light grey RAL 7035
Recommended accessories for wheel-mounted container:
Anti-skid mat
Material no. R96100068
Dimensions mm W 405 x H 00 x D 720
Weight kg 0.2
Material Neoprene
Packaging unit 5
Assortment of drawer dividers
Material no. R96100063
00 mm high
Dimensions mm W 405 x H 00 x D 720
Weight kg 0.94
Material Sheet steel
Packaging unit 4
Assortment of drawer dividers
Material no. R96100064
50 mm high
Dimensions mm W 405 x H 50 x D 720
Weight kg .39
Material Sheet steel
Packaging unit
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34/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Workstations / accessories
Articulating monitor arm
Material no. 182700372
With keyboard and mouse holder
Dimensions mm W 45 x H 350 x D 70
Weight kg 0
Load carrying ca-pacity
N 250
Material Aluminium profiles Sheet steel
Colour Light grey
Info panel
Material no. 1827003721
The position can be ajdusted by means of two joints
incl. mounting kit
Dimensions mm W 280 x H 370 x D 80
Weight kg 4.
Format DIN A4
Material Aluminium profile Steel
Rag holder
Material no. 1827003722
Handy deposit for cleaning rags. Can also be used for cable routing
Dimensions mm W 38 x H 60 x D 35
Weight kg 0.036
Colour Black
Material Plastic
Packaging unit 2
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 3/64
Table of contents: Component sets
Contents Page
On/off hydraulics according to BiBB 36-43
For manually operated valves 36-37
For electrically operated valves 38-39
Electrical components for experiments A-H 40
For additional experiments Z-Z3 4
Electrical components for experiments Z-Z3 42
Electrical components for experiments A-H and Z-Z3 43
Proportional technology 44-49
Analogue control for directional valve 44-45
Analogue control for flow control valve 46-47
Analogue control for pressure relief valve 48-49
Hydraulic closed-loop control axes 0-5
Axis control with Hy-Control 50-5
Contents Page
Measuring technology 52-6
Measuring technology 2042, minimal 52-53
Measuring technology 2042, standard 54-55
Measuring technology 3050, minimal for PC 56-57
Measuring technology 3050, ISDS standard for PC 58-59
Measuring technology 5050, standard for PC 60-6
Mobile hydraulics 62-63
Basic principles 62-63
Troubleshooting on hydraulic systems 64-67
With manually operated directional valves 64-65
With electrically operated directional valves 66-67
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36/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / on/off hydraulics manual, according to BiBB
BiBB hydraulic component set A - H, for manually operated valves
Material no. R961002888
This component set is used to impart the basic principles of hydraulics.
Training objectives
Drive power unit / pump
Cylinders / hydraulic motors
Directional valves
Pressure control valves
Flow control valves
Hydraulic accumulators
Basic circuits
Commissioning
The set includes exclusively industrial components. All valves comply with the industrial standard for size 6.
For carrying out the exercises, all the required hoses and 4 pressure gauges for indicating the pressure are included in the scope of supply.
Weight kg 5
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 37/64
Component sets / on/off hydraulics manual, according to BiBB
Set consisting of:Item Qty Material no. Designation Page
9 R96002474 Hose line 630 mm 9, 972 5 R96002475 Hose line 000 mm 9, 973 4 R96002476 Hose line 000 mm with minimess connection 994 4 R9600275 Pressure gauge, diameter 63, 0-00 bar incl. MSK 955 R9600249 Ball valve AB 2-20/G/4-500 866 R96002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 927 3 R96002485 Distributor 948 2 R96002520 Pressure relief valve DBDH6GX/00 779 R96002544 Direct operated pressure reducing valve DR6DP- 5X/75YM 770 R96002545 Pilot operated pressure relief valve DB6K-4X/50YV 78 R96002539 Throttle valve DV06--X/V 832 R96002495 Throttle check valve DRV06--X/V 833 R96002546 2-way flow control valve 2FRM6B36-3X/0QRV 844 R9600253 Check valve, pilot operated SV 6 PB-6X/ 895 R96002489 Check valve S6A.X 876 R96002522 Check valve S6A3.X 887 2 R96002552 4/2 directional valve 4WMM6C5X 708 R96002550 4/3 directional valve 4WMM6G5X 709 R9600255 4/3 directional valve 4WMM6E5X/F 720 R96002505 Gear motor 9
Recommended accessories:R96002893 BiBB additional experiments 4R96003494 Single-rod cylinder, stroke = 200 mm 90R90006256 Stopwatch, digital, quartz 03R90000439 Filling and testing device 03R90006520 Tachometer visual/mechanical 03
Teachware:Training manuals
* BiBB Hydraulics - Basic Principles, Trainers Manual 34* BiBB Hydraulics - Basic Principles, Trainees Manual 34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual 34* BiBB Hydraulics - Basic Principles , Project Exercises, Trainees Manual 34
Supplementary literature* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A-Z 38* Hydraulics in theory and practice 39
Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - Basic Principles 42
* The teachware in various languages can be found on the given pages
-
38/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / on/off hydraulics electrical, according to BiBB
BiBB hydraulic component set A - H, for electrically operated valves
Material no. R961002887
This component set is used for imparting basic knowledge in the field of electrohydraulics
Training objectives
Drive power unit / pump
Cylinders / hydraulic motors
Electrically controlled directional valves
Pressure control valves / pressure switches
Flow control valves
Hydraulic accumulators
Basic circuits / relay circuits
Commissioning and troubleshooting
The set includes exclusively industrial components. All valves comply with the industrial standard for size 6.
For carrying out the exercises, all the required hoses and 4 pressure gauges for indicating the pressure are included in the scope of supply.
Weight kg 57
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 39/64
Component sets / on/off hydraulics electrical, according to BiBB
Set consisting of:Item Qty Material no. Designation Page
9 R96002474 Hose line 630 mm 9, 972 5 R96002475 Hose line 000 mm 9, 973 4 R96002476 Hose line 000 mm with minimess connection 994 4 R9600275 Pressure gauge, diameter 63, 0 - 00 bar incl. MSK 955 R9600249 Ball valve AB 2-20/G/4-500 866 R96002503 Diaphragm-type hydraulic accumulator with shut-off block for grid 927 3 R96002485 Distributor 948 2 R96002520 Pressure relief valve DBDH6GX/00 779 R96002544 Direct operated pressure reducing valve DR6DP- 5X/75YM 770 R96002545 Pilot operated pressure relief valve DB6K-4X/50YV 78 R96003488 Pressure switch 802 R96002495 Throttle check valve DRV06--X/V 833 R96002539 Throttle valve DV06--X/V 834 R96002546 2-way flow control valve 2FRM6B36-3X/0QRV 845 R9600253 Check valve, pilot operated SV 6 PB-6X/ 896 R96002489 Check valve S6A.X 877 R96002522 Check valve S6A3.X 888 2 R96002547 4/2 directional valve 4WE6C6X/EG24N9K4 739 R96002548 4/3 directional valve 4WE6G6X/EG24N9K4 7320 R96002549 4/3 directional valve 4WE6E6X/EG24N9K4 742 R96002505 Gear motor 922 R900846807 Cable set HPF-E 23 2 R900846808 Cable set HPF-E2
Recommended accessories: R96002893 BiBB additional experiments 4 82700844 Electrical components BiBB Z -Z3 9 42 827008420 Electrical components BiBB Z -Z3 boxes R96003494 Single-rod cylinder, stroke = 200 mm 90 R90006256 Stopwatch, digital, quartz 03 R90000439 Filling and testing device 03 R90006520 Tachometer visual/mechanical 03
Teachware:Training manuals
* BiBB Hydraulics - Basic Principles, Trainers Manual 34* BiBB Hydraulics - Basic Principles, Trainees Manual 34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainers Manual 34* BiBB Hydraulics - Basic Principles, Project Exercises, Trainees Manual 34
Supplementary literature* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39
Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - Basic Principles 42* Web Tr@iner Electrohydraulics 43
* The teachware in various languages can be found on the given pages
-
4
1 3 2
6
40/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / on/off hydraulics electrical, according to BiBB
Electrical components for BiBB hydraulic component set A - H
Material no. 1827008413
Electrical components for controlling electrically operated valves A - H to BiBB as 9" version for installation in racks
Weight kg 5.23
Set consisting of:Item Qty Material no. Designation Page
R90079908 Operating module, 4 push-buttons / 2 switches BPS 7.4 042 R900897345 Operating module, distributor BPS 3. 043 R900897337 Operating module, relay BRS .2 044 5 827008408 Blind plate 3HE/2TE 095 2 R9600306 Proximity switch, inductive 46 R900029597 Measurement cable set (small) 2
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 41/64
Set consisting of:Item Qty Material no. Designation Page
R96002489 Check valve S6A.X 872 R96002522 Check valve S6A3.X 883 R96003488 Pressure switch incl. cable 804 R96002553 Pilot operated pressure relief valve 85 R96002485 Distributor 946 R96002554 4/3 directional valve 4WE6J6X/EG24N9K4 747 R900846807 Solenoid cable with LED, form A, black plug 8 2 R900846808 Solenoid cable with LED, form A, grey plug
Recommended accessories:82700844 BiBB electrical components Z - Z3 9 42827008420 BiBB electrical components Z -Z3 boxes
Supplementary literature* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39
Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Electrohydraulics 43
* The teachware in various languages can be found on the given pages
Component sets / on/off hydraulics electrical, according to BiBB
BiBB hydraulic component set for additional experiments Z1 - Z3
Material no. R961002893
Hydraulic components for 3 further experiments in ac-cordance with BiBB, based on the BiBB component set R96002887
This kit includes industrial components of size 6 and all the re-quired connection cables.
Weight kg 6
-
1 2 3
4
42/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / on/off hydraulics electrical, according to BiBB
Electrical components for BiBB hydraulic component set for additional experiments Z1 - Z3
Material no. 1827008414
Electrical components for controlling electrically operated valves Z - Z3 according to BiBB in 9 variant, for installation into racks
Weight kg 2.6
Set consisting of:Item Qty Material no. Designation Page
R90089734 Operating module, signal output BPS 8. 042 R900897337 Operating module, relay BRS .2 043 R900897346 Operating module, time relay BRS 2. 054 R9600306 Proximity switch, inductive 4
-
1 3 6 4
2
87
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 43/64
Set consisting of:Item Qty Material no. Designation Page
R900897345 Operating module, dstributor BPS 3. 042 R90079908 Operating module, 4 push-buttons / 2 switches BPS 7.4 043 2 R900897337 Operating module, relay BRS .2 044 R90089734 Operating module, signal output BPS 8. 045 827008408 Partial front panel 3HE/2TE 096 R900897346 Operating module, time relay BRS 2. 057 3 R9600306 Proximity switch, inductive 48 R90002502 Measurement cable set (large) 2
Component sets / for on/off hydraulics electrical, according to BiBB
Electrical components for BiBB hydraulic component set
Material no. 182700841
Electrical components for controlling electrohydraulics (exten-ded set A - H and Z - Z3) in 9 variant; complete 20 TE
Weight kg 8.25
-
4
2
6
1
1
3
7
44/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / proportional technology
Component set, 4/3 proportional directional valve 4WREE6, load simulation valve, command value module
Material no. R96100349
For analogue controlling of the proportional directional valve, based on BiBB component set R96002887
Training objectives
Proportional valve technology
Component technology (valve / amplifier)
Proportionality
Cylinder control
Positioning
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 4/64
Component sets / proportional technology
Set consisting of:Item Qty Material no. Designation Page
R96003533 4/3 proportional directional valve 4WREE with integrated electronics and load simulation valve
75
2 R9600007 Operating module BPS 20.0 for command value generation 063 R9600630 Operating module BPS 2.0, adapter from 4 mm sockets to 7-pin connection plug 064 R9007665 Operating module BPS 6. 055 R9600957 Operating module BPS 5.2 with potentiometer +/- 0 Volt output 056 R96003550 7-pin cable for the connection of integrated electronics 37 R900826555 Cable set (command value measurement)
Recommended accessories: R96003495 Single-rod cylinder, 400 mm stroke 90
Teachware:Training manuals
* Control Technology with Proportional Hydraulics, Trainers Manual 34* Control Technology with Proportional Hydraulics, Trainees Manual 34
Supplementary literature* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
Supplementary training media* Web Tr@iner Proportional and Closed-loop Control Technology 44* OHP foils Proportional Hydraulics 47
* The teachware in various languages can be found on the given pages
-
3
6
4
1
46/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / proportional technology
Component set proportional technology
Material no. R961002897
For analogue controlling of proportional flow control valve type 2FRE6B-2X/0QK4RV, based on BiBB component set R96002887
Training objectives
Proportional valve technology
Component technology (valve / amplifier)
Proportionality
Cylinder control
Positioning
Weight kg 7.0
Type of protection IP4
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 47/64
Set consisting of:Item Qty Material no. Designation Page
R96002557 Proportional flow control valve 2FRE6B-2X/0QK4RV 853 R90084480 Position transducer cable for proportional flow control valve (analogue control) 24 R900846809 Solenoid cable without LED, form A, grey plug 5 R9007658 Operating module BPS 2. 076 R90057058 Proportional amplifier VT-VRPA 08
Recommended accessories: R9007665 Operating module, command and actual value display BPS 6. in 9 05 R96003495 Single-rod cylinder, stroke = 400 mm 90 R900843486 Precision pressure gauge 0 - 00 bar 95
Teachware:Training manuals
* Proportional Hydraulics, Trainers Manual 34* Proportional Hydraulics, Trainees Manual 34
Supplementary literature* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
Supplementary training media* Web Tr@iner Proportional and Closed-loop Control Technology 44* OHP foils Proportional Hydraulics 47
* The teachware in various languages can be found on the given pages
Component sets / proportional technology
-
24
1
3
48/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / proportional technology
Component set proportional technology
Material no. R961002898
For the analogue control of proportional pressure relief valve DBE6-X/50G24NK4M, based on BiBB component set R96002887
Training objectives
Proportional valve technology
Component technology (valve / amplifier)
Proportionality
Weight kg 7.5
Type of protection IP4
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 49/64
Set consisting of:Item Qty Material no. Designation Page
R96002555 Proportional pressure relief valve DBE6-X/50G24NK4M 82 R900846809 Solenoid cable without LED, form A, grey plug 3 R9007662 Operating module BPS 3. 074 R900033823 Proportional amplifier VT-VSPA 08
Recommended accessories: R9007665 Operating module, command and actual value display, BPS 6. in 9 05 R96003495 Single-rod cylinder, stroke = 400 mm 90 R900843486 Precision pressure gauge 0 - 00 bar 95
Teachware:Training manuals
* Proportional Hydraulics, Trainers Manual 34* Proportional Hydraulics, Trainees Manual 34
Supplementary literature* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
Supplementary training media* Web Tr@iner Proportional and Closed-loop Control Technology 44* OHP foils Proportional Hydraulics 47
* The teachware in various languages can be found on the given pages
Component sets / proportional technology
-
0/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / hydraulic closed-loop control axes
Component set linear axis HY-Control with analogue amplifier
Material no. R961002886
Component set HY-Control is a complete training system, in-cluding two-language training manual on CD-ROM.
A load can be steplessly simulated by means of a pressure re-lief valve on the passive cylinder.
Training objectives
High-response valve technology
Component technology (valve / amplifier)
Closed-loop position control
Command value ramps
Zero point matching
Dynamic response
Commissioning
Weight kg 83
Type of protection IP4
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 1/64
Set consisting of:Item Qty Material no. Designation Page
R90078458 Linear axis, analogue position measuring system 2 827003492 Controller module AVPC, box, SI3 827008069 Operating module BPS 6./B with electro-box 49TE4 R96002509 High-response valve size 6 OBE 765 827003336 Valve cable with Hirschmann plug CA 6 LS and valve plug-in connector6 R9600256 Re-feed tank for HY-Control7 3 R9600275 Pressure gauge, diameter 63, 0 - 00 bar incl. MSK 958 R96002486 Pressure relief valve DBDH6GX/00 for HY-Control9 4 R96002476 Hose line 000 mm with minimess connection 990 3 R96002475 Hose line 000 mm 9, 97 R9600259 Distributor for HY-Control 892 R96002796 CD HY-Control training manual de/en
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume 2, Proportional and Servo-valve Technology 37* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
Supplementary training media* Web Tr@iner Proportional and Closed-loop Control Technology 44* OHP foils Proportional Hydraulics 47
* The teachware in various languages can be found on the given pages
Component sets / hydraulic closed-loop control axes
-
61
3
4
2/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component set measuring technology 2042, minimal
Material no. R96100216
The inexpensive entry into the electrical measurement of phys-ical variables such as pressure and speed.
All the required connection cables and the transport case are included.
Set up BiBB exercises (pump characteristic curves, regenera-tive circuit, etc.) and utilize an industrial measuring instrument instead of mechanical pressure gauges.
The data acquired via the connection cable can also be read out on a PC.
For this, you optionally require:
Software Material no. R9600939
Connection cable Material no. R9600947
Weight kg 4.6
Component sets / measuring technology
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 3/64
Component sets / measuring technology
Set consisting of:Item Qty Material no. Designation Page
R90075448 Speed sensor (output 4 - 20 mA) 82 R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 83 R9600938 Multihandy 2042 54 R90020004 Plastic case 225 R90020002 Plug-in power supply unit, 230 VAC 226 R900063746 Measurement cable 2
In order to measure/display differential pressure in parallel, you require additionallyR900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 8R900063746 Measurement cable 2
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
* The teachware in various languages can be found on the given pages
-
84
7
6
1
392
4/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component set Measuring technology 2042, standard
Material no. R96100344
Measure all relevant physical variables such as pressure, flow, temperature and speed in your hydraulic exercise set-up.
All the required connection cables and the transport case are included.
Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize an industrial measuring instru-ment instead of mechanical pressure gauges.
The data acquired via the connection cable can also be read out on a PC.
For this, you optionally require:
Software Material no. R9600939
Connection cable Material no. R9600947
Weight kg 4.6
Component sets / measuring technology
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 /64
Component sets / measuring technology
Set consisting of:Item Qty Material no. Designation Page
R96002536 Gear flow sensor 0.2 - 30 l/min 92 R900704454 F/I converter 203 R900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 84 R90075448 Speed sensor (output 4 - 20 mA) 85 R9600938 Multihandy 2042 56 R90020004 Plastic case 227 R90020002 Plug-in power supply unit, 230 VAC 228 2 R900063746 Measurement cable 29 R90023937 Temperature sensor 9
In order to measure/display differential pressure in parallel, you require additionallyR900868620 Pressure transducer 0 - 200 bar / output 0 - 20 mA 8
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
* The teachware in various languages can be found on the given pages
-
63
7 4
12
6/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component set measuring technology 300, minimal for PC
Material no. R900738894
Measure physical variables such as pressure and speed using the industrial measuring device Multihandy 3050.
Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and ana-logue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no cal-ibration required.
All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connection cable are included.
Weight kg 8.4
Component sets / measuring technology
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 7/64
Component sets / measuring technology
Set consisting of:Item Qty Material no. Designation Page
R900892375 Speed sensor 82 R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 83 R90073996 Multihandy 3050 incl. software HydroCOMsys/WIN 54 R90073394 Test case 225 R90020002 Plug-in power supply unit, 230VAC 226 R900733207 Measurement cable (ISDS) 27 R90077898 USB cable for Multihandy 3050/5050 L = .5 m 2
In order to measure/display differential pressure in parallel, you require additionallyR90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 8R900733207 Measurement cable (ISDS) 2
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
* The teachware in various languages can be found on the given pages
-
8/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component set Measuring technology 300 ISDS, stand-ard for PC
Material no. R961002884
Measure all relevant variables such as pressure, flow, temper-ature and speed in your hydraulic exercise set-up using the industrial measuring device Multihandy 3050.
Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and analogue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no calibration required.
All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included.
Weight kg .
Component sets / measuring technology
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 9/64
Component sets / measuring technology
Set consisting of:Item Qty Material no. Designation Page
R96002508 Gear flow sensor 0.2 - 30 l/min with ISDS 92 R900892375 Speed sensor 83 R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 84 R90073996 Multihandy 3050 incl. software HydroCOMsys/WIN 55 R90073394 Test case 226 R90020002 Plug-in power supply unit, 230 VAC 227 R900749653 Temperature sensor with ISDS 98 3 R900733207 Measurement cable (ISDS) 29 R90077898 USB cable for Multihandy 3050/5050 L = .5 m 2
In order to measure/display differential pressure in parallel, you require additionally
R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 8
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic Principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
* The teachware in various languages can be found on the given pages
-
81
6
7
243
9
60/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component set measuring technology 00, standard for PC
Material no. R96100288
The high-end measuring device for the most demanding use in complex circuits.
Utilize up to six measurement inputs for your complete hydrau-lic exercise set-up.
Carry out BiBB exercises (pump characteristic curve, regen-erative circuit etc.) and utilize sensors with frequency and ana-logue signals.
Thanks to ISDS (Intelligent Sensor Detection System), no cal-ibration required.
All the required connection cables, transport case, evaluation software HYDROcomsys / Win32 and the USB connecting cable are included.
Weight kg .5
Component sets / measuring technology
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 61/64
Set consisting of:Item Qty Material no. Designation Page
R96002508 Gear flow sensor 0.2 - 30 l/min with ISDS 92 R900892375 Speed sensor 83 R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 84 R900749653 Temperature sensor with ISDS 95 R9007339 Multihandy 5050 incl. software HydroCOMsys/WIN 66 R90020002 Plug-in power supply unit, 230 VAC 227 R90073394 Test case 228 3 R900733207 Measurement cable (ISDS) 29 R90077898 USB cable for Multihandy 3050/5050 L = .5 m 2
In order to measure/display differential pressure in parallel, you require additionally R90073895 Pressure transducer 0 - 200 bar / output 0 - 20 mA with ISDS 8
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38
* The teachware in various languages can be found on the given pages
Component sets / measuring technology
-
1 2
4
3
62/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component set mobile hydraulics, basic principles
Material no. R961002890
With manually operated mobile control blocks.
The component set includes standard mobile control blocks and is a unique training system on the market.
It was designed for, among others, the following professions: Construction machine mechanics
Construction machine operators
Agricultural machine mechanics.
It is used for illustrating the differences between industrial hy-draulics and mobile hydraulics.
The types of actuation are
mechanical
electrical
electrohydraulic, proportional or switched
The actuating travel can be read off from scales. This allows recording of a flow characteristic curve in dependence upon the load.
Weight kg 36.5
Component sets / mobile hydraulics
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 63/64
Set consisting of:Item Qty Material no. Designation Page
R96002532 Mobile control block SM2 ( hand lever valve) 232 R96002533 Mobile control block SM2 (2 hand lever valves) 243 R9600253 Mobile control block SM2 ( x hand lever / x hydraulic) 254 R9600254 Pilot control device 26
Teachware:Training manuals
* Mobile Hydraulics, Trainers Manual 34* Mobile Hydraulics, Trainees Manual 34
Supplementary literature* Hydrostatic drives with control of the secondary unit 38* Hydraulics in mobile machinery 40
* The teachware in various languages can be found on the given pages
Component sets / mobile hydraulics
-
64/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Component sets / troubleshooting on hydraulic systems
Hydraulic component set, troubleshotting
Material no. R961002891
With manually operated directional valve.
This component set is based on the contents of BiBB exercises and deals in detail with the subject area of commissioning and troubleshooting.
It comprises valves with integrated defects that are to be installed in circuits. "Troubleshooting" provides assistance in imparting knowledge of and competence in systematic troubleshooting on hydraulic systems in a target-oriented manner.Trainee's and Instructor's Manual included.
Weight kg 0
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 6/64
Set consisting of:Item Qty Material no. Designation Page
R9000545 Troubleshooting HP3/4/6 Trainers and Trainees Manual - de 352 R96002520** Pressure relief valve DBDH6GX/00 773 R96002545** Pilot operated pressure relief valve DB6K-4X/50YV 794 R9600247** Check valve S6A.X with hose 630 mm 875 R96002550** 4/3 directional valve 4WMM6G5X 706 Storage box
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39
Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - basic principles 42
* The teachware in various languages can be found on the given pages** Components are manipulated and identified by a B on the nameplate
Component sets / troubleshooting on hydraulic systems
-
66/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Hydraulic component set, troubleshooting
Material no. R961002892
With electrically operated directional valve.
This component set is based on the contents of BiBB exercises and deals in detail with the subject area of commissioning and troubleshooting.
It comprises valves with integrated defects that are to be installed in circuits. "Troubleshooting" provides assistance in imparting knowledge of and competence in systematic troubleshooting on hydraulic systems in a target-oriented manner.
Trainee's and Instructor's Manual included.
Weight kg 2
Component sets / troubleshooting on hydraulic systems
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 67/64
Set consisting of:Item Qty Material no. Designation Page
R96002520** Pressure relief valve DBDH6GX/00 772 R96002545** Pilot operated pressure relief valve DB6K-4X/50YV 793 R9600247** Check valve S6A.X with hose 630 mm 874 R96002548** 4/3 directional valve 4WE6G6X/EG24N9K4 735 R9000545 Troubleshooting-HP3/4/6 Trainers and Trainees Manual - de 356 R900846807 Solenoid cable with LED, form A, black plug 7 R900846808 Solenoid cable with LED, form A, grey plug 8 Storage box
Teachware:Supplementary literature
* The Hydraulic Trainer, Volume , Basic principles 36* The Hydraulic Trainer, Volume 5, Fluid Power Technology A - Z 38* Hydraulics in theory and practice 39
Supplementary training media* Hydraulic Trainer CBT Version 4.0 4* Web Tr@iner Hydraulics - basic principles 42
* The teachware in various languages can be found on the given pages** Components are manipulated and identified by a B on the nameplate
Component sets / troubleshooting on hydraulic systems
-
68/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Notes
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 69/64
Table of contents: Components
Contents Page
Valves 70-89
Directional valves 70-76
Manual operation 70-72
Electrical operation 73-74
Proportional and high-response valves with feedback 75-76
Pressure control valves 77-82
Manual operation 77-79
Electrical operation 80-82
Flow control valves 83-85
Manual operation 83-84
Electrical operation 85
Isolator valves 86-89
Manual operation 86
Hydraulic operation 87-89
Energy converters 90-9
Cylinders 90
Hydraulic motors 9
Contents Page
Hydraulic accessories 92-03
Hydraulic accumulators 92
Pressure filters 93
Distributors 94
Pressure gauges 95-96
Hoses 97-99
Tools 00-02
Required working material according to BiBB 03
Electrics 04-4
Operating modules of 9 installation technique 04-09
Desktop power supply unit 0
Connection cables -3
Proximity switches 4
Measuring technology 5-22
Measuring instruments 5-7
Sensors 8-20
Measurement cable 2
Accessories 22
Mobile hydraulics 23-26
Control block, directional valve, hand lever 23
Control block, 2 directional valves, 2 hand levers 24
Control block, 2 directional valves, hand lever 25
Pilot control device 26
-
70/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
4/2 directional valveMaterial no. R9610022
With spring return, mounted on component plate
Didactic designation DW3.NV-WIndustrial type 4WMM6C5XInformation on industrial type
RE 22280
Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Flow max. l/min 5Type of actuation Hand leverSymbol
Components / valves
Directional valves Manual operation
4/3 directional valveMaterial no. R9610020
With spring return, mounted on component plate
Didactic designation DW4.NV-WIndustrial type 4WMM6G5XInformation on industrial type
RE 22280
Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.
bar 00
Flow max. l/min 5Type of actuation Hand leverSymbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 71/64
4/3 directional valveMaterial no. R9610021
With detent, mounted on component plate
Didactic designation DW5.NV-WIndustrial type 4WMM6E5X/FInformation on industrial type RE 22280Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.
bar 00
Flow max. l/min 5Type of actuation Hand leverSymbol
Components / valves
Directional valves Manual operation
4/3 directional valveMaterial no. R96100210
With spring return, mounted on component plate
Didactic designation DW4.NV-WIndustrial type 4WMM6J5XInformation on industrial type RE 22280Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.
bar 00
Flow max. l/min 5Type of actuation Hand leverSymbol
-
72/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
4/3 directional valveMaterial no. R96100211
Didactic designation DW8.NV-WIndustrial type 4WMM6H5XInformation on industrial type
RE 22280
Dimensions mm W 40 x D 25 x H 87Weight kg 2.3Temperature max. C 70Size 6Operating pressure max.
bar 00
Flow max. l/min 5Type of actuation Hand leverSymbol
Components / valves
Directional valves Manual operation
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 73/64
4/2 directional valveMaterial no. R96100247
With spring return, with concealed manual override, mounted on component plate
Didactic designation DW3E.NV-WIndustrial type 4WE6C6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 2.65Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time
ON OFF
ms ms
25 - 45 0 - 25
Type of actuation ElectricalSymbol
Components / valves
Directional valves Electrical operation
4/3 directional valveMaterial no. R96100248
With spring return, with concealed manual override, mounted on component plate
Didactic designation DW4E.NV-WIndustrial type 4WE6G6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 5.5Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time
ON OFF
ms ms
25 - 45 0 - 25
Type of actuation ElectricalSymbol
-
74/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
4/3 directional valveMaterial no. R9610024
With spring return, with concealed manual override, mounted on component plate
Didactic designation DW0E.NV-WIndustrial type 4WE6J6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 2.65Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time
ON OFF
ms ms
25 - 45 0 - 25
Type of actuation ElectricalSymbol
Components / valves
Directional valves Electrical operation
4/3 directional valveMaterial no. R96100249
With spring return, with concealed manual override, mounted on component plate
Didactic designation DW3E.NV-WIndustrial type 4WE6E6X/EG24N9K4Information on industrial type RE 2378Dimensions mm W 45 x D 25 x H 32Weight kg 2.65Temperature max. C 50Size 6Operating pressure max. bar 00Flow max. l/min 5Voltage VDC 24Power consumption W 30Switching time
ON OFF
ms ms
25 - 45 0 - 25
Type of actuation ElectricalSymbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 7/64
Components / valves
Directional valves Proportional and high-response valves with feedback
4/3 proportional directional valveMaterial no. R96100333
4/3 proportional directional valve with load simulation valve
Didactic designation DW40-E-D.NV-WIndustrial type 4WREE6E08-2X/G24K3/AV
+ HSZ 06 AZ8Information on industrial type
RE 2906
Dimensions mm W x D x HWeight kg 5.9Temperature max. C 50Size 6Operating pressure max.
bar 00
Nominal flow l/min 8 at Dp = 0 barCommand value input
VDC 0 V
Component plug K3Type of actuation ElectricalSymbol
-
76/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Components / valves
Directional valves Proportional and high-response valves with feedback
4/4 high-response valve, direct operatedMaterial no. R96100209
With 4/4 failsafe positions in the deactivated state, control so-lenoid with integrated position feedback and integrated valve electronics (OBE), mounted on component plate
Didactic designation DW38E.NV-WIndustrial type 4WRPEH6C3B04L-2X/G24K0/
AMInformation on industrial type RE 29035Dimensions mm W 99 x D 25 x H 57Weight kg 5.Temperature max. C 50Size 6Operating pressure max. bar 00Nominal flow l/min 4 at Dp = 70 barSupply voltage of con-trol electronics
VDC 24
Command value input VDC 0Component plug According to E DIN 43563-AM6Type of actuation ElectricalSymbol
4/3 proportional directional valveMaterial no. R9610021
With integrated control electronics, spring return, mounted on component plate
Didactic designation DW40E.NV-WIndustrial type 4WREE6E08-2X/G24K3/AVInformation on industrial type RE 2906Dimensions mm W 262 x D 25 x H 84Weight kg 4.4Temperature max. C 70Size 6Operating pressure max. bar 00Nominal flow l/min 8 at Dp = 0 barCommand value input
VDC 0
Component plug According to DIN 43563-AM6-3Type of actuation ElectricalSymbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 77/64
Components / valves
Pressure control valves Manual operation
Pressure relief valve, direct operatedMaterial no. R96100220
Didactic designation DD.N-WIndustrial type DBDH6GX/00Information on industrial type RE 25402Dimensions mm W 205 x D 00 x H 40Weight kg 2.Temperature max. C 70Size 6Operating pressu-re max.
bar 00
Set pressure bar Up to 00Flow max. l/min Approx. 5Type of actuation ManualSymbol
Pressure reducing valve, direct operatedMaterial no. R96100244
Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, without check valve, mounted on component plate
Didactic designation DD2.NV-WIndustrial type DR6DP-5X/75YMInformation on industrial type
RE 26564
Dimensions mm W 205 x D 25 x H 90Weight kg 2.7Temperature max. C 70Size 6Operating pressure max. bar 00Secondary pressure max. bar 75Flow max. l/min 5Type of actuation ManualSymbol
-
78/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Components / valves
Pressure control valves Manual operation
Pressure sequencing valve, direct operatedMaterial no. R9610028
Adjustment by means of hand wheel, internal pilot oil supply, external leakage oil drain, with check valve, mounted on com-ponent plate
Didactic designation DD3.NV-WIndustrial type DZ6DP-5X/75YInformation on industrial type RE 26076Dimensions mm W 205 x D 25 x H 95Weight kg 2.73Temperature max. C 70Size 6Operating pressure max. bar 00Sequencing pressure max. bar 75Flow max. l/min 5Type of actuation ManualSymbol
Pressure relief valve, pilot operatedMaterial no. R9610024
Didactic designation DD4.NV-WIndustrial type DB6K-4X/50YVInformation on industrial type RE 2573Dimensions mm W 60 x D 25 x H 05Weight kg .8Temperature max. C 70Size 6Operating pressure max. bar 00Set pressure max. bar 50Flow max. l/min 5Type of actuation ManualSymbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 79/64
Components / valves
Pressure control valves Manual operation
Load lowering valveMaterial no. R96100240
Didactic designation DD3.N-WIndustrial type A-VBSO-SE78-4-35Information on industrial type
Data sheet: A-VBSO-SE78-VS5-C2V2-4-35
Dimensions mm W 20 x D 55 x H 25Weight kg .23Temperature max. C 70Size 6Operating pressure max.
bar 00
Flow max. l/min 5Type of actuation ManualSymbol
-
80/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Pressure switchMaterial no. R961003
Programmable, electronic pressure switch
Didactic designation DD6E.5Industrial type HEDE0Information on industrial type RE 30278Dimensions mm W 50 x H 50 x D 50Weight kg 0.450Temperature max. C 45Operating pressure max. bar 00Adjustment range bar 0 - 00Switching accuracy % 0.5Electrical connection K4 (M2)Contact load max. mA 250Switching cycles Hz 70Symbol
Components / valves
Pressure control valves Electrical operation
Pressure switchMaterial no. R961003488
With mounting kit, inclusive of cable
Didactic designation DD6E.3Industrial type HED8OAX/00K4Information on industrial type RE 50060Dimensions mm W 89 x D 25 x H 40Weight kg .27Temperature max. C 70Operating pressure max. bar 00Adjustment range bar 4 to 00Switching accuracy % < of adjustment rangeElectrical connection Plug-in connection to DIN 43650
form A, 3-pin + PEContact load max. VAC: 250 V - 5 A
VDC: 50 V - A; 25 V - 0,03 APermissible switching cycles / h 4800Type of actuation Manual by means of spindleSymbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 81/64
Components / valves
Pressure control valves Electrical operation
Pressure relief valve, pilot operatedMaterial no. R9610023
For subplate mounting, with rotary knob, with directional spool valve normally closed, with concealed manual override, without mating connector
Didactic designation DD5E.NV-WIndustrial type DBW0A-5X/50-6EG24N9K4Information on industrial type RE 25802 and RE 2378Dimensions mm W 40 x D 40 x H 00Weight kg 8.4Temperature max. C 70Size 0Operating pressure max. bar 00Set pressure max. bar 50Flow max. l/min 5Type of voltage VDC 24Type of actuation ElectricalSymbol
Proportional pressure relief valveMaterial no. R961002
For external control electronics, internal pilot oil supply, mounted on component plate
Didactic designation DD2E.NV-WIndustrial type DBE6-X/50G24NK4MInformation on industrial type RE 2958Dimensions mm W 205 x D 25 x H 27Weight kg 3.5Temperature max. C 70Size 6Operating pressure max. bar 00Pilot flow l/min 0.6 - .2Flow max. l/min 5Type of voltage DC voltageControl current min. Control current max.
mA mA
00 600
Type of actuation Via proportional solenoidSymbol
-
82/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Components / valves
Pressure control valves Electrical operation
Proportional pressure relief valveMaterial no. R961003924
Didactic designation DD8E.NV-WIndustrial type DBEE6-X/50Information on industrial type RE 2958Dimensions mmWeight kg 3.2Temperature max. C 50Operating pressure max. bar 00Adjustment range bar 50Hysteresis % .5Electrical connection K3Contact load max. mA 600Symbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 83/64
Throttle valveMaterial no. R96100239
With colour scale
Didactic designation DF.2N-WIndustrial type DV06--X/VInformation on industrial type RE 32502Dimensions mm L 95 x H 65 x D 30Weight kg 0.40Temperature max. C 70Size 6Operating pressure max. bar 00Flow max. l/min 5Control range l/min 0 - 5Type of actuation ManualSymbol
Components / valves
Flow control valves Manual operation
Throttle check valveMaterial no. R96100249
With colour scale
Didactic designation DF2.2N-WIndustrial type DRV06--X/VInformation on industrial type RE 32502Dimensions mm L 95 x H 65 x D 30Weight kg 0.4Temperature max. C 70Size 6Operating pressure max. bar 00Flow max. l/min 5Cracking pressure of check valve
bar
0.5
Control range l/min 0 - 5Type of actuation ManualSymbol
-
84/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
2-way flow control valveMaterial no. R96100246
With lockable rotary knob with scale, without closing of the pressure compensator, mounted on component plate
Didactic designation DF3.NV-WIndustrial type 2FRM6B36-3X/0QRVInformation on industrial type RE 2863Dimensions mm W 80 x D 25 x H 83Weight kg 2.3Temperature max. C 70Size 6Operating pressure max. bar 00Flow max. l/min 5Cracking pressure of check valve
bar
0.7
Control range l/min 0 - 0Type of actuation ManualSymbol
Components / valves
Flow control valves Manual operation
Oil flow dividerMaterial no. R96100237
Double-acting
Didactic designation DF6.N-WIndustrial type DRF-OM.5.03.90-02-Information on industrial type Data sheet 8.5.0Dimensions mm L 43 x H 40 x D 225Weight kg .62Temperature max. C 70Size 6Operating pressure max. bar 00Inlet flow l/min 6.5 - Division ratio % 50 - 50Division error max. 3Symbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 8/64
Proportional flow control valveMaterial no. R9610027
With position transducer, mounted on component plate
Didactic designation DF4E.NV-WIndustrial type 2FRE6B-2X/0Q K4 RVInformation on industrial type RE 2988Dimensions mm W 08 x D 25 x H 267Weight kg 3.9Temperature max. C 50Size 6Operating pressure max. bar 00Flow l/min Up to 0Control range l/min 0.05 -0Cracking pressure of check valve
bar
0,7
Type of voltage DC voltageCurrent per solenoid max. A .5Type of actuation Via proportional solenoidSymbol
Components / valves
Flow control valves Electrical operation
-
86/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Ball valveMaterial no. R961002491
Didactic designation DZ2.N-WIndustrial type AB 2-20/G/4-500Information on industrial type
AB 2-20
Dimensions mm W = 220 x D = 40 x H = 80Weight kg 0.63Temperature max. C 70Size 6Operating pressure max.
bar 00
Symbol
Components / valves
Isolator valves Manual operation
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 87/64
Check valveMaterial no. R961002489
Didactic designation DS2.N-WIndustrial type S6A.0/Information on industrial type RE 20375Dimensions mm L 50 x 40Weight kg 0.33Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar .0Flow max. l/min Approx. 8 at Dp = 7 barSymbol
Components / valves
Isolator valves Hydraulic operation
Check valveMaterial no. R961002471
With hose, 630 mm long
Didactic designation DS2.N-WIndustrial type S6A.0/Information on industrial type RE 20375Dimensions mm L 000 x 40Weight kg 0.83Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar .0Flow max. l/min Approx. 8 at Dp = 7 barSymbol
-
88/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Check valveMaterial no. R96100222
Didactic designation DS3.N-WIndustrial type S6A3.0/Information on industrial type RE 20375Dimensions mm L 50 x 40Weight kg 0.34Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar 3.0Flow max. l/min Approx. 8 at Dp = 7 barSymbol
Components / valves
Isolator valves Hydraulic operation
Check valveMaterial no. R961002472
With hose, 630 mm long
Didactic designation DS3.N-WIndustrial type S6A3.0/Information on industrial type RE 20375Dimensions mm L 000 x 40Weight kg 0,84Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar 3.0Flow max. l/min Approx. 8 at Dp = 7 barSymbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 89/64
Check valve, pilot operatedMaterial no. R96100213
Without leakage port
Didactic designation DS.NV-WIndustrial type SV6PB-6X/Information on industrial type RE 2460Dimensions mm L 85 x D 25 x H 85Weight kg 2.Temperature max. C 70Size 6Operating pressure max. bar 00Cracking pressure bar .5Flow max. l/min 5Type of actuation HydraulicSymbol
Distributor with check valveMaterial no. R96100219
With integrated measuring connection and check valve S6A0.0
Didactic designation DZ4.3N-WDimensions mm W 60 x D 80 x H 40Weight kg .Temperature max. C 70Nominal pressure bar 00Flow l/min 5Symbol
Components / valves
Isolator valves Hydraulic operation
-
90/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Single-rod cylinderMaterial no. R961003494
Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on pro-tective metal sheet for the installation of proximity switches
Didactic designation ZY.6N-WIndustrial type CD70F25/6-200Z/
0HCUMTInformation on industrial type RE 706Dimensions mm L 620 x D 70 x H 70Weight kg 4.20Temperature max. C 70Nominal pressure bar 70Bore mm 25Piston rod diameter mm 6Piston area ratio .6:Stroke mm 200Stroke velocity m/s 0.5Symbol
Components / energy converters
Cylinders
Single-rod cylinderMaterial no. R96100349
Tie rod design with foot mounting and actuating cams on the piston rod, without end position cushioning, mounted on pro-tective metal sheet for the installation of proximity switches
Didactic designation ZY.7N-WIndustrial type CD70F25/6-400Z/
0HCUMTInformation on industrial type RE 706Dimensions mm L 020 x D 70 x H 70Weight kg 6,57Temperature max. C 70Nominal pressure bar 70Bore mm 25Piston rod diameter
mm 6
Piston area ratio .6:Stroke mm 400Stroke velocity m/s 0.5Symbol
-
Hydraulics Bosch Rexroth AGRE 00843/02.07 DS4 91/64
Orbital motorMaterial no. R9610020
With leakage oil port, mounted on component plate
Didactic designation DM8.N-WIndustrial type on requestInformation on industrial type on requestDimensions mm W 20 x D 205 x H 230Weight kg 4.60
Temperature max. C 50Inlet pressure max. bar 00Speed max. /min 950Torque max. Nm Displacement cm3 8.2Oil flow max. l/min 6Power max. kW .8Symbol
Components / energy converters
Hydraulic motors
Axial piston motorMaterial no. R961002811
Bent-axis design, constantly reversible direction of rotation, mounted on component plate
Didactic designation DM2.N-WIndustrial type A2F5/60W-C3Information on industrial type RE 900Dimensions mm W 30 x D 230 x H 205Weight kg 5.2
Temperature max. C 50Inlet pressure max. bar 00Speed max. /min 0000Torque max. Nm 24.7Displacement cm3 4.93Oil flow max. l/min 49Power max. kW 25.9Symbol
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92/64 Bosch Rexroth AG Hydraulics DS4 RE 00843/02.07
Hydraulic accumulatorsMaterial no. R96100203
Diaphragm-type, manual unloading, with type-tested pressure relief valve
Didactic designation DZ3.2N-WIndustrial type: Accumulator
HAD 0,7-350-X
Industrial type: Safety block
ABZSS0M-2X/00B/S30V
Information on industrial type Accumulator: AB 42-0Information on industrial type Safety block: RE 503Dimensions mm