Training modules – Motor feeder - Schneider · PDF fileThis equipment “Motor...

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Training modules – Motor feeder Study and implement the power control of an electric motor

Transcript of Training modules – Motor feeder - Schneider · PDF fileThis equipment “Motor...

Page 1: Training modules – Motor feeder - Schneider · PDF fileThis equipment “Motor feeder training module" is proposed to study and use the control of three- ... Training modules –

Training modules – Motor feeder

Study and implement

the power control of

an electric motor

ebau312
Tampon
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Training modules – Motor feeder

1. Presentation of the equipment

The “Motor feeder training modules” are used to study and produce the power control of an electric

motor in various start-up possibilities.

1.1 Composition

The module is composed of the following references:

The basic module, traditional electromechanical (“mounting plate kit”, “supply kit” and a set of

protection and control material): ref. MD1AA740.

The Tesys U option, integrated motor feeder, modular and communicating, easy to

implement: ref. MD1AA740T

The power drive system and soft start option: ref. MD1AA740V

This equipment “Motor feeder training module" is proposed to study and use the control of three-

phase asynchronous motors with 1.5kW power, following several diagrams and solutions.

The components and assembly devices proposed are the same as those used in industry.

NB: To produce motor feeders with options MD1AA740T and MD1AA740V, the devices

contained in the basic module MD1AA740 are required.

Devices not supplied in the modules:

- motors,

- containment cabinet.

Use of 1.5 kW power motor is recommended.

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Training modules – Motor feeder

1.2 Characteristics

Mechanical characteristics

Dimensions: height: 750 mm, width: 551 mm

Weight: approx. 15 kg

Electrical characteristics

Supply voltage: 400V~ three-phase + neutral

Frequency: 50/60 Hz ± 5%

Power drawn up: < than 5 A

List and technical characteristics for the main components

Basic module MD1 AA740

Quantity Name Reference

1 "Telequick" mounting plate H 750 mm x L 551

mm

AM1PA86

100 M4 clips nut AF1EA4

100 M 4 x 16 screw AF1VA416

100 M6 clips nut AF1EA6

100 M 6 x 12 screw AF1VA612

4 Combined section L: 425 mm AM1ED051

1 Combined section L: 325 mm AM1ED031

2 Chute L 2 m AK2GD2550

2 Chute cover L 2 m AK2CD25

1 Transformer 230-400: 24 V AC 400 VA ABL6TS40B

1 C60N 16 A curve circuit-breaker 24176

1 C6N 4P circuit-breaker, D curve 24616

1 30 mA Vigi residual current module 26531

1 Block of 10 terminals DB6CD110

2 Block of 3 terminals DB6DD103

1 25 A 3P fuse-holder disconnector LS1-D2531 A65

1 Fuse box 10 x 38 4 A aM DF2-CA04

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Training modules – Motor feeder

Quantity Name Reference

1 9 A 3P contactor LC1-D09B7

1 9 A 3P reversing contactor LC2-D09B7

1 Thermal protection relay LRD-08

1 Terminal block for thermal relay LAD7-B106

1 2O + 2C instantaneous contact block LAD-N22

1 Control station (3 functions) XAL-D311

1 Empty control station with 8 x Ø22 drilled holes XAP-A2108

2 1 NO levelling black pushbuttons XB5AA31

1 1 NC levelling red pushbutton XB5AA42

1 Emergency pushbutton XB5AS8445

1 Rotating button with black toggle XB5AD33

1 Green built-in LED indicator light XB5AVB3

1 Red built-in LED indicator light XB5AVB4

1 Yellow built-in LED indicator light XB5AVB5

2 Position switches XCK-P118

3 Blocks of 10 connection terminals DB6-CD110

10 Protection terminals AB1TP435U

2 9 A 3P contactors LC1-D09B7

1 2 O + 2 C instantaneous contact block LAD-N22

1 1-30 sec make time-delayed contact block LAD-S2

Tesys U integrated motor feeder module MD1AA740T

Quantity Name Reference

1 Power base LUB12

1 Additional contact position of button LUA1C20

1 Auxiliary contact NO/NC LUFN11

1 Protection module LUCA05B

1 Reversing block, out of alignment LU2MB0B

1 Control terminal box LU9M1

1 Pre-wired connection LU9MR1C

1 Tesys U user's manual on CD LU9CD1

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Training modules – Motor feeder

The "starter – retarder" and power drive module MD1AA740V.

Quantity Name Reference

1 Altistart starter / retarder ATS01N206QN

1 2,5 – 4A motor circuit breaker GV2ME08

1 1,5 KW 400V power drive ATV31HU15N4

1 10A magnetic circuit breaker GV2L14

1 Potentiometer head + socket ZB5AD912

1 2,2 k Ohms potentiometer Radiospare 337-2910

1 Potentiometer holder for DIN rail 15151

1 CD with Power Suite program VW3A8104

1 Serial port connection kit VW3A8106

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Training modules – Motor feeder

1.3 Main functions

The “basic module” is used to:

quickly and easily assemble and disassemble all the devices.

ensure the electric distribution and the protection of power and control diagram.

perform a mounting with direct motor starting, reverse starting and star-triangle starting with

classical components.

The “Tesys U module” proposes:

the implementation of a new generation of direct motor starting, reverse starting and star-

triangle starting integrated in modular components.

The “power drive module” proposes:

the implementation of an integrated component allowing the soft starting and shut down of a

motor.

the implementation of a frequency converter.

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Training modules – Motor feeder

2. Training

Aim of the training

Ensure knowledge of low voltage switchgear.

Understand the role and composition of the devices implemented in a motor feeder.

Study, produce and test the various motor feeder diagrams.

It is intended for the following educational training cycles:

Professional Secondary University

Engineering schools

Engineering equipment - Energy

Electrical engineering

Industrial maintenance

Automation and production

Mechanical industrial automated systems

Hands-on exercise description:

Exercise 1: The student must:

– verify the electrical dimensioning of the supply kit.

– justify the choice of protection components.

– justify the choice of transformer type (TBTP, TBTF, TBTS).

– name the conductor colours and sections normalised used in a circuitry of this

type.

– wire the supply kit following the diagram proposed.

Exercise 2: The student must study and produce start-up of a motor with single cage, one

operating direction and basic control commands:

– Control by an impulse pushbutton.

– Latched control by rotating button.

– Self-supplied control by two pushbuttons.

– Normal abrupt control.

– Control by two control stations.

– Light indications (on, off and fault).

Exercise 3: The student must study and produce start-up of a motor with single cage, two

operating directions and basic control commands:

– Control by impulse pushbuttons.

– Control by impulse pushbuttons and position switches.

Exercise 4: The student must study and produce star-triangle start-up consisting of starting

the motor at reduced voltage by coupling star connections of windings at network voltage.

Exercise 5: This part concerns the TeSys U module. It allows the student to know the main

functions of this device.

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Training modules – Motor feeder

Exercise 6: The student must implement the Tesys U motor starting in 1 operating direction

and in 2 operating direction.

Exercise 7: The student must verify the TeSys U module adaptation with:

– the network.

– the asynchronous motor.

Exercise 8: The student must verify the conditions of the motor startings protections with a

TeSys U module.

Exercise 9: The student must perform the implementation of a soft starter – retarder.

Exercise 10: The student must program the configuration of the ALISTART 01 soft starter –

retarder.

Exercise 11: The student must perform the implementation of a soft starter – retarder coupled

with a TeSys U motor starting.

Exercise 12: The student must verify the adaptation of the power drive with the network and

the cabling.

Exercise 13: The student must understand the block diagram of the variation bench and verify

the adaptation between the power drive and the motor.

Exercise 14: The student must visualise voltage and current of motor and the characteristic n

= g(f).

Exercise 15: The student must replace the potentiometer by fixed resistors.

Exercise 16: The student must perform the setting and the measures of a power drive for an

asynchronous motor.

Exercise 17: The student must configure a power drive with the Power Suite software.

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Training modules – Motor feeder

2.1 Training examples

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Training modules – Motor feeder

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Training modules – Motor feeder

3. Contact details

Schneider Electric France

Activité Didactique 3F

35 rue Joseph Monier

CS 30323

92506 Rueil Malmaison - France

http://www.schneider-electric.com/educationalequipments

e-mail: [email protected]