Training modules – Motor feeder - Schneider · PDF fileThis equipment “Motor...
Transcript of Training modules – Motor feeder - Schneider · PDF fileThis equipment “Motor...
Training modules – Motor feeder
Study and implement
the power control of
an electric motor
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Training modules – Motor feeder
1. Presentation of the equipment
The “Motor feeder training modules” are used to study and produce the power control of an electric
motor in various start-up possibilities.
1.1 Composition
The module is composed of the following references:
The basic module, traditional electromechanical (“mounting plate kit”, “supply kit” and a set of
protection and control material): ref. MD1AA740.
The Tesys U option, integrated motor feeder, modular and communicating, easy to
implement: ref. MD1AA740T
The power drive system and soft start option: ref. MD1AA740V
This equipment “Motor feeder training module" is proposed to study and use the control of three-
phase asynchronous motors with 1.5kW power, following several diagrams and solutions.
The components and assembly devices proposed are the same as those used in industry.
NB: To produce motor feeders with options MD1AA740T and MD1AA740V, the devices
contained in the basic module MD1AA740 are required.
Devices not supplied in the modules:
- motors,
- containment cabinet.
Use of 1.5 kW power motor is recommended.
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Training modules – Motor feeder
1.2 Characteristics
Mechanical characteristics
Dimensions: height: 750 mm, width: 551 mm
Weight: approx. 15 kg
Electrical characteristics
Supply voltage: 400V~ three-phase + neutral
Frequency: 50/60 Hz ± 5%
Power drawn up: < than 5 A
List and technical characteristics for the main components
Basic module MD1 AA740
Quantity Name Reference
1 "Telequick" mounting plate H 750 mm x L 551
mm
AM1PA86
100 M4 clips nut AF1EA4
100 M 4 x 16 screw AF1VA416
100 M6 clips nut AF1EA6
100 M 6 x 12 screw AF1VA612
4 Combined section L: 425 mm AM1ED051
1 Combined section L: 325 mm AM1ED031
2 Chute L 2 m AK2GD2550
2 Chute cover L 2 m AK2CD25
1 Transformer 230-400: 24 V AC 400 VA ABL6TS40B
1 C60N 16 A curve circuit-breaker 24176
1 C6N 4P circuit-breaker, D curve 24616
1 30 mA Vigi residual current module 26531
1 Block of 10 terminals DB6CD110
2 Block of 3 terminals DB6DD103
1 25 A 3P fuse-holder disconnector LS1-D2531 A65
1 Fuse box 10 x 38 4 A aM DF2-CA04
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Training modules – Motor feeder
Quantity Name Reference
1 9 A 3P contactor LC1-D09B7
1 9 A 3P reversing contactor LC2-D09B7
1 Thermal protection relay LRD-08
1 Terminal block for thermal relay LAD7-B106
1 2O + 2C instantaneous contact block LAD-N22
1 Control station (3 functions) XAL-D311
1 Empty control station with 8 x Ø22 drilled holes XAP-A2108
2 1 NO levelling black pushbuttons XB5AA31
1 1 NC levelling red pushbutton XB5AA42
1 Emergency pushbutton XB5AS8445
1 Rotating button with black toggle XB5AD33
1 Green built-in LED indicator light XB5AVB3
1 Red built-in LED indicator light XB5AVB4
1 Yellow built-in LED indicator light XB5AVB5
2 Position switches XCK-P118
3 Blocks of 10 connection terminals DB6-CD110
10 Protection terminals AB1TP435U
2 9 A 3P contactors LC1-D09B7
1 2 O + 2 C instantaneous contact block LAD-N22
1 1-30 sec make time-delayed contact block LAD-S2
Tesys U integrated motor feeder module MD1AA740T
Quantity Name Reference
1 Power base LUB12
1 Additional contact position of button LUA1C20
1 Auxiliary contact NO/NC LUFN11
1 Protection module LUCA05B
1 Reversing block, out of alignment LU2MB0B
1 Control terminal box LU9M1
1 Pre-wired connection LU9MR1C
1 Tesys U user's manual on CD LU9CD1
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Training modules – Motor feeder
The "starter – retarder" and power drive module MD1AA740V.
Quantity Name Reference
1 Altistart starter / retarder ATS01N206QN
1 2,5 – 4A motor circuit breaker GV2ME08
1 1,5 KW 400V power drive ATV31HU15N4
1 10A magnetic circuit breaker GV2L14
1 Potentiometer head + socket ZB5AD912
1 2,2 k Ohms potentiometer Radiospare 337-2910
1 Potentiometer holder for DIN rail 15151
1 CD with Power Suite program VW3A8104
1 Serial port connection kit VW3A8106
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Training modules – Motor feeder
1.3 Main functions
The “basic module” is used to:
quickly and easily assemble and disassemble all the devices.
ensure the electric distribution and the protection of power and control diagram.
perform a mounting with direct motor starting, reverse starting and star-triangle starting with
classical components.
The “Tesys U module” proposes:
the implementation of a new generation of direct motor starting, reverse starting and star-
triangle starting integrated in modular components.
The “power drive module” proposes:
the implementation of an integrated component allowing the soft starting and shut down of a
motor.
the implementation of a frequency converter.
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Training modules – Motor feeder
2. Training
Aim of the training
Ensure knowledge of low voltage switchgear.
Understand the role and composition of the devices implemented in a motor feeder.
Study, produce and test the various motor feeder diagrams.
It is intended for the following educational training cycles:
Professional Secondary University
Engineering schools
Engineering equipment - Energy
Electrical engineering
Industrial maintenance
Automation and production
Mechanical industrial automated systems
Hands-on exercise description:
Exercise 1: The student must:
– verify the electrical dimensioning of the supply kit.
– justify the choice of protection components.
– justify the choice of transformer type (TBTP, TBTF, TBTS).
– name the conductor colours and sections normalised used in a circuitry of this
type.
– wire the supply kit following the diagram proposed.
Exercise 2: The student must study and produce start-up of a motor with single cage, one
operating direction and basic control commands:
– Control by an impulse pushbutton.
– Latched control by rotating button.
– Self-supplied control by two pushbuttons.
– Normal abrupt control.
– Control by two control stations.
– Light indications (on, off and fault).
Exercise 3: The student must study and produce start-up of a motor with single cage, two
operating directions and basic control commands:
– Control by impulse pushbuttons.
– Control by impulse pushbuttons and position switches.
Exercise 4: The student must study and produce star-triangle start-up consisting of starting
the motor at reduced voltage by coupling star connections of windings at network voltage.
Exercise 5: This part concerns the TeSys U module. It allows the student to know the main
functions of this device.
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Training modules – Motor feeder
Exercise 6: The student must implement the Tesys U motor starting in 1 operating direction
and in 2 operating direction.
Exercise 7: The student must verify the TeSys U module adaptation with:
– the network.
– the asynchronous motor.
Exercise 8: The student must verify the conditions of the motor startings protections with a
TeSys U module.
Exercise 9: The student must perform the implementation of a soft starter – retarder.
Exercise 10: The student must program the configuration of the ALISTART 01 soft starter –
retarder.
Exercise 11: The student must perform the implementation of a soft starter – retarder coupled
with a TeSys U motor starting.
Exercise 12: The student must verify the adaptation of the power drive with the network and
the cabling.
Exercise 13: The student must understand the block diagram of the variation bench and verify
the adaptation between the power drive and the motor.
Exercise 14: The student must visualise voltage and current of motor and the characteristic n
= g(f).
Exercise 15: The student must replace the potentiometer by fixed resistors.
Exercise 16: The student must perform the setting and the measures of a power drive for an
asynchronous motor.
Exercise 17: The student must configure a power drive with the Power Suite software.
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Training modules – Motor feeder
2.1 Training examples
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Training modules – Motor feeder
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Training modules – Motor feeder
3. Contact details
Schneider Electric France
Activité Didactique 3F
35 rue Joseph Monier
CS 30323
92506 Rueil Malmaison - France
http://www.schneider-electric.com/educationalequipments
e-mail: [email protected]