TRAINING COURSE BOOK - PRÜFTECHNIK Germany · 2019-09-05 · The Rim-Face Dial Indicator Method...

TRAINING COURSE BOOK

PRUFTECHNIK S.E.A. PTE LTD SINGAPORE | 2019

PRUFTECHNIK S.E.A. PTE LTD #05-03 Harbour Link Complex Phone: (65) 6382 0662 [email protected] 3

61 Alexandra Terrace Singapore 119936 Fax: (65) 6382 0776 www.pruftechnik.com.sg


Introduction

The success of an organization today depends a lot on productivity, efficiency, knowledge and information, as

sound decision making has become such a necessity. Equipping ourselves with up-to-date knowledge and

technology is a requirement for every industry as an advantage in maximizing reliability and optimizing assets.

The PRUFTECHNIK Group, a leading solution provider in condition monitoring and laser alignment, offers a wide

spectrum of technical trainings. We warmly welcome you to join us in learning together.

Training Objectives:

Students will learn about the fundamentals of PRUFTECHNIK’s laser alignment and vibration.

Theoretical and practical sessions combined with sharing real experiences, will enable students to further develop

and update their user skills, to understand and implement our PRUFTECHNIK solutions.

Training Packages:

Training will be conducted by experienced and certified PRUFTECHNIK alignment and condition monitoring

experts, and includes all necessary course materials, refreshments and lunch.

Certificate Period of Validity:

Mobius Institute certificate remains valid for five (5) years.

PRUFTECHNIK certificates remains valid for (2) years.

Participation:

Our courses are ideal for anyone involved in the maintenance of rotating machinery, such as industrial service

contractors, engineers in utilities or building facilities, maintenance engineers, vessels and offshore platform

operators and technicians, etc.

Students:

Limited places available with a minimum of 10 and maximum 20 students per course.

Confirmation of courses given only after minimum registrations have been received.

Payment Method:

Cash, cheque or GIRO.

Training Location:

Training will primarily be conducted in our Training Centre at our Singapore office or at selected venue in Singapore

(if necessary).

Training Centre:

PRUFTECHNIK S.E.A. PTE LTD

61 Alexandra Terrace

#05-03 Harbour Link Complex

Singapore 119936

mailto:[email protected]




Content Overview

14 – 15 February | 25 – 26 April | 13 – 14 June | 15 – 16 August | 17 – 18 October | 5 – 6 December

ALIS 2.410 PRUFTECHNIK and Mobius Institute Laser Shaft Alignment

4

11 – 12 April & 10 – 11 October

CMS 2.410 PRUFTECHNIK – Vibration Analysis (CM) Level I 5

9 – 10 May & 7 – 8 November

CMS 2.420 PRUFTECHNIK – Vibration Analysis (CM) Level II 6

18 – 22 March & 22 – 26 July

CMS 2.440 Mobius Institute Certified Vibration Analysis ISO 18436-2, CAT I

7

27 – 31 May & 23 – 27 September

CMS 2.450 Mobius Institute Certified Vibration Analysis ISO 18436-2, CAT II

8

18 – 22 November

CMS 2.460 Mobius Institute Certified Vibration Analysis ISO 18436-2, CAT III

9

15 – 19 April & 21 – 25 October

CMS 2.471

Mobius Institute Asset Reliability Practitioner (ARP) CAT I: Reliability Advocate Track A

10

15 – 19 April & 21 – 25 October

CMS 2.472 Mobius Institute Asset Reliability Practitioner (ARP) CAT I: Reliability Advocate Track B

11

16 – 20 December

CMS 2.480 Mobius Institute Asset Reliability Practitioner (ARP) CAT II: Reliability Engineer

12

Registration Form – Academic Training 13

Registration Form – Product Training 14





ALIS 2.410 PRUFTECHNIK and Mobius Institute

Laser Shaft Alignment

Training course on shaft alignment for rotating machinery with focus on laser shaft alignment for standard

applications using PRUFTECHNIK devices, with Mobius Institute training materials and PRUFTECHNIK practical

hands-on training.

TARGET STUDENTS

Industrial/mechanical maintenance; technicians or engineers who are interested; involved in shaft alignment

works in the industry. Basic knowledge/skills/experience on industrial rotating machinery maintenance is

desirable.

CONTENT

Introduction to Shaft Alignment

What is Misalignment?

Pre-Alignment checks and soft foot

Determining the alignment state

Laser Alignment Systems

Shaft Alignment Mathematics – Offset, angularity and alignment mathematics

Understanding Dial Indicators and using Dial Indicators for Shaft Alignment

Pre-Alignment Checks and Corrections

Soft Foot Checks and Corrections

Why is soft foot important?

Test for soft foot and correcting soft foot

The Rim-Face Dial Indicator Method and the Reverse-Dial Method

Laser Alignment

Using the laser alignment system and performing laser alignment measurements

Moving the Machine

Dynamic and Thermal Movement

Dealing with Dynamic Movements

Machine Train Alignment

PRICE

SGD 900.00 (exclusive of GST and inclusive of examination)

PACKAGE CONTENT

Practical exercises on machine simulator

Students will receive comprehensive course material

Students who successfully complete the course will be awarded a Certificate of Completion by

PRUFTECHNIK S.E.A. Pte Ltd and Mobius Institute

DATES

14 – 15 February 2019

25 – 26 April 2019

13 – 14 June 2019

15 – 16 August 2019

17 – 18 October 2019

5 – 6 December 2019

DURATION

09:00 to 17:00 (2 days)





CMS 2.410 PRUFTECHNIK

Vibration Analysis (CM) Level I

This course helps to prepare attendees and provide evidence of qualification and competence of individual to

perform a range of simple, single channel machinery vibration condition monitoring and measurement activities. It

is recommended for individuals as an introduction to machinery vibrations.

TARGET STUDENTS Industrial/mechanical maintenance; technicians or engineers who are interested; involved in condition monitoring

works in the industry. Basic knowledge/skills/experience on industrial rotating machinery maintenance is

desirable.

CONTENT

Measurement of vibration characteristics and trend assessment

Physical and machine-technical bases its vibration suggestion

Understanding of good vibration measurement data

Vibration measuring technology (i.e.: sensor technology, vibration measuring instruments, software,

etc.)

Measure and interpreting from overall values of machines and bearing sounds

Typical damages and their image in vibration behaviour of machines

Practice examples and practical presentations

View in the Level II vibration diagnosis

PRICE

SGD 600.00 (exclusive of GST)

PACKAGE CONTENT

Practical exercises on machine simulator and a final quiz



PRUFTECHNIK S.E.A. Pte Ltd

DATES

11 – 12 April 2019

10 – 11 October 2019

DURATION

09:00 to 17:00 (2 days)





CMS 2.420 PRUFTECHNIK

Vibration Analysis (CM) Level II

This course helps prepare attendees to perform basic machinery vibration analysis on industrial machinery using

single-channel measurements, with or without triggers signals, according to established and recognized

procedures. It helps to understand and diagnose different faults. It covers basics of sensors, database and data

collector setup, data collection, signal processing, and fault analysis.

TARGET STUDENTS Industrial/mechanical maintenance; technicians or engineers who are interested; involved in condition monitoring

works in the industry. Good knowledge/skills/experience on industrial rotating machinery maintenance is required

and previous condition monitoring analysis experience mandatory (i.e.: CM Level I or similar).

CONTENT

Measurement of vibration signals and their interpretation

Suggestion kinds of vibration and factors of influence

Basic concepts of the vibration diagnosis (i.e.: time signal, amplitude spectrum, envelop spectrum, basic

frequency, harmonious, side band, sensor technology, vibration measuring instruments, software, etc.)

Signature understanding & practical vibration diagnosis (i.e.: imbalance vibration, component

resonances, faulty shaft alignment, electric mistakes, tooth intervention mistakes, belt vibration, roller

bearing damages, hydraulic vibration suggestions, problems in journal bearings, etc.)

Typical damages and their image in vibration behaviour of machines

PRICE

SGD 800.00 (exclusive of GST)

PACKAGE CONTENT

Practical exercises on machine simulator and a final quiz




DATES

9 – 10 May 2019

7 – 8 November 2019

DURATION 09:00 to 17:00 (2 days)





CMS 2.440 Mobius Institute

Certified Vibration Analysis ISO 18436-2, CAT I

Students will come away from this course with a very good understanding of vibration analysis fundamentals, will

understand how to take good measurements and be ready to begin analyzing vibration spectra.

TARGET STUDENTS & QUALIFICATION PREREQUISITE

Cumulative Training (Hours) = 32

Cumulative Practical Experience (Months) = 6 [COMPULSORY]

Intended for personnel who are new to vibration analysis, or those who wish to get an introduction to

vibration analysis, condition monitoring and maintenance practices.

CONTENT

Maintenance practices

Condition monitoring and vibration analysis

Introduction to vibration measurement and principles of vibration

An introduction to the time waveform, spectrum and forcing frequencies

Explaining the different vibration units and measuring vibration

A brief introduction to phase

Data acquisition

Understanding axial, radial, vertical, and horizontal readings

A quick introduction to mounting the accelerometer and surface preparation

Naming conventions

What are “routes” and how do you create them?

Signal processing

Spectral averaging

The spectrum analysis process

A quick introduction to resonance

Diagnosing common fault conditions

Setting alarm limits

CERTIFICATION EXAMINATION

Duration (Hours) = 2

Passing Mark = 70%

COURSE FEE SGD 2,380.00 (exclusive of GST)

PACKAGE CONTENT


Registered students are given access to the online version of the course via the Mobius Institute

Learning (iLearn) Zone before the class and for six months after the course completion to assist them

with converting the course information into practice

Students who successfully complete the course will be awarded a Certificate of Completion and a

certificate for Certified Vibration Expert, Category I as per ISO Standard 18436-2

DATES

18 – 22 March 2019

22 – 26 July 2019

DURATION 09:00 to 17:00 (4.5 days)






Certified Vibration Analysis ISO 18436-2, CAT II

Students will come away from this course with a very good understanding of vibration analysis fundamentals and

will be competent in quality data acquisition and diagnosing common machine faults.




Intended for personnel who have relevant and good understanding of the vibration fundamentals,

measurement theory and terminology.

CONTENT

Review of maintenance practices

Review of condition monitoring technologies

Principles of vibration; Review of basics, waveform, spectrum (FFT), phase and orbits

Understanding signals: modulation, beating, sum/difference

Data acquisition

Signal processing

Vibration spectrum analysis

An introduction to time waveform analysis and orbit analysis

Phase analysis: bubble diagrams and ODS

Enveloping (demodulation), shock pulse, spike energy

Fault analysis

Equipment testing and diagnostics including impact testing (bump tests) and phase analysis

Corrective action

Running a successful condition monitoring program

Acceptance testing

Review of ISO standards



Passing Mark = 70%

COURSE FEE SGD 2,880.00 (exclusive of GST)

PACKAGE CONTENT






certificate for Certified Vibration Expert, Category II as per ISO Standard 18436-2

DATES

27 – 31 May 2019

23 – 27 September 2019

DURATION 09:00 to 17:00 (4.5 days)






Certified Vibration Analysis ISO 18436-2, CAT III

Students will leave this course with a complete understanding of vibration and phase analysis, dynamic balancing

and shaft alignment, and a developing knowledge of machine dynamics and all condition monitoring technologies.




Prior Certification = Category II [COMPULSORY]

Intended for people who are confident with spectrum analysis but who wish to push on and learn more

about signal processing, time waveform and phase analysis, cross-channel testing, machine dynamics,

and fault correction.

CONTENT

Review of condition monitoring technologies and the ISO standards

Signal processing and the data acquisition

Time waveform analysis

Phase analysis

Dynamics (natural frequencies and resonance)

Testing for natural frequencies

Operating Deflection Shape (ODS) analysis

Modal analysis and intro to FEA

Correcting resonance

Rolling element bearing fault detection and journal bearing fault detection

Electric motor testing

Pumps, fans and compressors

Gearbox fault detection

Corrective action

Running a successful condition monitoring program

Acceptance testing



Passing Mark = 70%

COURSE FEE SGD 3,380.00 (exclusive of GST and inclusive of examination)

PACKAGE CONTENT






certificate for Certified Vibration Expert, Category II as per ISO Standard 18436-2

DATES

18 – 22 November 2019

DURATION

09:00 to 17:00 (5 days)






Asset Reliability Practitioner (ARP), CAT I: Reliability Advocate

Reliability and performance will not improve unless there is a culture of reliability. Category I (Reliability Advocate)

training and certification ensures that people working in management, engineering, operations/production, and

maintenance, at all levels, will be on-board with the philosophy of reliability improvement.


Prior experience is not required for attending the training course, but 6 months of general industrial

experience is required for certification

Depending on the student, they may either take up Track A only or Track B only or both Track A & B

TRACK A (PLANT-WIDE AWARENESS)

Intended for everyone working within an organization in any way influence the management, design, engineering, procurement, maintenance, or operation of an organization that involves critical rotating machinery and electrical equipment

CONTENT (DAY 1-2)

Benefits and assessing your benefits Culture change Selling senior management Strategy (Plan / Mission / Vision / Team / Support) Understanding failure Defect elimination (i.e.: DFR, procurement, acceptance, testing, operators, etc.) Asset strategy (i.e.: RTF, CBM, IBM, MAL, ACR, BOM, MOC, FMEA, RCM, PMO & RCA)

CERTIFICATION EXAMINATION (DAY 5)

Duration (Hours) = 2 Passing Mark = 70%


PACKAGE CONTENT



certificate for Asset Reliability Practitioner, Category I as per Mobius Institute Board of Certification

(MIBoC)

DATES

15 – 19 April 2019

21 – 25 October 2019


Day 1-2: Track A

Day 3-4: Track B (optional)

Day 5: Certification Examination






Asset Reliability Practitioner (ARP), CAT I: Reliability Advocate

Reliability and performance will not improve unless there is a culture of reliability. Category I (Reliability Advocate)

training and certification ensures that people working in management, engineering, operations/production, and

maintenance, at all levels, will be on-board with the philosophy of reliability improvement.


Prior experience is not required for attending the training course, but 6 months of general industrial


Depending on the student, they may either take up Track A only or Track B only or both Track A & B

TRACK B (MANAGER-ENGINEER AWARENESS)

Intended for senior management, maintenance and operations/product management, engineers, junior reliability engineers, and condition monitoring professionals who need to understand the “big picture” of the reliability and performance improvement process

CONTENT (DAY 3-4)

Benefits and assessing your benefits Culture change Selling senior management Strategy (Plan / Mission / Vision / Team / Support) Understanding failure Defect elimination (i.e.: DFR, procurement, acceptance, testing, operators, etc.) Asset strategy (i.e.: RTF, CBM, IBM, MAL, ACR, BOM, MOC, FMEA, RCM, PMO & RCA) Precision and proactive work (i.e.: lubrication, alignment, balancing & fastening) Condition monitoring (i.e.: CBM, VA, OA, UT, WPA, MCE, IR, etc.) Breaking out of reactive maintenance Continuous improvement (i.e.: KPIs, benchmarking & education)

CERTIFICATION EXAMINATION (DAY 5)

Duration (Hours) = 2 Passing Mark = 70%


PACKAGE CONTENT



certificate for Asset Reliability Practitioner, Category I as per Mobius Institute Board of Certification

(MIBoC)

DATES

15 – 19 April 2019

21 – 25 October 2019


Day 1-2: Track A (optional)

Day 3-4: Track B

Day 5: Certification Examination






Asset Reliability Practitioner (ARP), CAT II: Reliability Engineer

The reliability engineer has a critically important but challenging role. Category II (Reliability Engineer) training and

certification covers the A-Z of reliability improvement. While it is not possible to be an expert planner/scheduler, or

condition monitoring analyst, or lubrication engineer, students will gain a very solid knowledge in all these areas.

Students will know how to justify and prioritize their activities and take all the necessary steps to engineer a

successful reliability and performance improvement initiative; and avoid the obstacles that have derailed so many

programs in the past.


Prior experience is not required for attending the training course, but 2 years of general industrial


Intended for industrial reliability engineers charged with helping the organization improve reliability and

performance, and for anyone else in the organization who desires to have an in-depth knowledge of the

reliability and performance improvement process

CONTENT

Strategy and implementation

People management

Defect elimination

Reliability engineering

Asset strategy development

Work and spares management

Precision skills (precision and proactive maintenance)

Condition monitoring

Continuous improvement



Passing Mark = 70%

PACKAGE CONTENT



certificate for Asset Reliability Practitioner, Category II as per Mobius Institute Board of Certification

(MIBoC)

DATES

16 – 20 December 2019

DURATION

09:00 to 17:00 (5 days)





Registration Form – Academic Training

Training presents a prime opportunity to expand the knowledge base of all employees. It provides both the company

and the individual employees with developments and benefits that make the cost and time a worthwhile investment.

Please complete the registration form below and submit it to [email protected]

PRUFTECHNIK Academic Training Registration

Student Name:

Company Name:

Job Position:

Job Experience (Months):

Vibration Experience (Months):

Only applicable for ISO students

Current Qualification:

E-mail:

Handphone Number:

Alternative Contact Number / E-mail:

Company / Billing Address:

Postal Code:

Country:

By submitting this form, I confirm my availability to attend the course(s) and agree to PRUFTECHNIK’s terms and conditions.

IMPORTANT – PRUFTECHNIK reserves the right to cancel or postpone the training in case there are not enough students. Kindly wait for confirmation by PRUFTECHNIK before arranging for your travel plans.

Payment via Telegraphic Transfer: Bank: Deutsche Bank AG, Singapore Branch • 1 Raffles Quay, South Tower, #15-00, Singapore 048583

Account: 259 776 3000 (SGD) / Swift Code: DEUTSGSG • Branch Code: 001 • Bank Code: 7463

ACADEMIC TRAINING COURSES *circle the date(s) of the training courses

PRUFTECHNIK & Mobius Institute Laser Shaft Alignment

14 – 15 Feb

25 – 26 Apr

13 – 14 Jun

15 – 16 Aug

17 – 18 Oct

5 – 6 Dec

PRUFTECHNIK Vibration Analysis Level I

11 – 12 Apr 10 – 11 Oct

PRUFTECHNIK Vibration Analysis Level II

9 – 10 May 7 – 8 Nov

Mobius Institute Certified Vibration Analysis ISO CAT I

18 – 22 Mar 22 – 26 Jul

Mobius Institute Certified Vibration Analysis ISO CAT II

27 – 31 May 23 – 27 Sep

Mobius Institute Certified Vibration Analysis ISO CAT III

18 – 22 Nov

Mobius Institute Asset Reliability Practitioner (ARP) CAT I

15 – 19 Apr 21 – 25 Oct

Mobius Institute Asset Reliability Practitioner (ARP) CAT II

16 – 20 Dec






Registration Form – Product Training

Training presents a prime opportunity to expand the knowledge base of all employees. It provides both the

company and the individual employees with developments and benefits that make the cost and time a worthwhile

investment.

Candidates are recommended to bring along their PRUFTECHNIK devices for the product training session.

Please complete the registration form below and submit it to:

E-MAIL: [email protected] / FAX: +65 6382 0776

PRUFTECHNIK Product Training Registration

Student Name:

Company Name:

Job Position:

PRUFTECHNIK Device Owned:

E-mail:

Handphone Number:

Alternative Contact Number / E-mail:

Company / Billing Address:

Postal Code:

Country:

By submitting this form, I confirm my availability to attend the course(s) and agree to PRUFTECHNIK’s terms and conditions.

IMPORTANT – PRUFTECHNIK reserves the right to cancel or postpone the training in case there are not enough students. Kindly wait for confirmation by PRUFTECHNIK before arranging for your travel plans.

Payment via Telegraphic Transfer: Bank: Deutsche Bank AG, Singapore Branch • 1 Raffles Quay, South Tower, #15-00, Singapore 048583

Account: 259 776 3000 (SGD) / Swift Code: DEUTSGSG • Branch Code: 001 • Bank Code: 7463

PRODUCT TRAINING COURSES *circle the date(s) of the training courses

ROTALIGN touch / OPTALIGN touch 17 Jan 14 Mar 23 May 11 Jul 12 Sep 28 Nov

ROTALIGN smart RS5 EX / OPTALIGN smart RS5 21 Feb 4 Apr 20 Jun 22 Aug 3 Oct 12 Dec

VIBXPERT II 19 – 20 Feb 14 – 15 May 20 – 21 Aug 12 – 13 Nov







61 Alexandra Terrace

#05-03 Harbour Link Complex

Singapore 119936

www.pruftechnik.com.sg

Phone: (+65) 6382 0662

Fax: (+65) 6382 0776

[email protected]


http://www.pruftechnik.com.sg/

TRAINING COURSE BOOK - PRÜFTECHNIK Germany · 2019-09-05 · The Rim-Face Dial Indicator Method...

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