TRAINING CENTRE COURSE DIRECTORY - Home - Stork · PDF fileMECHANICAL TRAINING ... Engineering...

31
TRAINING CENTRE COURSE DIRECTORY APRIL 2015

Transcript of TRAINING CENTRE COURSE DIRECTORY - Home - Stork · PDF fileMECHANICAL TRAINING ... Engineering...

Page 1: TRAINING CENTRE COURSE DIRECTORY - Home - Stork · PDF fileMECHANICAL TRAINING ... Engineering and Construction Industry Training ... six month period prior to the expiry of a current

TRAINING CENTRE COURSE DIRECTORY APRIL 2015

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CONTENTS

TRAINING CENTRE INTRODUCTION ................ 2

INDUCTION PROGRAMMES ............................ 3

WORK AT HEIGHT ........................................... 5

MECHANICAL TRAINING ............................... 11

RESPIRATORY PROTECTION EQUIPMENT ..... 19

COATINGS & APPLICATIONS ......................... 21

SCAFFOLDING .............................................. 26

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TRAINING CENTRE INTRODUCTION

The Stork Training Centre, located at the company’s

campus in Pitmedden Road, Dyce, specialises in

delivering training to the onshore/offshore energies

industries and is strategically positioned in close

proximity to rail links, heliports and Aberdeen

International Airport.

We recognise that quality training and competency lies at

the core of safe operations and our vastly experienced

and multi-disciplined instructional team plan tailor and

deliver courses to meet and exceed specific client

requirements.

STORK aligns itself with various accredited

organisations as are undernoted, to ensure our

training courses are consistently delivered to industry

recognised standards.:

ARCA

Asbestos Removals Contractors Association

ECITB

Engineering and Construction Industry Training

Board – Approved Training & Test Centre

IRATA

Industrial Rope Access Trade Association

OCA

Offshore Contractors Association

Oil & Gas UK

OPITO

Offshore Petroleum Industry Training Organisation

PASMA

Prefabricated Access Suppliers & Manufacturers

Association

Fit2Fit

Fit Test Providers Accreditation Scheme

BSIF

British Safety Industry Federation

Training Centre Contacts

Dave Sharman- Training Centre Manage

[email protected]

Marc Wood- Admin Manager

[email protected]

Billy Chatwood - Team Leader/Scaffold/WaH

[email protected]

Steve Rainnie - General Safety

[email protected]

Joe McGunnagle - Scaffold/WaH

[email protected]

Craig Hobin - Coatings/Blasting

[email protected]

Chris Barratt - Senior Mechanical

[email protected]

Phil Evans – Mechanical

[email protected]

Garry Lobban - Rope Access

[email protected]

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INDUCTION PROGRAMMES

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Computer Based Training Courses

Company Inductions

STORK Training Centre provides its facilities as a

conduit through which numerous company inductions

can be completed. Many of these are computer based

applications and the facility has a suite of PC’s on

which to deliver these to individuals in a relaxed and

controlled environment.

Summary

In addition to STORK’s own interactive Induction and

offshore induction pack, the facility provides the means

through which candidates can undertake:

Shell Golden & Life Saving Rules

Apache Induction – includes H²S & Donut

Conoco Phillips Permit to Work

OPITO MIST Refresher/Reassessment (Minimum

Industry Safety Training) - in association with Atlas

Interactive

Course content

Varies according to respective company requirements

but generally involves imparting respective company

safety attitudes, expectations and safe working

methods of approach.

Pre-requisites

None

Minimum PPE Required

None

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WORK AT HEIGHT

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IRATA Rope Access – Level 1

Level 1

5 day course incorporating independent assessment on final

day by registered IRATA Assessor.

Summary

A Level 1 rope access technician shall be capable of

performing a limited range of rope access tasks required by

their employers under the supervision of an IRATA Level 3

rope access technician.

Course Content

Theoretical knowledge

Equipment & Rigging

Manoeuvres

Climbing

Rescue/Hauling

Assessment – practical & written

Pre-requisites

Minimum age - 18 years

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as heat cold and other

inclement weather

Ideally, all candidates will be in possession of an

appropriate full industrial medical certificate – in the

absence of this, candidates will be asked to sign the

IRATA ‘Statement of medical condition’

Minimum PPE Required

Safety Boots

Coveralls

Certificate

RATA Approved Level 1

IRATA Rope Access – Level 2

Level 2

5 day course incorporating independent assessment on final

day by registered IRATA Assessor.

Summary

A Level 2 rope access technician shall be capable of rigging

working ropes, undertaking rescues and performing rope

access tasks under the supervision of an IRATA Level 3 rope

access technician. They should have some knowledge of

legislation, safety requirements and quality assurance

procedures relating to rope access.

Course content

Theoretical knowledge

Equipment & Rigging

Manoeuvres

Climbing

Rescue/Hauling

Assessment – practical & written

Note: Additional elements of training are addressed that reflect the

level of qualification undertaken in accordance with published IRATA

General Requirements

Pre-requisites

Candidates will be a qualified IRATA Level 1 rope access

technician with a minimum of 12 months and 1000 hours

of work experience (Verified by IRATA Logbook)

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as heat cold and other

inclement weather

Ideally, all candidates will be in possession of an

appropriate full industrial medical certificate – in the

absence of this, candidates will be asked to sign the

IRATA ‘Statement of medical condition’

Minimum PPE Required

Safety Boots

Coveralls

Certificate

IRATA Approved Level 2

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IRATA Rope Access – Level 3

Level 3

5 day course incorporating independent assessment on final

day by registered IRATA Assessor.

Summary

A Level 3 rope access technician shall:

be capable of site supervision for rope access work

projects

be conversant with relevant work techniques &

legislation

be able to demonstrate all the skills & knowledge

required of levels 1 & 2

have a comprehensive knowledge of advanced rescue

techniques

hold an appropriate current first aid certificate to show

that suitable emergency first aid has been undertaken

have knowledge of the IRATA certification scheme

have knowledge of the IRATA ‘General Requirements’

be familiar with the contents of the IRATA ‘Guidelines’

Course content

Theoretical knowledge

Equipment & Rigging

Manoeuvres

Climbing

Rescue/Hauling

Assessment – practical & written

Note: Additional elements of training are addressed beyond all

theoretical & practical skills at level 1 & 2 to achieve a greater depth

of understanding that reflects the level of qualification undertaken in

accordance with published IRATA General Requirements

Pre-requisites

Prior to training the ‘Application for level 3 assessment

form’ shall be completed by the candidate and training

company. This is a written recommendation from the

IRATA member training company as to the candidate’s

suitability for assessment at level 3.

Candidates shall have a minimum of one year and 1000

hours of work experience as a level 2 rope access

technician (Verified by IRATA Logbook)

Candidates will hold an appropriate current first aid

certificate

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as heat cold and other

inclement weather

Ideally, all candidates will be in possession of an

appropriate full industrial medical certificate – in the

absence of this, candidates will be asked to sign the

IRATA ‘Statement of medical condition’

Minimum PPE Required

Safety Boots

Coveralls

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IRATA Rope Access – Renewal & Revalidation

IRATA certificates shall be renewed within 3 years of the date

of assessment. Revalidation consists of a full assessment at

the level required following the appropriate training.

If re-training and successful assessment are completed in the

six month period prior to the expiry of a current certificate, a

new certificate will be issued with an expiry date 3 years from

the date of expiry on the previous certificate.

Candidates with expired certificates should undertake the 5

day course incorporating assessment.

Employers should maintain their employee’s levels of ability

in rope access. Refresher training is appropriate for rope

access technicians who are not regularly engaged in rope

access work, with specific requirements for those who have

not been engaged in rope access for 6 months or more.

Refresher training may be conducted as either a refresher

course or a full course at the appropriate level.

Level 1, 2 & 3 Refresher/Revalidation

Available as a 3 or 5 day course (gauged on candidates

experience and currency of skill application) incorporating

independent assessment on final day by registered IRATA

Assessor.

Work at Height – Module 1

Work at Height – Module 1 - Awareness

½ day course providing a basic knowledge of Work at Height

legislation and how it relates to the workplace together with

a basic knowledge of the work and rescue equipment used or

available if required. (Work at Height Regulations 2005 -

2007 amended)

Summary

On completion of the course candidates will have an

awareness of the following:

Relevant Work at Height legislation

Selection of equipment and work methods

Hierarchy of Risk

Risk Assessment

Correct use and application of equipment

Rescue systems in use

Course content

Theoretical knowledge

Assessment practical & written

Pre-requisites

Minimum age - 18 years

Minimum PPE Required

None

Certificate

Stork Certificate of Completion

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Work at Height – Module 2

Work at Height – Module 2 - User

1 day course providing theoretical and practical instruction in

respect of the safe selection of equipment and procedures

associated with working at height, whilst ensuring that

individuals understand the importance of pre-use checks and

the hierarchy of risk. (Work at Height Regulations 2005 -

2007 amended)

Summary

On completion of the course candidates will be familiar with

the following:

Relevant Work at Height legislation

Selection of equipment and work methods

Hierarchy of Risk

Risk Assessment

Rescue plan

Pre-use checks on equipment and harnesses

Correct application of equipment

Self-rescue with retrievable inertia reel

Safe climbing techniques

Course content

Theoretical knowledge

Climbing manoeuvres

Pre-use inspections

Assessment practical & written

Pre-requisites

Minimum age - 18 years

Candidates must have an aptitude for heights.

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely.

Minimum PPE Required

Safety Boots

Coveralls

Certificate

Stork Certificate of Completion

Work at Height – Module 3

Work at Height - Module 3 Rescue

1 day course providing theoretical and practical instruction in

respect of planning and preparing for rescue of persons

working at height and the suitability, installation and

efficient use of a range of both self-rescue and 3rd Party

rescue systems.

Note: STORK Training Centre can also offer a bespoke service in

relation to rescue training that can include:

Worksite visit and risk evaluation

Equipment evaluation or recommendation

Onsite competency assessment

Onsite scenario training and assessment

Evaluation, training & assessment specific to client

requirements

Summary

On completion of the course candidates will be familiar with

the following

Rescue Planning and organisation

Conversant with relevant rescue techniques

Course content

Theoretical knowledge

Team Rescue’s

Assessment practical & written

Pre-requisites

Minimum age - 18 years

Candidates must have an aptitude for heights.

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely.

Candidates must have completed the one day Work at

Height - Module 2 - User course

Minimum PPE Required

Safety Boots

Coveralls

Certificate

Stork Certificate of Completion

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Work at Height – Module 4

Work at Height - Module 4 Management & Control

1 day course providing an in-depth knowledge of the

supervisory responsibilities associated with Work at Height

inclusive of the hierarchy of risk and selection of work

methods appropriate in accordance with the circumstances

presented. Understanding the processes associated with the

control, periodic inspection and maintenance of Work at

Height equipment.

Summary

On completion of the course candidates will be

knowledgeable of the following

Management, application and interpretation of hierarchy

of risk in the workplace

Control measures associated with Work at Height

equipment

Course content

Theoretical knowledge

Scenario based assessments & exercises

Assessment practical & written

Equipment inspection & control

Pre-requisites

Minimum age - 18 years

Candidates must have an aptitude for heights.

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely.

Candidates must have completed the one day Work at

Height - Module 2 - User course

Minimum PPE Required

Safety Boots

Coveralls

Certificate

Stork Certificate of Completion

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MECHANICAL TRAINING

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Mechanical – MJI Awareness

Introduction to MJI and the Route to Competency

A ½ day course aimed at individuals that require knowledge

of the MJI training modules and the Route to Competency.

Ideally for Project Coordinators, Training Administrators,

Project Administrators, Human Resources and anyone that is

involved with MJI projects or personnel that are not hands

on.

Summary

An introductory appetiser on how MJI was born, the various

training modules and the ‘4 Stage Competency Model’ that is

required within the industry.

Course content

What is Mechanical Joint Integrity?

Why was MJI introduced?

The MJI Training Modules & Associated Technical Tests

The ‘4 Stage Competency Model’

A brief on the 3 main components of a mechanical joint

What happens to bolts when they are tightened (Hooke’s

Law)

Various methods of tightening the bolts (hand, hydraulic

& bolt tension)

Practical hands on of tightening bolted connections using

the various methods.

Pre-requisites

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate:

Stork Certificate of Completion

Mechanical – MJI 10

Hand Torque Bolted Connections

An industry recognised 1 day course, audited by the ECITB

providing training in the use of hand torque equipment on

bolted pipework connections.

The primary objective is for safe use with a build-up of

related basic skills and knowledge for operation and

maintenance in the field. The course covers both the theory

and the operation of ‘torque’ tightening methods.

Summary

Stork, as an ECITB accredited training provider offers a

method of training and validating skills in the specialist

critical bolting area. Training courses, Work Based Task

Assignments (WBTA) and Technical Tests cover isolations,

dismantling techniques, inspection of components,

alignment techniques and clamp connectors as well as

assembly and tightening techniques in specialist critical

bolting. These short courses teach discrete, critical skills

through approved training providers based on the ECITB

Technical Training Standards.:-

MJI01 – Prepare the work area, materials and equipment

in accordance with recognised HSEQ.

MJI02 – Reinstate the working area upon completion of

mechanical jointing operations.

MJI10 – Hand torque bolted connections.

Note: TMJI 10 & TMJI 11 Technical Tests associated with MJI 10 can

be completed to prove competency after a consolidation period of 3-

12 months.

Course content

The behaviour of nuts and bolts when tightened.

The importance of the correct residual bolt load.

Gaskets and Surface Finish.

The correct assembly & disassembly of the flange

components.

The correct uses of the torque equipment, to bolt

tighten.

Safely assemble and tighten a bolted flanged connection.

Pre-requisites

Candidates must have basic mechanical knowledge or

working where their task requires them to work on bolted

connections.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate:

MJI 10 ECITB Certificate of Completion – Stage 1 (1 year

expiry after date of training completion)

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Mechanical – MJI 18

Hydraulically Tensioned Bolted Connections

An industry recognised 1 day course, audited by the ECITB

providing training in the use of hydraulic bolt tensioning

equipment on bolted pipework connections.

Summary

Stork, as an ECITB accredited training provider offers a

method of training and validating skills in the specialist

critical bolting area. Training courses, Work Based Task

Assignments (WBTA) and Technical Tests cover isolations,

dismantling techniques, inspection of components,

alignment techniques and clamp connectors as well as

assembly and tightening techniques in specialist critical

bolting. These short courses teach discrete, critical skills

through approved training providers based on the ECITB

Technical Training Standards.:

MJI01 – Prepare the work area, materials and equipment

in accordance with recognised HSEQ.

MJI02 – Reinstate the working area upon completion of

mechanical jointing operations.

MJI18 – Hydraulically Tensioned Bolted Connections

Note: TMJI 18 Technical Test associated with MJI 18 can be

completed to prove competency after a consolidation period of 3- 12

months.

Course content

The behaviour of nuts and bolts when tightened.

The importance of the correct residual bolt load.

Gaskets and Surface Finish.

The correct assembly & disassembly of the flange

components.

The correct uses of the hydraulic bolt tension equipment,

to apply bolt load.

Safely assemble and tighten a bolted flanged connection.

Pre-requisites

Candidates must have basic mechanical knowledge or

working where their task requires them to work on

bolted connections.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

MJI 18 ECITB Certificate of Completion – Stage 1 (1 year

expiry after date of training completion)

Mechanical – MJI 19

Hydraulically Torqued Bolted Connections

An industry recognised 1 ½ day course, audited by the ECITB

providing training in the use of hydraulic torque equipment

on bolted pipework connections. This course includes the MJI

10 hand torque training standards.

Summary

Stork, as an ECITB accredited training provider offers a

method of training and validating skills in the specialist

critical bolting area. Training courses, Work Based Task

Assignments (WBTA) and Technical Tests cover isolations,

dismantling techniques, inspection of components,

alignment techniques and clamp connectors as well as

assembly and tightening techniques in specialist critical

bolting. These short courses teach discrete, critical skills

through approved training providers based on the ECITB

Technical Training Standards.:-:-

MJI01 – Prepare the work area, materials and equipment

in accordance with recognised HSEQ.

MJI02 – Reinstate the working area upon completion of

mechanical jointing operations.

MJI10 – Hand Torque Bolted Connections

MJI19 – Hydraulically Torqued Bolted Connections

Note: TMJI 10, 11, 19 & 20 Technical Tests associated with MJI 19 can

be completed to prove competency after a consolidation period of 3-

12 months.

Course content

The behaviour of nuts and bolts when tightened.

The importance of the correct residual bolt load.

Gaskets and Surface Finish.

The correct assembly & disassembly of the flange

components.

The correct uses of the hydraulic torque equipment, to

apply bolt load.

Safely assemble and tighten a bolted flanged connection.

Pre-requisites

Candidates must have basic mechanical knowledge or

working where their task requires them to work on bolted

connections.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

MJI 19 ECITB Certificate of Completion – Stage 1(1 year

expiry after date of training completion)

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Mechanical – MJI Combined

Hand & Hydraulic Torqued and Hydraulically Tensioned

Bolted Connections

An industry recognised 2 ½ day course, audited by the ECITB

providing training in the use of hand & hydraulic torque and

hydraulic bolt tensioning equipment on bolted pipework

connections.

Summary

Stork, as an ECITB accredited training provider offers a

method of training and validating skills in the specialist

critical bolting area. Training courses, Work Based Task

Assignments (WBTA) and Technical Tests cover isolations,

dismantling techniques, inspection of components,

alignment techniques and clamp connectors as well as

assembly and tightening techniques in specialist critical

bolting. These short courses teach discrete, critical skills

through approved training providers based on the ECITB

Technical Training Standards.:-:-

MJI01 – Prepare the work area, materials and equipment

in accordance with recognised HSEQ.

MJI02 – Reinstate the working area upon completion of

mechanical jointing operations.

MJI10 – Hand Torque Bolted Connections

MJI18 – Hydraulically Tensioned Bolted Connections

MJI19 – Hydraulically Torqued Bolted Connections

Note: TMJI 10, 11, 18, 19 & 20 Technical Tests associated with the

MJI combined course can be completed to prove competency after a

consolidation period of 3- 12 months

Course content

The behaviour of nuts and bolts when tightened.

The importance of the correct residual bolt load.

Gaskets and Surface Finish.

The correct assembly & disassembly of the flange

components.

The correct uses of the hydraulic torque equipment to

apply bolt load.

Safely assemble and tighten a bolted flanged connection.

Pre-requisites

Candidates must have basic mechanical knowledge or

working where their task requires them to work on

bolted connections.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

MJI 10, 18 & 19 ECITB Certificate of Completion – Stage 1(1

year expiry after date of training completion)

Mechanical – Subsea Awareness

Awareness & Familiarisation of Subsea Bolted

Connections

Summary

Developed using the approved ECITB Technical Training

Standards from the MJI courses, this course is aimed at

Project Engineers/Managers etc. to give a

theoretical/practical overview on critical bolted connection

techniques in the subsea industry to assist in project delivery.

Course content

Health & Safety

The behaviour of nuts and bolts when tightened and the

importance of the correct residual bolt load.

Gaskets and surface finish.

Correct assembly of the flange components.

Correct & safe uses of Subsea torque & tension

equipment to implement a tightening procedure

(Practical).

Safe use of Nut Splitting techniques (Practical)

Prepare equipment for the assembly and tightening of

bolted connections using Subsea hydraulic torque

equipment (Practical)

Prepare materials for the assembly and tightening of

bolted connections using Subsea hydraulic tensioning

equipment (Practical)

Check integrity of assembled bolted connection

(Practical)

Reinstate the work area after the assembly and

tightening of bolted connections using hydraulic

tensioning equipment (Practical)

Pre-requisites

Candidates must have basic mechanical knowledge or

working where their task requires them to work on bolted

connections.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

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Mechanical – MJI 21

Hydraulically Tensioned Subsea Bolted Connections

An industry recognised 1 day course, audited by the ECITB

providing training in the use of hydraulic tensioning

equipment for subsea bolted pipework connections. This

course is aimed at Divers & Deck Crew and any other

personnel that are involved in critical subsea bolted

connections.

Summary

Stork, as an ECITB accredited training provider offers a

method of training and validating skills in the specialist

critical bolting area. Training courses, Work Based Task

Assignments (WBTA) and Technical Tests cover isolations,

dismantling techniques, inspection of components,

alignment techniques and clamp connectors as well as

assembly and tightening techniques in specialist critical

bolting. These short courses teach discrete, critical skills

through approved training providers based on the ECITB

Technical Training Standards.:

MJI01 – Prepare the work area, materials and equipment

in accordance with recognised HSEQ.

MJI02 – Reinstate the working area upon completion of

mechanical jointing operations.

MJI21 – Hydraulically Tensioned Subsea Bolted

Connection Techniques

Note: TMJI 21Technical Test associated with MJI 21 can be

completed to prove competency after a consolidation period of 3- 12

months.

Course content

This unit specifies the skilled performance expected of

persons trained to dismantle, inspect, prepare, assemble

and tighten flanged pipe joints using Subsea hydraulic

tensioning equipment.

Health & Safety

Instruction and practice in observing health & safety

requirements and approved working practices

Prepare work area for the assembly and tightening of

bolted connections using Subsea hydraulic tensioning

equipment

Prepare equipment for the assembly and tightening of

bolted connections using Subsea hydraulic tensioning

equipment

Prepare materials for the assembly and tightening of

bolted connections using Subsea hydraulic tensioning

equipment

Alignment & assembly of Subsea bolted connections

Tighten bolts using Subsea hydraulic tensioning

equipment

Check integrity of assembled Subsea bolted connections

Reinstate the work area after the assembly and

tightening of bolted connections using Subsea hydraulic

tensioning equipment

Pre-requisites

Candidates must have basic mechanical knowledge or

working where their task requires them to work on bolted

connections.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

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Mechanical - HBC

4 Bolt Flange Live Change Out

2 day course providing training in Stork’s innovative

equipment used in the process of Live Bolt Change Out on 4

bolt flanges.

Summary

The course covers the principals of Live Bolt change out, and

safe methods to carry out the scope of work using Stork’s

innovative HBC system.

Course content

The Principals of Bolt loading (Pre-Loads & Bolt Scatter).

The safe use and handling of the Bolt Change-out

equipment.

The use of Hand Torque equipment.

The use of the Ultrasonic Measuring Device to assist in

replacing to original bolt loads to the new bolts.

Pre-requisites

Candidates must be competent in hand torque and hold a

valid TMJI 10 certificate.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

Mechanical – OSM 01 Pipe Cutting & Pipe End Weld

Preparation

Pipe Cutting & Pipe End Weld Preparation

2 day course providing training in the use of Clamshell

machines.

Summary

Stork, as an ECITB accredited training provider offers a

method of training and validating skills in the on-site

machining area of pipe cutting and weld preparation.

Training courses, Work Based Task Assignments (WBTA) and

Technical Tests cover pipe cutting and weld preparation

using externally mounted clamshell machines along with

basic machine inspection, set up and maintenance. These

short courses teach discrete, critical skills through approved

training providers based on the ECITB Technical Training

Standards.

Note: TOSM 01 Technical Test associated with OSM 01 can be

completed to prove competency after a consolidation period of 3- 12

months.

Course content

Health & Safety

Instruction and practice in observing health & safety

requirements and approved working practices

Prepare work area for the pipe cutting and weld

preparation equipment prior to cutting.

Prepare equipment for the pipe cutting and weld

preparation prior to cutting.

Prepare materials for the pipe cutting and weld

preparation using the clamshell design pipe cutting

machines.

Maintenance of the pipe cutting equipment

Cutting of pipe using clamshell pipe cutting machines

Pipe end weld preparation using clamshell pipe cutting

machines

Reinstate the work area after pipe cutting and weld

preparation.

Pre-requisites

Candidates must have basic mechanical knowledge and

be physically fit to complete the practical elements of the

course.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Ear Plugs

Safety Helmet

Gloves

Certificate

OSM 01 ECITB Certificate of Completion – Stage 1(1 year

expiry after date of training completion

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Mechanical – Machining Flange Facing Basic

In-Situ Flange Face Machining – Part 1

2 day course providing training in the use of Flange Facing

machines!

Summary

The objective of this course is to provide training in the use of

ID & OD mounted Flange Facing Machines.

Course content

The primary objective is for the safe use with a build-up

of related basic skills and knowledge for operation and

maintenance in the field.

The course covers both operation of the Machines and

techniques to cover the machining repairs of standard

ANSI Flanges, incorporating Raised Face & Full Face, plus

Minimum PPE Required.

Pre-requisites

Candidates must have basic mechanical knowledge

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Ear Plugs

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

Mechanical – Machining Flange Facing Advanced

In-Situ Flange Face Machining – Part 2

2 day course providing training to use Flange Facing

machines.

Summary

The objective of this course is to provide further training in

the use of the Flange Facing Machines.

Course content

The primary objective is for safe use with a build-up of

related basic skills and knowledge for operation and

maintenance in the field.

The course covers both operation of the Machines and

techniques to cover the machining repairs of standard

API Flanges, incorporating RTJ, HUB Type, plus Minimum

PPE Required.

Pre-requisites

Candidates must have attended the Flange Facing – Part 1

course.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Ear Plugs

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

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RESPIRATORY PROTECTION EQUIPMENT

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RPE – Face Fit Testing

Face Fit Testing

Facility to provide Fit Testing of Respiratory Protective

Equipment Face pieces – Qualitative and Quantitative.

Summary

Method used to check that face pieces match a person’s

facial features and seals adequately to the wearers face. Also

ensures that incorrectly fitting face pieces are not selected

for use

Content

Dependant on level of test and quantity of masks

evaluated

Pre-requisites

Candidates should be clean shaven and not eat, smoke,

chew gum or drink anything other than plain water

before a test as it can have an influence on the results.

For further advice contact the training centre in advance

of testing.

Minimum PPE Required

None

Certificate

Stork Certificate of Completion – Fit2Fit Accreditation

RPE – Breathing Apparatus

Donning & Use of Breathing Apparatus

1 day course providing training in the correct donning and

use of Breathing Apparatus associated with confined space

entry

Summary

This course involves instruction, demonstrations and

practical exercises through which candidates will prove

competence.

Course content

Types of BA

Checking BA equipment

Conditions of use

Operational checks

Search & Rescue techniques

Control procedures

Pre-requisites

None

Minimum PPE Required

Safety Boots

Coveralls

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

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COATINGS & APPLICATIONS

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Coatings & Applications - WDOS

Use and operation of WDOS (Wet /Dry Offshore) blasting

system

1 Day course providing training and guidance in the

application, set-up, usage and maintenance of the WDOS

Blast Unit

Summary

The objectives of this course include:

Introducing Supervisors/Painters to the wet and dry

Blasting system

Familiarisation of equipment

Procedures and Completion of relevant documents.

Ensuring blasting techniques meets industry standards.

Course content

Familiarisation of the WDOS unit

Setting up WDOS unit

Prepare test piece to Swedish blast standard

Handling of blasted surface ,QA/QC recording

Practical use of WDOS unit

Clean up procedure and return equipment to store

Pre-requisites

Candidates should have experience of blasting

procedures Minimum age - 18 years

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as confined spaces, working

in restricted work space.

Must be able to work as part of a team

Minimum PPE Required

Safety Boots

Eye Protection

Safety Helmet

Coveralls

Ear Plugs

Gloves

Certificate

Stork Certificate of Completion

Coatings & Applications – Specialised Coatings

(Hand)

STORK Hand Application of Specialised Coatings

1 Day course providing training in application of a specialised

coating system eg CORROCOAT POLYGLASS, BELZONA.

Summary:

Familiarise experienced paint applicators with a specific

coating system for small vessels/steelwork applied by Brush

and/or Trowel.

Course content

Introduction to paint system

COSHH, MSDS, MTDS. dealing with the specific paint

system

Sessions cover permits, toolbox talks, site set up, coating

application Site clean-up.

Familiarisation of paint system

Procedures and Completion of relevant documents.

Insight to Health and Safety, COSSH, MTDS, MSDS

Ensuring painting techniques meets industry standards

Flange face forming & nozzle insert

Pre-requisites

Preferably with 1 years previous paint application

experience

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as confined spaces, working

in restricted work space,

Must be able to work as part of a team or on their own

Minimum PPE Required

Safety Boots

Eye Protection

Safety Helmet

Coveralls

Ear Plugs

Gloves

Certificate

Stork Certificate of Completion/Belzona approved

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Coatings & Applications – Specialised Coatings

(Spray)

STORK Airless Spraying of Specialised Coatings

1 Day course providing training in spray application of a

specialised coating system eg CORROCOAT POLYGLASS

Summary:

Familiarise experienced paint applicators with a specific

coating system for small vessels/steelwork applied by airless

spray techniques

Course content

Introduction to paint system

COSHH, MSDS, MTDS, dealing with the specific paint

system

Sessions cover permits, toolbox talks, site set up, coating

application Site clean-up.

Hazards and complications of using short pot life systems

Familiarisation of paint system

Procedures and Completion of relevant documents.

Insight to Health and Safety, COSSH, MTDS, MSDS

Ensuring painting techniques meets industry standards

Pre-requisites

1 years previous airless spraying experience

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as confined spaces, working

in restricted work space,

Must be able to work as part of a team or on their own

Minimum PPE Required

Safety Boots

Eye Protection

Safety Helmet

Coveralls

Ear Plugs

Gloves

Certificate

Stork Certificate of Completion

Coatings & Applications – QA/QC Module 1 & 2

STORK QA/QC Appreciation course – (Module 1 & 2)

1 Day course providing training in BASIC QA/QC Techniques

Summary

Familiarise Inexperienced/experienced Paint applicators,

Supervisors, Project Managers with the basic requirements

of QA/QC inspection

Familiarisation of paint system

Familiarisation of inspection equipment.

Interpretation of, COSSH, MTDS, MSDS

Ensuring paint coating techniques meet industry

standards

Course content/outcome

1st session on theory and the use of the equipment

Introduction to paint systems

Insight into COSHH, MSDS, MTDS, dealing with the

specific paint system

2nd session on practical capability from theory session

followed by written assessment and multi choice

questionnaire

Trainee should be able to;

a. Demonstrate the ability to inspect surfaces to min

standard requirements

b. Identification of defects and remedies

c. Find information from source documentation

d. Record readings and keep accurate records

e. Display a satisfactory level of competence in all of

the above

Pre-requisites

To be familiar with paint coating systems and have

preferably some kind of blast / painting experience

Certificate

Stork Certificate of Completion

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Coatings & Applications – Air Purity

STORK Air Purity Analysis course

Half Day course providing training in Air Purity Testing

Techniques

The objective of this course is to;

Familiarise Painters, Blasters, Supervisors, or anyone using

breathing air apparatus how to set up and check the quality

of air produced by compressors and filtered via an ALG10

filtration system.

Familiarisation of ALG10 filtration unit

Familiarisation of Safewell IES 2000 air purity inspection

equipment.

Interpretation of test results and recording.

Familiarisation of Kitagawa detector tubes ;Oil mist,

Water Vapour, Carbon Monoxide and Carbon Dioxide

Course content/outcome

Introduction to Air Purity Testing

1st section on theory and the use of the equipment

2nd section on practical capability from theory session

including filling out of report forms

Insight into safety for the handling of tubes and their

contents.

Trainee should be able to;

a. Demonstrate the ability to set up and use the test

equipment.

b. Identification and safe use of Draegar tubes

c. Find information from source documentation

d. Record readings and keep accurate records

e. Display a satisfactory level of competence in all of

the above

Pre-requisites

To be familiar with breathing air systems.

Minimum PPE Required

Safety Boots

Eye Protection

Safety Helmet

Coveralls

Ear Plugs

Gloves

Certificate

Stork Certificate of Completion

Coatings & Applications – Composite Wraps

Use and application of Composite wrap systems.

AQUAWRAP and POWERSLEEVE

2 Day Beginners course or 1 Day refreshers if candidate has

not applied materials for previous 6 months (verification with

candidate log book) both courses provide guidance (Theory

& Practical) in the application of Aquawrap, Powersleeve and

associated products

Summary

The objectives of this course include:

Introducing candidates to composite repair systems

Familiarisation of all products associated with F.A.C.S

(field Applied Composite Systems) and equipment

Procedures and Completion of relevant documents.

Ensuring application techniques meets industry

standards .ASME PCC 2 Repair standard (The PCC-2 is a

published ASME specification dealing with Post

Construction, Non-Metallic Composite repairs of

pressure containing pipelines and is recognized by D.O.T.

and other agencies as the correct and appropriate way to

evaluate a problem, qualify repair products, qualify repair

personnel and perform the repair.)

Course content

Familiarisation of the Products

Classroom sessions on MSDS, Application procedures

Preparation of test piece prior to application of BIO DUR /

GAS-PRUF 132

Practical use of all materials on straight pipe, Bends, T

shapes and Complex structural steel

Health and Safety / COSHH dealing with all products

Clean up procedure and return equipment to store

Pre-requisites

Candidates should have painting background Minimum

OPITO Level 2 Min age - 18 years

Candidates shall be physically fit and free from any

disability or medical condition that may prevent them

from working safely. They shall ensure that they have an

adequate level of fitness, are physically able to perform

the tasks expected in terms of strength, agility and

coordination and are able to withstand the stresses of the

working environment, such as confined spaces, working

in restricted work space.

Minimum PPE Required

Safety Boots

Eye Protection

Safety Helmet

Coveralls

Ear Plugs

Gloves

Certificate

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Stork Certificate of Completion

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26

SCAFFOLDING

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Scaffolding - Deltadeck

Deltadeck Low Level Access (Scaffold Hop-Up)

2 Hour programme providing training in the use of the Turner

Access Ltd. Deltadeck. The primary objective is for safe use

and the build-up of related basic skills and knowledge for

operation and maintenance in the field. The course covers

both the theory and operation of the Deltadeck Low Level

Access equipment.

Summary

This course is normally run in conjunction with

Sigmadeck thus making it a 4 hour course.

Each candidate will be competent in the safe use and

operation of Deltadeck.

Course content

Registration

Health, Safety and Welfare briefing

Presentation showing assembly/disassembly of

Deltadeck

Theory behind the selection and use of this equipment

Maintenance procedures

Toolbox talk

Practical use of equipment

Practical assessment of each candidate.

Written test.

Question and answer session

Pre-requisites

Candidates shall be physically fit and free from any disability

or medical condition that may prevent them from working

safely. They shall ensure that they have an adequate level of

fitness, are physically able to perform the tasks expected in

terms of strength, agility and coordination and are able to

withstand the stresses of the working environment, such as

heat cold and other inclement weather.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Ear Plugs

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

Scaffolding - Sigmadeck

Sigmadeck Low Level Access (Scaffold Hop-Up)

2 Hour programme providing training in the use of the Turner

Access Ltd. Sigmadeck. The primary objective is for safe use

and the build-up of related basic skills and knowledge for

operation and maintenance in the field. The course covers

both the theory and operation of the Sigmadeck Low Level

Access equipment.

Summary

This course is normally run in conjunction with Deltadeck

thus making it a 4 hour course.

Each candidate will be competent in the safe use and

operation of Sigmadeck.

Course content

Registration

Health, Safety and Welfare briefing

Presentation showing assembly/disassembly of

Sigmadeck

Theory behind the selection and use of this equipment

Maintenance procedures

Toolbox talk

Practical use of equipment

Practical assessment of each candidate.

Written test.

Question and answer session.

Pre-requisites

Candidates shall be physically fit and free from any disability

or medical condition that may prevent them from working

safely. They shall ensure that they have an adequate level of

fitness, are physically able to perform the tasks expected in

terms of strength, agility and coordination and are able to

withstand the stresses of the working environment, such as

heat cold and other inclement weather.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Ear Plugs

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

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Scaffolding - Awareness

Scaffolding Appreciation

½ Day course providing training in the theoretical use and

practical identification of conventional scaffolding and its

components.

Summary

Each candidate will have a better understanding of the

make-up of a conventional scaffold

Candidates will be able to identify each component and

where it is used in a scaffold.

This course does not take the place of C.I.T.B.

(Construction Industry Training Board) official scaffolder

training.

Course content

Registration

ealth, Safety and Welfare briefing

Presentation showing conventional scaffolding

components

Work at Height summary.

Component identification and the whereabouts of each

component within a scaffold

Practical handling and classroom use of individual

scaffold components

Toolbox talk

Practical scaffold inspection dealing with fault finding

What can go wrong in a scaffold?

Practical assessment

Pre-requisites

Candidates may come from various backgrounds but will be,

in some way, connected to using, requisitioning or perhaps

purchasing scaffolding.

Minimum PPE Required

Eye Protection

Safety Helmet

Certificate

Stork Certificate of Completion

Scaffolding – OCTO for Scaffolders

Turners OCTO System Scaffolding – Safe Use & Operation

for Scaffolders

1 Day course providing training in the safe use and operation

of OCTO System Scaffold.

Summary

This course will provide each candidate with a better

understanding into the uses of this system scaffold in

offshore and petrochemical environments.

Course content

Registration

Health, Safety and Welfare briefing

Theory Presentation relating to component parts,

manual handling of the equipment, ergonomics,

PlusGard Advanced Guardrail System, Work at Height

Regulations including Hierarchy of Control Measures,

communications and good housekeeping.

Toolbox talk.

Practical erecting and dismantling of OCTO System

Scaffold incorporating PlusGard Advanced Guardrail

System in line with the manufacturer’s instructions.

Practical assessment of each candidate

Classroom test.

Question and answer session.

Pre-requisites

Candidates shall be physically fit and free from any disability

or medical condition that may prevent them from working

safely. They shall ensure that they have an adequate level of

fitness, are physically able to perform the tasks expected in

terms of strength, agility and coordination and are able to

withstand the stresses of the working environment, such as

heat cold and other inclement weather.

Candidates should be in possession of a current C.I.S.R.S.

card

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

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29

Scaffolding – OCTO for Non-Scaffolders

Turners OCTO System Scaffolding – Safe Use & Operation

for Non-Scaffolders

2 Day course providing training in the safe use and operation

of OCTO System Scaffold to a maximum platform height of

4.0 metres from ground level.

Summary

This course will provide each candidate with a better

understanding into the uses of this system scaffold in

offshore and petrochemical environments.

This course has a greater emphasis on the practical use of

the OCTO System.

Course content

Registration

Health, Safety and Welfare briefing

Theory Presentation relating to component parts,

manual handling of the equipment, ergonomics, Work at

Height Regulations including Hierarchy of Control

Measures, communications and good housekeeping.

Practical erecting and dismantling of OCTO System

Scaffold in line with the manufacturer’s instructions.

Practical assessment of each candidate

Classroom test.

Question and answer session.

Pre-requisites

Candidates shall be physically fit and free from any disability

or medical condition that may prevent them from working

safely. They shall ensure that they have an adequate level of

fitness, are physically able to perform the tasks expected in

terms of strength, agility and coordination and are able to

withstand the stresses of the working environment, such as

heat cold and other inclement weather.

Minimum PPE Required

Safety Boots

Coveralls

Eye Protection

Safety Helmet

Gloves

Certificate

Stork Certificate of Completion

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Stork

Unit 13, Ashley Base

Pitmedden Road, Dyce

Aberdeen, AB21 0DP

Tel: +44 (0)1224 722888

Fax: +44 (0)1224 723406

[email protected]

www.stork.com