Training catalogue - Tiama...

Training catalogue

Eng

lish

vers

ion

More Than Inspection — Tiama Worldwide Services 3

CONTENT

General information

The Tiama group— Tiama Training modules…………..….………………………………………………………………….…………………….P6

The Tiama Vourles site — access map………………………………………………………………………….………………….…………………..P7

Training selection.......………………………………………………………………….…………………………………………………….……………………...P8

The key benefits for your machines…………...........……….……………………………………………………………….………………………..P9

Practical information.…………………………………………………………………………………………………………….……………………..……......P10

How to read our training summaries....………………………………………………………………………………………………………....….….P11

COLD END

4th generation machines

MCAL4 modules

Operator ……………………………………………………………………………………………………….……………....……………………..…VIS-OP-611

Adjuster…………………………………………………………………………………………………………..……………VIS-RE-611 — VIS-RE-613

Maintenance…………………………………………………………………………………………………………….VIS-MA-611 — VIS-MA-615

MULTI4 modules

Operator ……………………………………………..…………………………………………………….………...…...………...…………………VIS-OP-711

Adjuster……………………………………………………………………………………………………………………....VIS-RE-711 — VIS-RE-714

Maintenance……………………………………………………………………………………………….……….…VIS-MA-711 — VIS-MA-715

MCAL4 / MULTI4 modules

Maintenance…………………………………………………………………………………………….………….……………………………….VIS-MA-311

MX4 modules

Operator ………………………………………………………………………………………………..……………………………………………..CAR-OP-301

Adjuster……………………………………………………………………………………………….………………..…CAR-RE-301 — CAR-RE-302

Maintenance……………………………………………………………………………………..………..………CAR-MA-301 — CAR-MA-304

ATLAS……………………………………………………………………………………………………………..……...CAR-RE-501 — CAR-MA-501

NCG…………………………………………………………………………………………………………………….....CAR-RE-502 — CAR-MA-502

NCL………………………………………………………………………………………………………...…………..….CAR-RE-503 — CAR-MA-503


CONTENT

Machines of previous generations

MCAL3 modules

Operator ………………....……………………………………………………………………………………………………………………………..…VIS-OP-601

Adjuster…………………………………………………………………………………………………………….……………VIS-RE-601 — VIS-RE-603

Maintenance…………….……………………………………………………………………………………………….VIS-MA-601 — VIS-MA-605

MULTI3 modules

Operator ……………………………..………………..………………………………………………………………...…………...…………………VIS-OP-701

Adjuster……………………………………………………………………………………………………………………....VIS-RE-701 — VIS-RE-704

Maintenance…………………………..…………………………………………………………………………….…VIS-MA-701 — VIS-MA-705

MCAL3 / MULTI3 module

Maintenance………………………………………………………………………………………………………….……………………………….VIS-MA-301

CHECK+V6 modules Operator …………..…………………………………………………………………………………………………………………………………..CAR-OP-001

Adjuster…………….…………………………………………………………………………………………………..…CAR-RE-001 — CAR-RE-002

Maintenance…………………………………………………………………………………………………..……CAR-MA-001 — CAR-MA-005


CONTENT

HOT END

HOT mass training Adjuster………………………………………………………………………………………………………………......HOT-RE-001 — HOT-RE-002

Maintenance…………………….…………………………………………………………………………………………………………..………HOT-MA-001

HOT lab training Operator ………………....…………………………………………………………………………………………………………………….………HOT-OP-201

Adjuster………………………………………………………………………………………………………………...…HOT-RE-201 — HOT-RE-202

Maintenance……………..…………………………………………………………………………………………………………………..………HOT-MA-201

ICARE modules Operator …………....………………………………………………………………………………………………………………….………………HOT-OP-301

Adjuster……………………………………………………………………………………………………………………HOT-RE-301 — HOT-RE-303

Maintenance………………..………………………………………………………………………………………HOT-MA-301 — HOT-MA-302


General information

The Tiama group

TIAMA is a world leader on the market of quality control solutions for the container glassware industry. We work continuously

to offer you the best tools:

- to improve the efficiency of the glass manufacturing process,

- to control the integrity of the glass container by detecting different defects (critical defects, sidewall defects, defects not

visible to the naked eye, dimensional defects, etc.)

Tiama training modules

We receive you in our training centre on our Vourles site. Entirely designed for and devoted to training, it features an informal

reception area, training rooms, virtual simulation rooms and machines for hands-on exercises.

The TIAMA training centre is officially registered with the Direction Régionale des Entreprises, de la Concurrence, de la Consommation, du Travail, de l’Emploi of the Rhône-Alpes region (DIRECCTE - Regional Business, Competition and Consumer Department).

Accreditation number 82.69.12919.69

We also offer you the possibility of organizing these training modules on your premises. In this respect, and in order to create the best possible conditions for your trainees, you should make available a meeting room for the theory lessons and a machine corresponding to the training module. The machine should ideally be placed offline to avoid

potential disruption of your current production.

1,000 trainees

trained per annum

1/3 of the modules

at Vourles (France)

2/3 of modules on

customer sites

26 countries


General information

The Tiama Vourles site

ZA des Plattes

1 Chemin des Plattes

69390 Vourles

France

www.tiama.com

How to get here

GPS coordinates:

N 45.6579°

E 4.7619°

Tel. : + 33 4 37 20 15 80

E-mail : [email protected]


General information

Training selection

This catalogue includes all the training modules offered by TIAMA. We will submit a training plan tailored to your

needs. Do not hesitate to contact us for any special requests.

Identify the type(s) of machine you use or have ordered:

Body sidewall inspection machine

Finish and base inspection machine

Multi-inspection machine

Identify the profile of the trainee(s):

As all our customers are unique, we have opted for a detailed breakdown to enable you to adapt your training as best

you can to the trainees' tasks.

Operator: The person ensuring the good working order of the machine.

The operator must master the functioning of the machine, know how to stop and start it and be able

to react in the event of an alarm. He also performs control sampling.

Adjuster: The person in charge of job changes and of making adjustments to the machine's detection

systems.

Maintenance technician: The person in charge of diagnostics and of repairing the machine. The

engineer must understand the architecture and functioning of the equipment to comprehend all

aspects of preventive and corrective maintenance.

Identify the level of the trainee(s):

This indicator determines the level of proficiency you wish the trainee(s) to attain at the end of

the module.

2 1 3

Target level


General information

The key benefits for your machines

Our training modules aim to enable you to optimize the use of your machines according to 3 key criteria of optimal operation:

The following 3 indicators with their relative levels are presented in each of the training programmes to help you choose the

module that best meets your needs.

Inspection performance

By helping you understand the functions and master adjustments, these modules will enable you to use all the options and possibilities of your machine to their full potential. With advanced knowledge you will be able to configure your machine to select rigorously the articles that meet your quality criteria; reject those that show defects while limiting false rejects as

much as possible.

Machine uptime 24/7

BY acquiring the notions you need for proper maintenance of your machine, you have tools for ensuring continuous

operation and, in the event of an incident, as little downtime as possible.

Optimizing the job change

The job change is a key moment on a glass-maker's production line: these training programmes will give you full control

over parameters and cut downtime while attaining optimal levels of performance as quickly as possible.


General information

Before the module

Together with our offer we will send you a contract that you can forward to your training organization for funding

purposes. We will also send you the detailed training programme and the timetables for each of the trainees.

End of the module

At the end of the module you will be given a comprehensive package including:

The individual attendance sheet(s) signed by the trainee(s) every half-day of attendance, signed off by the

trainer.

The certificate(s) of attainment based on the end-of-module assessment.

The training certificate(s) specifying the type of module completed.

The invoice.

The evaluation questionnaire

Cancellation

In the event of a withdrawal, you must e-mail a letter of cancellation ([email protected]) no later than

5 business days before the start of the module.

Otherwise, the training costs will be deemed “effectively spent and committed” and you will be invoiced

20% of the cost of the module by way of compensation.

If the module is not carried out in full through the fault of TIAMA, the invoice will be prorated to the hours

of training provided. You will be offered additional training.

Reception and accommodation

For modules held at our training centre, participants are asked to report to the site's reception desk.

A dedicated car park is at the disposal of visitors.

Hours: 9 am - 5 pm. Times can be adjusted if necessary.

To facilitate your stay, TIAMA also offers the following range of services:

- Shuttle service from Lyon Saint Exupéry airport or Part Dieu or Perrache stations, car hire

- Lunch

- Transfer to the hotels

Do not hesitate to contact us to benefit from these conveniences in your organization.


General information

How to read our training summaries?

The trainee's

level

The type of machine The trainee's profile The reference number of the module to

quote when communicating with our teams

The key benefits

for the machine

Module

content

The number of

days' training

General

information

Module title



MCAL4 modules

VIS-OP-611: Operation

VIS-RE-611: Detection adjustments

VIS-RE-612: Expert Settings

VIS-RE-613: Adjustments specific to customer's product(s)

VIS-MA-611: Basic maintenance

VIS-MA-612: Mechanical maintenance

VIS-MA-613: Electronic maintenance

VIS-MA-614: IT maintenance

VIS-MA-615: Full maintenance

For more information, contact: [email protected] V1 12/2016

Target audience

This module is designed for line operators.

Prerequisites

Experience in handling manufacturing

machinery.

Aims

Acquire the knowledge needed to operate

the machine.

Practical arrangements

Location: on site or at TIAMA Vourles

Module for up to 5 people

Teaching resources

Theoretical explanations

Demonstration and practical exercises

Assessment

Each trainee is monitored during practicals.

Machine

Module content 1 day

2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Presentation of the MCAL4 Presentation of the SIDEWALL, STRESS, DIM and FC

inspection systems Presentation of the equipment Line management Presentation of the user interfaces Operation of the MCAL4

Getting the feel of the MCAL4 (on the machine)

Navigating in the user interface Resetting the counters Resetting the alarms Sampling Saving images and virtual samples Questions and assessment

Availability

Performance

Job change

Basic operation

MCAL4 — Operator VIS-OP-611


Machine

Module content 5 days

Target audience

This module is designed for line operators

and adjusters.

Prerequisites


machinery.

Aims

Acquire the knowledge needed to adjust the

machine (job change) and operate it.




Teaching resources


Practical exercises on simulators

Demonstration and practical exercises on

the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the MCAL4 Presentation of the SIDEWALL, STRESS, DIM and FC

inspection systems Presentation of the equipment Line management Presentation of the user interfaces Job change principle (article record, optical settings) Adjusting SIDEWALL detection settings Adjusting STRESS detection settings Adjusting DIM detection settings Adjusting LC detection settings


Alarm configuration Saving images and virtual samples Carrying out a job change Adjusting SIDEWALL detection settings Adjusting STRESS detection settings Adjusting DIM detection settings Adjusting LC detection settings Advanced settings (dynamic masks and dynamic zones) Questions and assessment

Availability

Performance

Job change

Detection adjustments

MCAL4 — Adjuster VIS-RE-611

2 1 3

Target level


Machine


Target audience


and expert adjusters.

Prerequisites


machinery

Have completed the adjuster

module

Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Further training in fine-tuning the SIDEWALL detection

(dynamic masks and dynamic zones) Further training in fine-tuning the STRESS detection Further training in fine-tuning the DIM detection Further training in fine-tuning the FC detection


Further training in fine-tuning the SIDEWALL detection Further training in fine-tuning the STRESS detection Further training in fine-tuning the DIM detection Further training in fine-tuning the FC detection Fine-tuning advanced settings (dynamic masks and

dynamic zones) Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Expert Settings



Machine


Target audience



Prerequisites


machinery


module

Aims


machine according to the customer's article.


Location:

- on the customer's site

- If the module is held at TIAMA's, the

customer's articles must be sent at least

15 days before the module


Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Job change principle (article record, optical settings) Optimized settings


Carrying out a job change Optimizing settings Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Adjustments specific to customer's product(s)



Machine

Module content

Availability

Performance

Job change

2 1 3

Target level

Basic maintenance

MCAL4 — Maintenance VIS-MA-611

Alarm configuration, maintenance and cleaning

Alarm configuration Calibrating the photoelectric cells Cleaning the cameras, light sources and photoelectric

cells Questions and assessment

0.5 day

Target audience

The module is designed for the maintenance

department or adjusters.

Prerequisites


machinery

Operator module

Aims

Acquire the knowledge needed to carry out

maintenance and basic cleaning.




Teaching resources




the machine

Assessment



0.5 day

Machine

Module content Target audience



Prerequisites


machinery

Operator module

Aims


mechanical maintenance on the machine.




Teaching resources




the machine

Assessment


Mechanical architecture of the machine (in the classroom and on simulators) Changing components (encoder) Adjusting the cameras


Changing components (encoder) Adjusting the cameras Simulation and trouble-shooting Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Mechanical maintenance



2 days

Machine




Prerequisites


machinery

Operator module

Aims


electronic maintenance on the machine.




Teaching resources




the machine

Assessment


Electronic architecture of the machine (in the classroom and on simulators) Programming and changing electronic components

(CALIA, INCA and light sources) Diagnostic tools


Programming and changing electronic components (CALIA, INCA and light sources)

Simulation and trouble-shooting Questions and assessment

2 1 3

Target level Machine

Availability

Performance

Job change

Electronic maintenance



1 day Module content

Target audience



Prerequisites


machinery

Operator module

Aims


IT maintenance on the machine.




Teaching resources




the machine

Assessment


IT architecture of the machine (in the classroom and on simulators) Data retrieval and backups Cloning hard drives Networking


Practical exercises Questions and assessment

2 1 3


Availability

Performance

Job change

IT maintenance



4 days

Machine




Prerequisites


machinery

Operator module

Aims


full maintenance on the machine

(mechanical, electronic and IT).




Teaching resources




the machine

Assessment


2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Presentation of the mechanical assemblies The principle of changing light sources, cameras and

encoders

Presentation of the electronic assemblies Description and roles of the printed circuit boards Diagnostic tools Programming and changing boards

Presentation of the IT architecture Data retrieval and backups Networking Cloning hard drives


Mechanical Changing components (encoder) Adjusting the cameras Simulation and trouble-shooting

Electronics Programming and changing electronic components Simulation and trouble-shooting

IT Practical exercises

Questions and assessment

Availability

Performance

Job change

Full maintenance



Finish and base inspection machine (MCF/STRESS/CSBCLO)

MULTI4 modules

VIS-OP-711: Operation

VIS-RE-711: Detection adjustments

VIS-RE-712: Expert Settings

VIS-RE-713: Additional station

VIS-RE-714: Adjustments specific to customer's product(s)

VIS-MA-711: Basic maintenance

VIS-MA-712: Mechanical maintenance

VIS-MA-713: Electronic maintenance

VIS-MA-714: IT maintenance

VIS-MA-715: Full maintenance


Target audience

The module is designed for line operators.

Prerequisites


machinery.

Aims


the machine.




Teaching resources




the machine

Assessment


Machine


2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Presentation of the MULTI4 Presentation of the MCF, CSBCLO, CRB inspection

systems... Presentation of the equipment Line management Presentation of the user interfaces

Getting the feel of the MULTI4 (on the machine)

Resetting the counters Resetting the alarms Sampling Saving images and virtual samples Questions and assessment

Availability

Performance

Job change

Basic operation

MULTI4 — Operator VIS-OP-711


Machine


Target audience


and adjusters.

Prerequisites


machinery.

Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the MULTI4 Presentation of the MCF, STRESS, CSBCLO inspection

systems Presentation of the equipment Line management Presentation of the user interfaces Operating the MULTI4 Job change principle (article record, optical settings) Adjusting the MCF detection Adjusting the STRESS detection Adjusting the CSBCLO detection


Alarm configuration Saving images and virtual samples Carrying out a job change Adjusting the MCF detection Adjusting the STRESS detection Adjusting the CSBCLO detection Advanced settings (dynamic masks and dynamic zones) Questions and assessment

Availability

Performance

Job change


MULTI4 — Adjuster VIS-RE-711

2 1 3

Target level


Machine


Target audience



Prerequisites

Experience in handling manufacturing ma-

chinery


module

Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Further training in fine-tuning the MCF detection

(correlators and image rotation) Further training in fine-tuning the STRESS detection Further training in fine-tuning the CSBCLO detection

(advanced settings: algorithms)


Further training in fine-tuning the MCF detection (correlator and image rotation)

Further training in fine-tuning the STRESS detection Further training in fine-tuning the CSBCLO detection Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Expert Settings



Machine



and adjusters.

Prerequisites


chinery


module

Aims






Teaching resources




the machine

Assessment


1 day

General presentation of the machine (in the classroom and on simulators) Presentation of the detection Presentation of the user interfaces Job change principle (article record, optical settings) Adjusting the detection


Alarm configuration Saving images and virtual samples Carrying out a job change Adjusting the detection Questions and assessment

Availability

Performance

Job change

Additional station (LNMP/LNMC/SPIKE/CRBC)


2 1 3

Target level



MULTI4 — Adjuster

Machine




Prerequisites


chinery


module

Aims




Location:



customer's articles must be sent at least

15 days before the module


Teaching resources




the machine

Assessment


1 day

General presentation of the machine (in the classroom and on simulators) Job change principle (article record, optical settings) Optimized settings


Carrying out a job change Optimizing settings Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

VIS-RE-714


Machine

Module content

Alarm configuration, maintenance and cleaning

Alarm configuration Calibrating the photoelectric cells Cleaning the cameras, light sources and photoelectric

cells Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Basic maintenance

MULTI4 — Maintenance VIS-MA-711

0.5 day

Target audience



Prerequisites


chinery

Operator module

Aims


maintenance and basic cleaning.




Teaching resources




the machine

Assessment



Machine

Module content

Make mechanical and optical adjustments

Adjusting the cameras Positioning the light sources

Fix mechanical components

Changing components (belts, encoders and motors) Simulation and trouble-shooting Questions and assessment

Availability

Performance

Job change

2 1 3

Target level



1 day

Target audience

The module is designed for mechanical

maintenance technicians.

Prerequisites


chinery

Operator module

Aims

Acquire the knowledge needed to detect

and replace faulty mechanical components.




Teaching resources




the machine

Assessment



Module content

Electronic architecture of the machine

Functional presentation of the electronic components (CALIA, INCA, sources and control boxes)

Presentation of the different electronic architectures. Diagnostic tools

Repair the main electronic components

Programming and changing electronic components (CALIA, INCA, light sources and control boxes)

Simulation and trouble-shooting Questions and assessment

2 1 3


Availability

Performance

Job change



Target audience

The module is designed for electronic

maintenance technicians.

Prerequisites


chinery

Operator module

Aims

Acquire the knowledge needed to detect

and replace faulty electronic components.




Teaching resources




the machine

Assessment


2 days


Module content

IT architecture of the machine (in the classroom and on simulators) Data retrieval and backups Functional presentation of the IT components Cloning hard drives Networking

Fixing the main IT components (on the machine)


2 1 3


Availability

Performance

Job change

IT maintenance


Target audience

The module is designed for IT maintenance

technicians or adjusters.

Prerequisites


chinery

Operator module

Aims


IT maintenance on the machine.




Teaching resources




the machine

Assessment


1 day


Module content

2 1 3


Availability

Performance

Job change

Full maintenance


General presentation of the machine

(in the classroom and on simulators)

Presentation of the mechanical and optical assemblies Positioning the light source Changing belts, encoders and motor

Electronics architecture Description and role of the printed circuit boards Diagnostic tools Programming and changing the main electronic compo-

nents

Computing architecture Data retrieval and backups Cloning hard drives Networking

Repairing the main components (on the machine)

Mechanical Changing components Simulation and trouble-shooting


IT Practical exercises Operations on hard drives (installing a new hard drive

and configuring a backup hard drive)


4 days

Target audience



Prerequisites


chinery

Operator module

Aims







Teaching resources




the machine

Assessment



MCAL4/MULTI4 modules

VIS-MA-311: Full maintenance of MCAL4/MULTI4

Combination of inspection machines

body, finish and base


5 days

Machine



and adjusters.

Prerequisites


chinery

Operator module

Aims







Teaching resources




the machine

Assessment


General presentation of the machines (in the classroom and on simulators) Presentation of the mechanical assemblies The principle of changing light sources, cameras,

encoders, belts and gear motors

Presentation of the electronic equipment Description and role of the printed circuit boards Diagnostic tools Programming and changing boards

Presentation of the IT architecture Data retrieval and backups Cloning hard drives Networking

Getting the feel of the machines

Mechanical Changing components Adjusting the cameras Simulation and trouble-shooting




Availability

Performance

Job change

2 1 3

Target level

Full maintenance of MCAL4/MULIT4

MCAL4 / MULTI4 — Maintenance VIS-MA-311


Multi-inspection machine

MX4 modules

CAR-OP- 301: Basic operation

CAR-RE-301: Detection adjustments

CAR-RE-302: Adjustments specific to customer's product(s)

CAR-MA-301: Basic maintenance

CAR-MA-302: Mechanical maintenance

CAR-MA-303: Electronic maintenance

CAR-MA-304: Full maintenance

CAR-RE-501: ATLAS detection adjustments

CAR-MA-501: Full ATLAS maintenance

CAR-RE-502: NCG detection adjustments

CAR-MA-502: Full NCG maintenance

CAR-RE-503: NCL detection adjustments

CAR-MA-503: Full NCL maintenance

General presentation of the machines (in the classroom and on simulators) Presentation of the mechanical assemblies The principle of changing light sources, cameras,

encoders, belts and gear motors

Presentation of the electronic equipment Description and role of the printed circuit boards Diagnostic tools Programming and changing boards



Mechanical Changing components Adjusting the cameras Simulation and trouble-shooting





Target audience


Prerequisites


chinery.

Aims

Acquire the knowledge needed to restart the

MX4 machine (after an alarm stop) and ope-

rate it.




Teaching resources



Assessment


Machine


2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Presentation of the MX4 General presentation:

- Mechanical - Electric - Electronic - Inspections

Line management Presentation of the user interfaces Operating the MX4

Getting the feel of the MX4 (on the machine)

Navigating in the user interface Statistics/Last 10 rejects menus Mould management Marker management Sampling Fault management (physical and software) Machine safety Questions and assessment

Availability

Performance

Job change

Basic operation

MX4 — Operator CAR-OP-301


Machine


Target audience


and adjusters.

Prerequisites


chinery.

Aims






Teaching resources



the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the MX4 Description of the machine:

- kinematics - electronics - interactions with line management

Presentation of the equipment Line management Presentation of the user interfaces and different menus Operating the MX4 Job change principles Adjusting the Calibration detection Adjusting the DIP (leak) detection Adjusting the Checks detection Adjusting the contactless thickness measurement detec-

tion Adjusting the mould number reader Adjusting the Ovalization detection


Operating the MX4 Carrying out job changes Adjusting the Calibration detection Adjusting the DIP (leak) detection Adjusting the Checks detection Adjusting the contactless thickness measurement detec-

tion Adjusting the Ovalization detection Adjusting the mould number reader Alarm configuration Questions and assessment

Availability

Performance

Job change


MX4 — Adjuster CAR-RE-301

2 1 3

Target level



MX4 — Adjuster

Machine




Prerequisites


chinery


module

Aims




Location:



customer's article drawings must be sent

at least 1 months before the module and

the articles 15 days before the module


Teaching resources




the machine

Assessment


1 day

General presentation of the machine (in the classroom and on simulators) Operating the MX4 Job change principle (article record, transport) Optimized settings


Operating the MX4 Carrying out a job change Optimizing settings Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

CAR-RE-302


0.5 day

Machine



and adjusters.

Prerequisites


chinery

Aims


machine maintenance and level-one repairs.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Cleaning and mechanical, electric, electronic and optical

maintenance Presentation of the various elements Calibrating the photoelectric cells


Cleaning and maintenance Questions and assessment

Basic maintenance

MX4 — Maintenance CAR-MA-301


1 day

Machine



and adjusters.

Prerequisites


chinery

Aims


mechanical maintenance on the machine.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

Mechanical architecture of the machine (in the classroom and on simulators) Changing consumables Changing mechanical components


Changing mechanical components (Belts, control parts) Simulation and trouble-shooting mechanical problems Questions and assessment

2 1 3

Target level




2 days

Machine



and adjusters.

Prerequisites


chinery

Aims


electronic maintenance on the machine.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

Electronic architecture of the machine (in the classroom and on simulators) Printed circuit board functions Communication and networks between the different

components Programming electronic components Diagnostic tools


Programming and changing electronic components (inverters, PLC, printed circuit boards)

Using the diagnostic tools Understanding the wiring diagram Simulation and trouble-shooting Questions and assessment

2 1 3

Target level




4 days Module content

Target audience



Prerequisites


chinery

Aims







Teaching resources



the machine

Assessment


2 1 3

Target level

General presentation of the machine Cleaning and mechanical, electric, electronic and optical

maintenance

Mechanical architecture of the machine

Changing consumables Changing mechanical components (Belts, control parts) Principles and job change


Printed circuit board functions Communication and networks between the different

components Programming and changing electronic components

(inverters, PLC, printed circuit boards) Using the diagnostic tools Understanding the wiring diagram

IT architecture of the machine

Data retrieval and backups Cloning hard drives Networking



Machine

Availability

Performance

Job change

Full maintenance



Machine


Target audience


and adjusters.

Prerequisites


chinery.

Have completed the adjuster module for the ATLAS host ma-

chine

Aims

Acquire the knowledge needed to adjust and

operate the ATLAS detection.




Teaching resources


Practical exercises


the machine

Assessment


General presentation of the ATLAS detection (in the classroom) Concept and operating principle Accessing the menus, navigation Description of the Settings menu Description of the Production (Run) menus Article management principle Job change principle

Getting the feel of the ATLAS (on the machine)

Running the ATLAS on the host machine Carrying out job changes Adjusting the ATLAS detection alarm configuration Questions and assessment

Availability

Performance

Job change

ATLAS detection adjustments

ATLAS detection — Adjuster CAR-RE-501

2 1 3

Target level



Target audience



Prerequisites


chinery

Have completed the operator module for the ATLAS host ma-

chine

Aims


full maintenance of the ATLAS (mechanical,

electronic and IT).




Teaching resources


Practical exercises


the machine

Assessment


2 1 3

Target level

General presentation of the ATLAS detection Concept and operating principle Routine maintenance of the ATLAS detection

(mechanical, electronic and IT) Navigation and accessing the various menus


Printed circuit board functions Communication between the ATLAS and the host

machine Programming and changing electronic components

(Printed circuit boards, cameras, PC, light sources) Using the diagnostic tools Understanding the wiring diagram


Data retrieval and backups Cloning hard drives

Getting the feel of the detection (on the machine)

Practical exercises Trouble-shooting and simulation of faults Questions and assessment

Machine

Availability

Performance

Job change

Full ATLAS maintenance

ATLAS detection — Maintenance CAR-MA-501


Machine

Module content 0.5 day

Target audience


and adjusters.

Prerequisites


chinery.


module the NCG's host machine

Aims


operate the NCG detection




Teaching resources


Practical exercises


the machine

Assessment


General presentation of the NCG detection (in the classroom and on simulators) Concept and operating principle Accessing the menus, navigation Description of the Settings menu Description of the Production (Run) menus Article management principle

Getting the feel of the NCG detection (on the machine)

Running the NCG on the host machine Carrying out job changes Adjusting the NCG detection alarm configuration Questions and assessment

Availability

Performance

Job change

NCG detection adjustments

NCG detection — Adjuster CAR-RE-502

2 1 3

Target level


0,5 day Module content

Target audience



Prerequisites


machinery

Have completed the operator module for

the NCG host machine

Aims

Acquire the knowledge needed to carry out full maintenance on the NCG (mechanical,

electronic and IT).




Teaching resources


Pratical exercises


on the machine

Assessment


2 1 3

Target level

General presentation of the NCG detection

Concept and operating principle Routine maintenance of the NCG

detection (mechanical, electronic and IT) Navigation and accessing the various menus


The detection's function Communication and networks with the host machine Programming and changing electronic components

(Printed circuit boards, cameras, PC, light sources) Using the diagnostic tools Understanding the wiring diagram



Machine

Availability

Performance

Job change

Full NCG maintenance

NCG — Maintenance CAR-MA-502


Machine

Module content 0,5 day

Target audience

This module is designed for line operators and adjusters.

Prerequisites


machinery .

Have completed the adjuster module for

the NCL host machine

Aims


run the NCL detection




Teaching resources


Pratical exercises


on the machine

Assessment


General presentation of the NCL detection (in the class-

room and on simulators)

Concept and operating principle Navigation and accessing the various menus Description of the settings menu Description of the Production (Run) menus Articles management principle

Getting the feel of the NCL detection (on the machine)

Running the NCL on the host machine Carrying out job changes Adjusting the NCL detection Alarm configuration Questions and assessment

Availability

Performance

Job change

NCL detection adjustments

NCL detection — Adjuster CAR-RE-503

2 1 3

Target level


0,5 day Module content

Target audience



Prerequisites


machinery

Have completed the operator

module for the NCL host machine

Aims

Acquire the knowledge needed to carry out full maintenance on the NCL (mechanical,

electronic and IT).




Teaching resources


Pratical exercises


the machine

Assessment


2 1 3

Target level

General presentation of the NCL detection Concept and operating principle Routine maintenance of the NCL detection (mechanical,

electronic and IT) Navigation and accessing the various menus


The detection’s function Communication and networks with the host machine Programming and changing electronic components (Printed

circuit boards, cameras, PC, light sources) Using the diagnostic tools Understanding the wiring diagram



Machine

Availability

Performance

Job change

NCL Full Maintenance

NCL detection — Maintenance CAR-MA-503


MCAL3 modules

VIS-OP-601 : Operation

VIS-RE-601 : Detection adjustment

VIS-RE-602 : Expert settings

VIS-RE-603 : Adjustments specific to customer’s product(s)

VIS-MA-601: Basic Maintenance

VIS-MA-602 : Mechanical Maintenance

VIS-MA-603 : Electronic Maintenance

VIS-MA-604 : IT Maintenance

VIS-MA-605 : Full Maintenance



Machine


2 1 3

Target level

Availability

Performance

Job change

Basic operation

MCAL3 — Operator

Target audience


Prerequisites


machinery.

Aims


the machine.




Teaching resources



Assessment



MCAL3 presentation Presentation of the ASPECT, STRESS and DIM inspection

systems Presentation of the equipment Line management Presentation of the user interfaces Operation of the MCAL3


Navigating in the user interface Resetting the counters Resetting the alarms Sampling Saving images and virtual samples Questions and assessment

VIS-OP-601


Machine


Target audience

The module is designed for line operators

and adjusters.

Prerequisites


chinery.

Aims


machine (job change) and operate it .




Teaching resources


Demonstration and practical exercises on the machine

Assessment



Presentation of the MCAL3 Presentation of the ASPECT, STRESS and DIM inspection

systems Presentation of the equipment Line management Presentation of the user interfaces Operation of the MCAL3 Job change principes

(article record, optical settings) Adjusting the SIDEWALL detection Adjusting the STRESS detection Adjusting the DIM detection


Operation of the MCAL3 Alarm configuration Saving images and virtual samples Carrying out a job change Adjusting the SIDEWALL detection Adjusting the STRESS detection Adjusting the DIM detection Questions and assessment

Availability

Performance

Job change



2 1 3

Target level


Machine


Target audience

The module is designed for line operators and

expert adjusters

Prerequisites


machinery

Have completed the adjuster module

Aims




Location: on site or at TIAMA

Vourles


Teaching resources



the machine

Assessment


General Presentation of the machine


Operation of the MCAL3 Further training in fine-tuning the SIDEWALL detection Further training in fine-tuning the STRESS detection Further training in fine-tuning the DIM detection


Operation of the MCAL3 Further training in fine-tuning the SIDEWALL detection Further training in fine-tuning the STRESS detection Further training in fine-tuning the DIM detection Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Expert Settings



Machine


Target audience


expert adjusters

Prerequisites


machinery


Aims


machine according to the customer’s article.


Location:

- on the customer’s site


customer's articles must be sent at

least 15 days before the module


Teaching resources



the machine

Assessment


General Presentation of the machine Operation of the MCAL3 Job change principes

(article record, optical settings) Optimized settings


Operation of the MCAL3 Carrying out a job change Optimized settings Questions and assessement

Availability

Performance

Job change

2 1 3

Target level

Adjustments specific to customer's products



0,5 day

Machine




Prerequisites


machinery

Operator module

Aims

Acquire the knowledge needed to adjust

the machine (job change) and operate it.




Teaching resources



on the machine

Assessment



Cleaning the cameras, light sources and photoelectric cells Calibrating the photoelectric cells


Alarm configuration Cleaning the cameras, light sources and photoelectric cells Calibrating the photoelectric cells Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Basic Maintenance



0,5 day

Machine




Prerequisites


machinery

Operator module

Aims

Acquire the knowledge needed to carry ou

the mechanical maintenance on the machine.




Teaching resources



on the machine

Assessment



Changing components (encoder) Adjusting the cameras


Changing components (encoder) Adjusting the cameras Trouble-shooting Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Mechanical Maintenance



2 days

Machine




Prerequisites


machinery

Operator module

Aims


the electronic maintenance of the machine.




Teaching resources



on the machine

Assessment



Programming and changing electronic components (IA 2000, I 02, IES and light sources)

Diagnostic tools


Programming and changing electronic components (IA 2000, I 02, IES and light sources)

Simulation and trouble-shootings Questions and assessment

2 1 3


Availability

Performance

Job change





Target audience



Prerequisites


machinery

Operator module

Aims


the IT maintenance of the machine.




Teaching resources



on the machine

Assessment






2 1 3


Availability

Performance

Job change

IT maintenance



4 days

Machine




Prerequisites

Experience in handling manufac-

turing machinery

Operator module

Aims

Acquire the knowledge needed to carry

out full maintenance of the machine



Location: on site or at TIAMA

Vourles


Teaching resources



the machine

Assessment


2 1 3

Target level


Presentation of the mechanical assemblies The principle of changing light sources, cameras and en-

coders Presentation of the electronic assemblies Description and role of the printed circuit boards Diagnostic tools Programming and changing printed circuit boards

Presentation of the IT architecture Data retrieval and backups Networking Cloning hard drives


Mechanical Changing components (encoder) Adjusting the cameras Trouble-shooting

Electronic Programming and changing electronic components

Trouble-shooting

IT Practical exercises Questions and assessment

Availability

Performance

Job change

Full maintenance



MULTI3 modules

VIS-OP-701 : Operation

VIS-RE-701 : Detection adjustments

VIS-RE-702 : Expert settings

VIS-RE-703 : Additional station

VIS-RE-704 : Adjustments specific to customer’s product(s)

VIS-MA-701 : Basic maintenance

VIS-MA-702 : Mechanical maintenance

VIS-MA-703 : Electronic maintenance

VIS-MA-704 : IT maintenance

VIS-MA-705 : Full maintenance

Finish and base inspection machine (MCF/STRESS/CSBCLO)


Target audience

The module is designed for the line operators.

Prerequisites


machinery

Aims


the machine.




Teaching resources



the machine

Assessment


Machine


2 1 3

Target level



Presentation of the MULTI3 Presentation of the MCF, CSBCLO, CRB inspection

systems Presentation of the equipment Line management Presentation of the user interfaces


Operating the MULTI3 Resetting the counters Resetting the alarms Sampling Saving images and virtual samples Questions and assessment

Availability

Performance

Job change

Basic operation

MULTI3 — Operator VIS-OP-701


Machine


Target audience


adjusters.

Prerequisites


machinery

Aims






Teaching resources



the machine

Assessment



Presentation of the MULTI3 Presentation of the MCF, STRESS, CSBCLO, CRBC,

LNMP, LNMC, BNR inspection systems Presentation of equipment Line management Presentation of the user interfaces Operating the MULTI3 Job change principle

(article record, optical settings ) Adjusting the MCF detection Adjusting the STRESS detection Adjusting the CSBC or CSBCLO detection


Operating the MULTI3 Alarm configuration Saving images and virtual samples (depending of the

version) Carrying out a job change Adjusting the MCF detection Adjusting the STRESS detection Adjusting the CSBC or CSBCLO detection Questions and assessment

Availability

Performance

Job change

Detection adjustment


2 1 3

Target level


Machine


Target audience


expert adjusters.

Prerequisites


machinery


Aims






Teaching resources



the machine

Assessment



Operating the MULTI3 Further training in fine-tuning the MCF detection Further training in fine-tuning the STRESS detection Further training in fine-tuning the CSBC standard detection Further training in fine-tuning the CSBCLO detection

(advanced settings: algorithms ) Further training in fine-tuning the LNMα detection Further training in fine-tuning the CRBC detection Further training in fine-tuning the BNR detection


Operating the MULTI3 Further training in fine-tuning the MCF detection Further training in fine-tuning the STRESS detection Further training in fine-tuning the CSBC standard detection Further training in fine-tuning the CSBCLO detection Further training in fine-tuning the LNMα detection Further training in fine-tuning the CRBC detection Further training in fine-tuning the BNR detection Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Expert settings



Machine



adjusters.

Prerequisites


machinery


Aims






Teaching resources



the machine

Assessment


1 day


Presentation of the detection Presentation of the user interfaces Job change principle

(article record, optical settings ) Adjusting the detection


Alarm configuration Saving images and virtual samples Carrying out a job change Adjusting the detection Questions and assessment

Availability

Performance

Job change

Additional station


2 1 3

Target level



MULTI3 — Adjuster

Machine



expert adjusters.

Prerequisites


machinery


Aims


machine according to the customer’s article.


Location:

- on the customer’s site


customer's articles must be sent at

least 15 days before the module


Teaching resources



the machine

Assessment


1 day


Operating the MULTI3 Job change principle

(article record, optical settings) Optimizing settings


Operating the MULTI3 Carrying out a job change Optimizing settings Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

VIS-RE-704


0,5 day

Machine



adjusters.

Prerequisites


machinery

Operator module

Aims


maintenance on the machine.




Teaching resources



Assessment



Operating the MULTI3 Cleaning the cameras, light sources and photoelectric cells Calibrating the photoelectric cells


Operating the MULTI3 Alarm configuration Cleaning the cameras, light sources and photoelectric cells Calibrating the photoelectric cells Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Basic maintenance



1 day

Machine




Prerequisites


machinery

Operator module

Aims


mechanical maintenance on the machine




Teaching resources



on the machine

Assessment

Each trainee is monitored during practicals


Changing components (belts, encoders and motors) Adjusting the cameras Positioning the light sources


Operating the MULTI3 Changing components (belts, encoders and motors) Adjusting the cameras Simulation and trouble-shooting Questions and assessment

Availability

Performance

Job change

2 1 3

Target level




Target audience



Prerequisites


machinery

Operator module

Aims


electronic maintenance on the machine




Teaching resources



on the machine

Assessment




Operating the MULTI3 Diagnostic tools


Operating the MULTI3 Programming and changing the electronic components

IA 512, IA 2000, PC, light sources and control boxes) Simulation and trouble-shooting Questions and assessment

2 1 3


Availability

Performance

Job change




Target audience



Prerequisites


machinery

Operator module

Aims

Acquire the knowledge needed to carry out IT

maintenance on the machine.




Teaching resources



on the machine

Assessment



IT Architecture of the machine



Operating the MULTI3 Practical exercises Questions and assessment

2 1 3


Availability

Performance

Job change

IT maintenance




Target audience



Prerequisites


machinery

Operator module

Aims







Teaching resources



the machine

Assessment


2 1 3

Target level


Presentation of the mechanical assemblies Positioning the light source and cameras Changing belt, encoders and motor

Presentation of the electronic assemblies Description and role of the printed circuit boards Diagnostic tools Programming and changing the printed circuit boards



Mechanical Changing components Adjusting cameras Simulation and trouble-shooting

Electronic Programming and changing the electronic components Simulation and trouble-shooting

IT Practical exercises Questions and assessment

Machine

Availability

Performance

Job change

Full maintenance



Combinaison of inspection machines

body, finish and base

MCAL3 / MULTI3 modules

VIS-MA-301 : Full maintenance of the MCAL3 / MULTI3


5 days

Machine



adjusters.

Prerequisites


machinery

Operator module

Aims







Teaching resources



Assessment

Each trainee is monitored during practi-

cals

General presentation of the machines

Presentation of the mechanical assemblies Principle of changing light sources, cameras, encoders,

belts and gear motors

Presentation of the electronic equipment

Description and role of printed circuit boards Diagnostic tools Programming and changing the boards

Presentation of the IT architecture Data retrieval and backups Cloning the hard drives Networking


Mechanical Changing components Adjusting the cameras Trouble-shooting

Electronic Programmation et changement des composants

électroniques Résolution de pannes

IIT Exercises pratiques


Availability

Performance

Job change

2 1 3

Target level

Full maintenance of the MCAL3 / MULTI3

MCAL3 / MULTI3 — Maintenance VIS-MA-301


General presentation of the machines

Presentation of the mechanical assemblies Principle of changing light sources, cameras, encoders,

belts and gear motors

Presentation of the electronic equipment

Description and role of printed circuit boards Diagnostic tools Programming and changing the boards

Presentation of the IT architecture Data retrieval and backups Cloning the hard drives Networking


Mechanical Changing components Adjusting the cameras Trouble-shooting

Electronic Programmation et changement des composants

électroniques Résolution de pannes

IIT Exercises pratiques


CHECK+V6 modules

CAR-OP-001 : Basic operation

CAR-RE-001 : Detection adjustments

CAR-RE-002 : Expert settings

CAR-MA-001 : Basic maintenance

CAR-MA-002 : Mechanical maintenance

CAR-MA-003 : Electronic maintenance

CAR-MA-004 : IT maintenance

CAR-MA-005 : Full maintenance

Multi-inspection machines


Target audience


adjusters.

Prerequisites


machinery

Aims

Acquire the knowledge needed to restart

the CHECK+V6 machine (after an alarm

stop) and operate it.




Teaching resources



the machine

Assessment


Machine


2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Presentation of the CHECK+V6 General presentation:

- Mechanical - Electric - Electronic - Controls

Line management Presentation of the user interfaces Operating the CHECK+V6

Getting the feel of the CHECK+V6 (on the machine)

Navigating in the user interfaces Statistics / Last 10 rejects menus Mould management Marker management Sampling Fault management (physical and software) Machine safety Questions and assessment

Availability

Performance

Job change

Basic operation

CHECK+V6 — Operator CAR-OP-001


Machine


Target audience


adjusters.

Prerequisites


machinery

Aims






Teaching resources



the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the CHECK+V6 Description of the machine:

- Kinematics - electronics - interactions with line management

Presentation of the equipment Line management Presentation of the user interfaces and all the menus Operating the CHECK+V6 Job change principles Adjusting the calibration detection Adjusting the DIP (leak) detection Adjusting the Checks detection Adjusting the contactless thickness measurement detec-

tion Adjusting the mould number reader Adjusting the Ovalization detection


Operating the CHECK+V6 Carrying out job changes Adjusting the calibration detection Adjusting the DIP (leak) detection Adjusting the Checks detection Adjusting the contactless thickness measurement detec-

tion Adjusting the Ovalization detection Adjusting the mould number reader Alarm configuration Questions and assessment

Availability

Performance

Job change


CHECK+V6 — Adjuster CAR-RE-001

2 1 3

Target level


Machine


Target audience



Prerequisites


machinery


Aims






Teaching resources



the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Review of the user interfaces and all the menus Line management Review of job change principles Inpection operating principles Electronic architecture principles Communication between the different components Further training in fine-tuning the Calibration detection Further training in fine-tuning the DIP (leak) detection Further training in fine-tuning the Checks detection Further training in fine-tuning the contactless thickness measurement detection Further training in fine-tuning the mould number reader Further training in fine-tuning the Ovalization detection Optimizing results


Operating the CHECK+V6 Further training in job changes Expert kinematics adjustments Further training in fine-tuning the Calibration detection Further training in fine-tuning the DIP (leak) detection Further training in fine-tuning the Checks detection Further training in fine-tuning the contactless thickness measurement detection Further training in fine-tuning the mould number reader Further training in fine-tuning the Ovalization detection Alarm configuration Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Expert settings

CHECK+V6 — Adjuster CAR-RE-002


0,5 day

Machine



and adjusters.

Prerequisites


machinery

Operator module

Aims


machine maintenance and level-one repairs.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

2 1 3

Target level


maintenance Presentation of the various elements Presentation and operation of the PCs and printed circuit

boards Calibrating of the photoelectric cells


Alarm configuration Cleaning and maintenance Questions and assessment

Basic maintenance

CHECK+V6 — Maintenance CAR-MA-001


1 day

Machine



and adjusters.

Prerequisites


machinery

Operator module

Aims


the mechanical maintenance of the machine.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

Mechanical architecture of the machine (in the classroom and on simulators) Changing consommables Changing mechanical components Job change principles


Changing the mechanical components (Belts, control parts)

Simulation and trouble-shooting mechanical problems Job change Questions and assessment

2 1 3

Target level




2 days

Machine



and adjusters.

Prerequisites


machinery

Operator module

Aims


the electronic maintenance of the machine.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

Electronic architecture of the machine (in the classroom and on simulators) Printed circuit board functions Communication and networks between the different

components Programming electronic components Operation of the resynchronization sensor Diagnostic tools


Programming and changing the electronic components (inverters, PLC, printed circuit boards)

Using the diagnostic tools Understanding the wiring diagram Simulation and trouble-shooting Questions and assessment

2 1 3

Target level




0,5 day

Machine



and adjusters.

Prerequisites


machinery

Operator module

Aims


the IT maintenance of the machine.




Teaching resources



the machine

Assessment


Availability

Performance

Job change

IT architecture of the machine (in the classroom and on simulators) Data retrieval and backups Cloning the hard drives Networking



2 1 3

Target level

IT maintenance




Target audience



Prerequisites


machinery

Operator module

Aims


the full maintenance of the machine





Teaching resources



the machine

Assessment


2 1 3

Target level

General presentation of the machine Cleaning and mechanical, electric, electronic and optical

maintenance


Changing consommables Changing mechanical components

(Belts, control parts)

Job change principles


Printed circuit board functions Communication and networks between the different

components Programming and changing the electronic components

(inverters, PLC, printed circuit boards) Using the diagnostic tools Understanding the wiring diagram


Data retrieval and backups Cloning the hard drives Networking



Machine

Availability

Performance

Job change

Full maintenance



HOT mass training

HOT-RE-001 : Adjustments

HOT-RE-002 : Expert settings

HOT-MA-001 : Full maintenance


Machine

Module content 1 hr

Target audience

The module is designed for adjusters and

line supervisors.

Prerequisites


chinery.

Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the HOT mass machine General presentation:

- Architecture - Configuration - Weight measurement

Presentation of the user interfaces Operating the system Presentation of the settings screens Presentation of the functions

Getting the feel of the HOT mass (on the machine)

Handling the system Changing camera settings Questions and assessment

Availability

Performance

Job change

Adjustments

HOT mass — Adjuster HOT-RE-001

2 1 3

Target level


Machine


Target audience

The module is designed for adjusters and

line supervisors.

Prerequisites


machinery


Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the HOT mass machine General presentation:

- Architecture - Configuration - Weight measurement

Presentation of the user interfaces Operating the system Presentation of the settings screens Presentation of the functions Presentation of the expert HOT mass functions


Handling the system Changing camera settings Expert assessment of the system Questions and assessment

Availability

Performance

Job change

Expert settings

HOT mass — Adjuster HOT-RE-002

2 1 3

Target level


2 hr

Machine



department .

Prerequisites


machinery

Aims

Acquire the knowledge needed for routine

maintenance of the machine.




Teaching resources



the machine

Assessment




boards Changing electronic components Basic training in adjusting the settings Trouble-shooting


Cleaning and maintenance Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Full maintenance

HOT mass — Maintenance HOT-MA-001


Formations HOT lab

HOT-OP-201 : Basic operation


HOT-RE-202 : Expert settings



Target audience

The module is designed for hot end line

operators.

Prerequisites


machinery.

Aims

Acquire the knowledge needed to restart and

operate the HOT lab.




Teaching resources




the machine

Presentation of the SOPs (Standard

operating procedure)

Assessment


Machine


2 1 3

Target level

General presentation of the machine (in the classroom and on simulators) Presentation of the HOT lab

General Presentation: - Mechanical - Electric - Electronic - Inspection (sidewall, transport, radiation, dimensional)

Presentation of the user interfaces Operating the HOT Lab in conjunction with the glass-

making process


Navigating in the operator user interfaces Associating HOT lab statistics with actions on the

manufacturing process Statistics/Statistical data processing menus Machine safety Questions and assessment

Availability

Performance

Job change

Basic operation

HOT lab — Operator HOT-OP-201


Machine


Target audience

The module is designed for adjusters, the

Quality department and line supervisors.

.Prerequisites


machinery.

Aims



.Practical arrangements



Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the HOT lab

General Presentation: - Mechanical - Electric - Electronic - Inspection (sidewall, transport, radiation, dimensional) - Automatic loading robot

Presentation of the user interfaces Operating the HOT lab Presentation of the settings screens Presentation of the algorithms Managing manual and automatic modes


Using and exploiting algorithms Associating production lines with the HOT lab Statistics / Statistical data processing menus Adjusting internal and external dimensional inspection AdjustingThickness inspection Adjusting Thickness inspection Job change Adjusting and using the robot arm Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Adjustments

HOT lab — Adjuster HOT-RE-201


Machine


Target audience

The module is designed for adjusters, the

Quality department and line supervisors.

Prerequisites


machinery


Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the HOT lab machine Presentation and configuration of the advanced settings Presentation of the settings screens Presentation of the algorithms Managing manual and automatic modes


Using and exploiting algorithms Associating production lines with the HOT lab Statistics / Statistical data processing menus Further training in fine-tuning internal and external

dimensional inspection Further training in fine-tuning Thickness inspection Further training in fine-tuning Weight inspection Optimizing job changes Adjusting and using the robot arm Questions and assessment

Availability

Performance

Job change

Expert settings

HOT lab — Adjuster HOT-RE-202

2 1 3

Target level


1 day

Machine



department or operators.

Prerequisites


chinery

Aims






Teaching resources



the machine

Assessment




boards Changing and programming electronic components Trouble-shooting


Cleaning and maintenance: camera and air conditioning Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Full maintenance

HOT lab — Maintenance HOT-MA-201


Process assistance machine at the hot end

ICARE modules

HOT-OP-301 : Basic operation


HOT-RE-302 : Settings and expert assessment

HOT-RE-303 : Operation / Supervision

HOT-MA-301 : Basic maintenance



Target audience

The module is designed for line operators on

IS machine.

Prerequisites


machinery and knowledge of the glass-

making process.

Aims

Acquire the knowledge needed to restart and operate the

ICARE machine.




Teaching resources




the machine



Assessment


Machine


General presentation of the machine (in the classroom and on simulators) Presentation of the ICARE machine

General Presentation : - Electric - Electronic

- Inspections (sidewall, transport, radiation, dimensional)

Presentation of the user interfaces Operating the ICARE in conjunction with the glass-making

process

Getting the feel of the ICARE (on the machine)

Navigating in the operator user interfaces Associating ICARE statistics with actions

on the manufacturing process Statistics / Statistical data processing menus Machine safety Questions and assessment

Availability

Performance

Job change

Basic operation

ICARE — Operateur HOT-OP-301

2 1 3

Target level


Machine

Module content 1,5 days

Target audience

The module is designed for adjusters.

Prerequisites


machinery.

Aims






Teaching resources




the machine

Assessment


General presentation of the machine (in the classroom and on simulators) Presentation of the ICARE machine General Presentation :

- Electric - Electronic


Presentation of the user interfaces Presentation of the settings screens


Navigating in the operator user interfaces Statistics / Statistical data processing menus statistics/images Adjusting Sidewall inspection Adjusting Transport inspection Adjusting Radiation inspection Adjusting Dimensional inspection Job change Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Adjustments

ICARE — Adjuster HOT-RE-301


Machine

Module content 2,5 days

Target audience

The module is designed for line supervisors

and adjusters.

Prerequisites


machinery.

Aims






Teaching resources




the machine

Assessment



General Presentation: - Electric - Electronic


Presentation of the user interfaces Presentation of the settings, configuration and

maintenance screens Operating the ICARE in conjunction with the glass-making

process


Navigating in the operator user interfaces Statistics / Image statistical data processing menus Mechanical and optical adjustments to the ICARE Further training in fine-tuning Sidewall inspection Further training in fine-tuning Transport inspection Further training in fine-tuning Radiation inspection Further training in fine-tuning Dimensional inspection Job change Configuration of the machine Viewing diagnostics screens Initial trouble-shooting Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Settings and expert assessment

ICARE — Adjuster HOT-RE-302


Machine


Target audience

This module is designed for furnace managers

or production managers.

Prerequisites


machinery.

Aims

Acquire the knowledge needed to extract

machine data and check line performance.




Teaching resources




the machine



Assessment



General Presentation: - General operation


Presentation of the user interfaces Presentation of the statistics/images screens


Statistics / image statistical data processing menus Viewing and extracting reports Analysing statistics Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Operation / Supervision

ICARE — Operating manager HOT-RE-303


0,5 day

Machine


This module designed for the maintenance department or operators.

Prerequisites


machinery

Aims






Teaching resources



the machine

Assessment




boards


Cleaning and maintenance: camera and air conditioning Controlling fluids Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Basic maintenance

ICARE — Maintenance HOT-MA-301


1 day

Machine


This module designed for the maintenance department.

Prerequisites


machinery

Aims

Acquire the knowledge needed for full





Teaching resources




the machine

Assessment




boards Diagnostic tools IT diagnostics Electric diagnostics Hydraulic diagnostics Remplacing and programming machine components


Cleaning and maintenance: camera and air conditioning IT Diagnostics Electric diagnostics Hydraulic diagnostics and fluid control, cooling Replacing and programming machine components Mechanical and optical adjustments to the ICARE Questions and assessment

Availability

Performance

Job change

2 1 3

Target level

Full maintenance

ICARE — Maintenance HOT-MA-302

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