Trailing Cables - · PDF fileTrailing cables are used for high mechanical stress, ......

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Trailing Cables

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Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and torsional stress.

Trailing cables are frequently used in building machinery, conveyors and lifting systems, and cranes.

Trailing Cables

Contents

PageDescription

G 4TROMM-PUR-H, trailing, halogen-free .............................................................................................................................................

G 5TROMM-PUR, PUR trailing and control cable, halogen-free ..............................................................................................................................

G 6NSHTÖU, drum cable, VDE approved ......................................................................................................................................................

G 7(N)SHTÖU-V, Trailing-Cable ......................................................................................................................................................................

G 8HELUSPREADER YSLTÖ-J, spreader cable for vertical basket enterprise ............................................................................................................

G 9(N)TSCGEWÖU, extremely torsionally stiff ....................................................................................................................................................

G 3

TROMM-PUR-H trailing, halogen-free

PropertiesCable structureTechnical dataBare copper, extra fine wire conductor toVDE 0295 cl. 6 and IEC 60228 cl. 6

Trailing cable acc. to UL AWM Style 20235CSA/AWM

PUR outer sheath, low adhesion, abrasionresistant, halogen-free, resistant to UV, oil,hydrolysis and microbial attackTemperature range

flexing -40 °C to +80 °Cfixed installation -50 °C to +80 °C

TPE core insulationPUR sheath: self-extinguishing and flameretardant according to VDE 0482-332-1-2,DIN EN 60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

Core colours up to5 cores acc. to DIN VDE 0293,6 or more cores black with white numbers+ gnye

Nominal voltageacc. to VDE 600/1000 Vacc. to UL 1000 V Due to the PUR outer jacket, the cable is

resistant against ozone and radiation, aswell as oils, greases and petrol

Cores stranded around support elementA.c. test voltage, 50 Hzcore/core 4000 V

Polyester fleece wrappingHigh-tensile PUR double sheath withintegrated support braidingInsulation resistance

min. 20 MOhm x km Sheath colour yellowTensile strength s. tableSpeed of motionup to 250 m/minMinimum bending radiusapprox. 6x cable ø

ApplicationSignificantly smaller external diameters, smaller bending radii and reduced weights compared to NSHTÖU cables enable the use of smallerdrive motors and drums, thus providing significant cost savings.> Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneoustensile and torsional stress, for building machinery, conveyors and lifting systems, and cranes. They are used as robust and all-weatherresistant cables in the harshest operating environments in mining and in flexible handling equipment and railway motors. The cables aresuitable for installation in dry, damp and wet environments, as well as outdoors.Notes

During installation and operation the tensile stress on the cable must not exceed 15 N/mm²Acceleration must not exceed 0,4 m/sec²1 to 2 turns should remain on the drum during operation

= The product is conformed with the EC Low-Voltage Directive 2006/95/EG.

Weightapprox.kg / km

Cop.weightkg / km

Outer Øapprox. mm

No.cores xcross-sec.mm²

Part no. Weightapprox.kg / km

Cop.weightkg / km

Outer Øapprox. mm


Part no.

157,058,010,24 G 1,577144 270,0154,012,54 G 477161362,0192,014,35 G 477172176,072,010,85 G 1,577145

245,0101,012,97 G 1,577146 409,0230,016,94 G 677162337,0173,018,412 G 1,577147 511,0288,017,85 G 677173526,0259,018,618 G 1,577148 633,0384,019,64 G 1077163662,0345,621,324 G 1,577149 766,0480,020,95 G 1077174901,0432,024,630 G 1,577150 936,0614,023,84 G 1677164

1056,0604,826,542 G 1,577151 1170,0768,025,35 G 1677175208,096,011,74 G 2,577152 1485,0960,027,74 G 2577165263,0120,012,75 G 2,577153 2115,01344,030,14 G 3577166327,0168,014,87 G 2,577154 2600,01920,035,24 G 5077167533,0288,020,412 G 2,577155 3700,02688,040,34 G 7077168725,0432,021,118 G 2,577156 4800,03648,050,64 G 9577169988,0576,024,824 G 2,577157 5900,04608,053,04 G 12077170

1242,0720,027,630 G 2,577158 7100,05760,056,04 G 150771711500,0960,030,040 G 2,5771591800,01200,034,350 G 2,577160

Dimensions and specifications may be changed without prior notice.

G 4

G

TROMM-PUR PUR trailing and control cable, halogen-free

PropertiesCable structureTechnical dataBare copper, fine wire conductors, bunchstranded to DIN VDE 0295 cl. 6, col. 4,BS 6360 cl. 6 and IEC 60228 cl. 6

Special PUR insulation and jacket High flexibility at low temperaturesUsable for foodstuffsAdapted to DIN VDE 0250

Strain bearing support strand Abrasion and tear resistantSpecial core insulation, PURTemperature range

-40 °C to +80 °C(up to +100 °C for short periods)

Loadable under torsional stressSupport core Resistant toCore coding to DIN VDE 0293 (flexiblecables)

Oils and fatsNominal voltageup to 1 mm² U0/U 300/500 Vas of 1,5 mm² U0/U 450/750 V

Non-alcoholic fuels and keroseneCores stranded in layers with optimallay-length

Atmospheric influencesUV-radiation

Core wrapping with fleeceTest voltageup to 1 mm² = 2000 Vas of 1,5 mm² = 2500 V

Oxygen and ozoneSupport braiding of synthetic fibres Microbes and rottingHalogen-free outer jacket PUR Sea and waste water

Breakdown voltageup to 1 mm² = 4000 Vas of 1,5 mm² = 5000 V

colour orange Vibrations

NoteInsulation resistancemin. 20 MOhm x km G = with green-yellow earth core.

AWG sizes are approximate equivalentvalues. The actual cross-section is in mm².

Minimum bending radiusapprox. 10x cable øRadiation resistanceup to 100x106 cJ/kg (up to 100 Mrad)

ApplicationTROMM-PUR has taken the development of the neoprene type cables one step further. It is a robust, all-weather cable, halogen-free, tearand abrasion resistant and suitable for use in drag-chains, in ship docks, on building sites, for conveyor systems, in mining, for tunnels androadbuilding.For the connecting the ski lift terminal positions to the control unit, surveillance of the joining rods in ski lift cables, as feeder cables forvery high currents as for example in pump engineering, mining, locomotive and rail-carriage construction, for oil rig platforms, emergencypower generators etc.


AWG-No.Breaking strainca. kp

Weightapprox. kg / km

Cop.weightkg / km

Outer Øapprox. mm


Part no.

18250320,0154,016,514 G 0,752603517500300,0115,017,512 G 12603617500480,0173,023,018 G 12603716200110,043,09,53 G 1,52603816200220,072,012,55 G 1,52603916250270,0101,015,57 G 1,52604016750450,0173,021,012 G 1,52604116750620,0259,027,018 G 1,52604216750850,0346,030,024 G 1,526043167501100,0533,034,030 G 1,526044167501600,0605,040,042 G 1,52604514200250,096,014,04 G 2,52604614250280,0120,015,05 G 2,52604714300360,0168,018,07 G 2,52604814750740,0288,025,012 G 2,526049147501400,0576,036,024 G 2,526050147501740,0864,040,030 G 2,526051147502050,0998,044,036 G 2,52605212500600,0269,022,07 G 4260538500650,0384,022,04 G 102605465001100,0614,027,04 G 162605567501600,0768,034,05 G 162605945001600,0960,030,04 G 2526056210002050,01344,036,04 G 3526057110002800,01920,042,04 G 5026058

Dimensions and specifications may be changed without prior notice. (RG01)

G 5

NSHTÖU drum cable, VDE approved

PropertiesCable structureTechnical dataTinned copper fine wire conductors, bunchstranded to DIN VDE 0295 cl. 5, BS 6360 cl.5 and IEC 60228 cl. 5

Special-crane-drum cable to DIN VDE 0250part 814

Designed and developed for horizontaldrum-operationPermissible running speed up to120 m/min max.

Temperature rangeflexing -35 °C to +70 °Cfixed installation -40 °C to +70 °C

Rubber core insulation GI1 to DIN VDE 0207part 20 Polychloroprene-rubber (neoprene)-jacket,

extremely cold resistantCore identification to DIN VDE 0293, 6 coresand above with numbering

Max. conductor temperatureunder load +60 °Ccircuit conditions +200 °C

Behaviour in fireTest according to 0482-332-1-2, DIN EN60332-1-2/ IEC 60332-1 (equivalentDIN VDE 0472 part 804 test method B)

Cores stranded (without elongated centralcore) with max. lay-length of 8xø over thestranding layers

Nominal voltage U0/U 0,6/1 kVMax. permissiblenominal voltagesfor three phase and one phase a.c.current installation U0/U 0,7/1,2 kVfor direct current U0/U 0,9/1,8 kV

Textile tape Oil resistantTest according to VDE 0472 part 803, testmethod A

Textile braiding as protection againsttorsion, embedded in inner filling sheath

Due to the neoprene outer jacket, thecables is resistant against ozone and

Neoprene outer jacket, type 5GM2 to DINVDE 0207 part 21

Test voltage 2500 VInsulation resistancemin. 10 MOhm x km radiation, oils, acids, fats, gazoline, solvents

and chemicalsJacket colour black

Minimum bending radius7,5x cable ø During the installation and operation the

tensile stress on conductor may notincrease 15 N/mm²

Radiation resistanceup to 20x106 cJ/kg (up to 20 Mrad)

Accelaration not more than 0,4 m/sec²During operation, 1-2 convolutions shouldremain on the operating drumIn case of high mechanical stress, especiallyof high dynamic tensile stress result highaccelaration, the permissible stress mustbe defined in each case

NoteG = with green-yellow earth core.AWG sizes are approximate equivalentvalues. The actual cross-section is in mm².

ApplicationTrailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensileand torsional stress, for building machinery, conveyors, shifts and cranes.They are used as robust and all weather resistant cables of roughest operations in mining and in flexible handling equipment and railwaymotors. The cables are suitable for outdoor installation in dry, damp and wet places as well in open air.For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for reelingcables. Please read the installation instructions.


AWG-No.Weightapprox.kg / km

Cop.weightkg / km

Outer Øapprox. mm


Part no. AWG-No.Weightapprox.kg / km

Cop.weightkg / km

Outer Øapprox. mm


Part no.

16236,047,013,63 G 1,526001 12510,0158,018,54 G 42601912635,0220,021,55 G 42603016274,058,014,04 G 1,526029

16316,081,014,55 G 1,526002 10650,0241,021,04 G 62602016440,0115,018,87 G 1,526003 10800,0317,023,55 G 62603116606,0196,021,012 G 1,526004 81010,0404,026,04 G 102602116696,0259,024,516 G 1,526005 81200,0508,028,05 G 102602216750,0271,025,518 G 1,526006 61300,0642,029,04 G 1626023161150,0390,027,524 G 1,526007 61700,0768,031,55 G 1626032161325,0432,029,530 G 1,526008 42000,01005,035,04 G 252602414305,074,015,33 G 2,526009 22610,01344,037,54 G 352602514350,098,016,54 G 2,526010 13500,02010,044,54 G 502602614465,0124,017,55 G 2,526011 2/04600,02688,049,04 G 702602714576,0168,020,07 G 2,526012 3/06100,03648,056,04 G 952602814850,0308,023,512 G 2,526013141181,0451,028,018 G 2,526014141550,0615,032,524 G 2,526015141810,0770,034,030 G 2,526016143110,01080,042,540 G 2,526017143200,01200,046,550 G 2,526018


G 6

G

(N)SHTÖU-V Trailing-Cable

PropertiesCable structureTechnical dataTinned copper conductor, fine wirestranded according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 or IEC 60228 cl. 5

Special trailing cable according to DIN VDE0250, Part 814

Permitted running speed up 180 m/minFire behaviourTest in accordance with 0482-332-1-2, DINEN 60332-1-2/ IEC 60332-1 (conforms toDIN VDE 0472 Part 804 Test method B)

Temperature rangeFlexing -25 °C to +80 °C Insulating sleeve from special rubber

compound 3GI3 in accordance with DINVDE 207 Part 20

Max. temperature at the conductorduring operation +90 °Con short-circuit +250 °C

Oil resistantTest in accordance with DIN EN 60811-2-1IEC 60811-2-1

Core identification in accordance with DINVDE 0293 Part 308 (HD 308 S2)Nominal voltage

U0/U 0,6/1 kV Cores stranded (without elongated centralcore) with max. lay-length of 8 x ø over thestranded layers)

Highly resistant to acids, fats, gasoline,solvents and chemicalsMaximum permitted operating voltages

in three-phase and one-phase alternatingcurrent installationsU0/U 0,7/1,2 kVDirect current installations U0/U 0,9/1,8 kV

During installation and operation, thetensile stress must not exceed 30 N/mm²Depending on dimension/structure with

Kevlar fillersInner sheath: Special rubber,compound-type 5GM5Torsion protection between inner andouter sheath

Test voltage 4 kVInsulation resistancemin. 10 MOhm x km Outer sheath from special rubber

compound, compound type 5GM5according to DIN VDE 0207 Part 21

Minimum bending radius7,5x cable ø

Sheath colour - yellow

ApplicationFor vertical drum operation under extreme mechanical stress and on moving cable carrieres. Used as a rugged feeder to constructionmachines, conveyor, transport and crane systems in dry, damp, wet environments and outdoors. For applications that go beyond standardsolutions we recommend you to our specially developed questionnaire for reeling cables. Please note installation instructions.


Control Cable (Kevlar fillers)Power supply CableAWG-No.Tensile

strainmax. N


Cop.weightkg / km

Outer Ømin. - max.mm


Part no. AWG-No.Tensilestrainmax. N


Cop.weightkg / km



Part no.

-130191,045,010,9 - 13,63 G 1,531040 -34501420,0470,031,0 - 34,549 G 131078-220240,074,012,3 - 14,83 G 2,531041 -2318320,0115,014,6 - 16,97 G 1,531079

-2540620,0196,020,6 - 23,412 G 1,531080-360362,0115,014,9 - 17,63 G 431042-2810650,0271,020,3 - 22,918 G 1,531081-540450,0173,016,2 - 18,93 G 631043-3080930,0390,024,2 - 27,424 G 1,531082-900682,0288,019,6 - 22,63 G 1031044-33501190,0432,027,7 - 31,130 G 1,531083-1440890,0461,021,8 - 24,93 G 1631045-36201240,0518,027,9 - 31,336 G 1,531084-22501200,0720,027,5 - 30,83 G 2531046-39801530,0634,031,2 - 34,844 G 1,531085-45002810,01685,036,9 - 40,63 x 50 + 3 G 2531047-41601610,0691,031,8 - 35,448 G 1,531086-63003760,02355,040,4 - 44,43 x 70 + 3 G 3531048-45202020,0807,035,9 - 39,756 G 1,531087-85504700,03215,046,6 - 50,83 x 95 + 3 G 5031049-2520480,0168,017,5 - 19,87 G 2,531088-108005950,04130,050,8 - 55,23 x 120 + 3 G 7031050-2900915,0308,023,8 - 26,712 G 2,531089-135007050,04990,055,4 - 60,03 x 150 + 3 G 7031051-3350945,0451,023,4 - 26,218 G 2,531090-166508800,06250,060,8 - 65,73 x 185 + 3 G 9531052-38001330,0615,028,2 - 31,124 G 2,531091-2160011700,08065,068,8 - 74,03 x 240 + 3 G 12031053-42501615,0770,031,1 - 34,430 G 2,531092

-180220,058,011,8 - 14,54 G 1,531054-46801710,0866,031,3 - 34,736 G 2,531093

-300330,099,014,4 - 17,14 G 2,531055 -52502240,01057,036,2 - 40,244 G 2,531094-480440,0158,016,2 - 18,84 G 431056 -55502410,01153,037,2 - 41,048 G 2,531095-720530,0241,017,4 - 20,24 G 631057 -61502930,01344,041,6 - 46,056 G 2,531096-1200835,0404,024,4 - 21,34 G 1031058-19201175,0642,024,7 - 27,94 G 1631059-30001850,01005,031,4 - 34,94 G 2531060-42002250,01344,037,5 - 33,94 G 3531061-60003210,02010,040,3 - 44,24 G 5031062-84004210,02687,044,5 - 48,64 G 7031063-114005550,03646,051,1 - 55,54 G 9531064-144007010,04605,057,4 - 62,04 G 12031065-180008450,05765,062,6 - 67,64 G 15031066-2220010000,07110,068,1 - 73,24 G 18531067-220258,073,012,8 - 15,55 G 1,531068-370389,0124,015,5 - 18,25 G 2,531069-600511,0220,017,4 - 20,25 G 431070-900688,0317,019,6 - 22,75 G 631071-15001002,0508,023,2 - 26,35 G 1031072-24001395,0768,026,7 - 30,25 G 1631073-37502205,01005,034,1 - 37,75 G 2531074-52502960,01344,038,3 - 42,25 G 3531075-75003950,02010,043,8 - 47,85 G 5031076-105005455,02688,050,2 - 54,65 G 7031077


G 7

HELUSPREADER YSLTÖ-J spreader cable for vertical basket enterprise

PropertiesCable structureTechnical dataBare copper, fine or extra fine wireconductor to DIN VDE 0295 cl. 5 and 6, BS6360 cl. 5 and 6, IEC 60228 cl. 5 and 6

Special cable line to DIN VDE 0250 weather resistantUV-resistantTemperature range


high abrasion resistanceSpecial EPR-core insulationBlack cores with continuous whitenumbering to DIN VDE 0293

Max. operating temperatureat the conductor +90 °C

NoteG = with green-yellow earth core.Delivery on request:Green yellow earth-coremax. Short circuit temperature

at the conductor +150 °C Cores laid-up in lay of length, strandingwith optimal length of twists around aKevlar element

also as -K model, temperature range-40 °C to +80 °CNominal voltage

U0/U 300/500 V further dimensions and special designsmax. Tensile load 2000 N Special polychloropren outer jacketMinimum bending radius15x cable ø

Jacket colour black (RAL 9005)

Current carrying capacityto DIN VDE 0298 part 4

ApplicationAs Spreader cable with high mechanical stresses in vertical basket operation in dry, moist, wet environment and in open air. Please note thatat the installation the cable must be placed counterwise and free of twist into the basket.


AWG-No.Tensilestrainmax. N


Cop.weightkg / km



Part no. AWG-No.Tensilestrainmax. N


Cop.weightkg / km



Part no.

1420002500,0864,038,1 - 41,036 G 2,540160 1220003200,01140,042,4 - 45,536 G 3,3401641620003750,01330,046,6 - 49,642 G 3,3401651420003000,01008,040,8 - 43,842 G 2,540161

1420003650,01152,045,7 - 48,748 G 2,540162 1620004450,01521,052,0 - 55,048 G 3,3401661620005000,01711,056,6 - 60,054 G 3,3401671420004100,01296,047,0 - 51,054 G 2,540163


G 8

G

(N)TSCGEWÖU extremely torsionally stiff

PropertiesCable structureTechnical dataTinned copper conductor, fine wirestranded according to DIN VDE 0295 cl. 5,BS 6360 cl. 5 andIEC 60228 cl. 5

Medium voltage power cable according toVDE 0250 part 813

maximum permissible speed 200 m/min isallowed when operating drums in onedirectionTemperature range


extremly torsion resistantInner semi-conducting layer resistant against oils and fats, athmosperic

exposure and UV-radiationNominal voltagesU0/U 3,6/6kV, 6/10 kV, 8,7/15kV, 12/20 kV

HEPR-insulationOuter semi-conducting layer

Operating voltages, max3,6/6 kV = 4,2/7,2 kV6/10 kV = 6,9/12 kV8,7/15 kV = 10,4/18 kV12/20 kV = 13,9/24 kV

NoteGround conductor with semi-conductivelayer Further dimensions and special designs on

requestCores concentrically strandedInner jacket, jacket colour redAntitorsional protection

Test voltages3,6/6 kV = 11 kV6/10 kV = 17 kV8,7/15 kV = 24 kV12/20 kV = 29 kV

Outer sheath: chloroprene rubber,compound 5GM3Jacket colour, red

Minimum bending radius15x outer diameter

ApplicationReeling medium voltage supply train for use in high mechanical stresses, such as in in container cranes or large mobile equipment as wellas excavators in the mining industry for days, in dry, damp, wet areas and outdoors.

8,7/15kV3,6/6kVWeightapprox.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no. Weightapprox.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no.

2280,01008,02200150037,0 - 40,03 x 25 + 3 x 1038533 2750,01008,02200150043,0 - 46,03 x 25 + 3 x 10385452750,01292,03100200040,0 - 43,03 x 35 + 3 x 1038534 3210,01292,03100200046,0 - 48,03 x 35 + 3 x 10385463400,01728,04300300044,0 - 47,03 x 50 + 3 x 1038535 3950,01728,04300300049,0 - 52,03 x 50 + 3 x 10385474100,02477,05100410047,0 - 50,03 x 70 + 3 x 1638536 5000,02477,05100410053,0 - 57,03 x 70 + 3 x 16390405450,03197,07000560052,0 - 56,03 x 95 + 3 x 1638537 6150,03197,07000560058,0 - 62,03 x 95 + 3 x 16390416650,04176,08500710056,0 - 60,03 x 120 + 3 x 2538538 7700,04176,08500710063,0 - 67,03 x 120 + 3 x 2539042

6/10kV 12/20kVWeightapprox.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no.Weightapprox.kg / km

Cop.weightkg / km

Tensilestrainmax. N

PermanentloadN



Part no.

3040,01008,02200150046,0 - 49,03 x 25 + 3 x 10390432400,01008,02200150039,0 - 42,03 x 25 + 3 x 10385393510,01292,03100200049,0 - 52,03 x 35 + 3 x 10390442900,01292,03100200042,0 - 45,03 x 35 + 3 x 10385404410,01728,04300300053,0 - 57,03 x 50 + 3 x 10390453450,01728,04300300045,0 - 48,03 x 50 + 3 x 10385415420,02477,05100410057,0 - 61,03 x 70 + 3 x 16390464600,02477,05100410050,0 - 54,03 x 70 + 3 x 16385426750,03197,07000560062,0 - 66,03 x 95 + 3 x 16390475770,03197,07000560054,0 - 58,03 x 95 + 3 x 16385438050,04176,08500710067,0 - 70,01 x 120 + 3 x 25390486900,04176,08500710058,0 - 62,03 x 120 + 3 x 2538544

Dimensions and specifications may be changed without prior notice. (RQ03)

G 9

G 10

G

Cable Accessories

The expansion of our cable program rounds our wide product range out

As a significant addition to the extensive catalogue of cables and connectors, HELUKABEL® has set up a Cable Accessories Program according to the latest guidelines and standards.

This applies to the following themes:

• Cable fixing• Cable protective sleeving• Drag and guidance chains• Isolation and Heatshrink sleeving• Termination & Connecting sleeves• Bundling, binding and fixing• Identification and Marking• Terminals & cable lugs• Tools• Circular Connectors

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Trailing Cables - · PDF fileTrailing cables are used for high mechanical stress, ......

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Transcript of Trailing Cables - · PDF fileTrailing cables are used for high mechanical stress, ......