Traction Energy Storage System with SCiB For DC Railway ... · Deceleration(Regenerative Breaking)...

4
72-34, Horikawa-cho, Saiwai-ku, Kawasaki 212-8585, Japan Tel: +81-44-331-1600 TOSHIBA CORPORATION Find out more on http://toshiba-railway.com The information contained herein is as of August 8, 2016. The information contained herein is subject to change without notice. The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of TOSHIBA or others. TOSHIBA products should not be embedded to the downstream products which are prohibited to be produced and sold, under any law TOSHIBA does not take any responsibility for incidental damage (including loss of business profit, business interruption, loss of business information, and other pecuniary damage) arising out of the use or disability to use TOSHIBA products. The products described in this document may include products subject to the foreign exchange and foreign trade laws. The products described in this document may contain components made in the United States and subject to export control of the U.S. authorities. Diversion contrary to the U.S. law is prohibited. 2016.08/2 Infrastructure Systems & Solutions Company Traction Energy Storage System with SCiB For DC Railway Power Supply Systems Item Rating / Function Rated Power 500kW – 2000kW Rated Capacity 146kWh – 777kWh Rated Feeder Voltage 1500V (950V – 2000V) Rated Battery Voltage 600V (500V – 713V) Load Pattern 1 p.u. (1min) – 0.5 p.u. (4min) 0.5 p.u. – Continuous Operation mode 1. V-SOC Mode -Charge and Discharge corresponding with feeding voltage and SOC. Voltage stabilization of transient fluctuation is also available. 2. Emergency Power Supply Mode -Discharge energy without power from grid. Control Function 1. V-SOC Control 2. Monitoring 3. Sequence Control 4. Schedule Control 5. Data Logging (Option) 6. Remote Maintenance (Option) Simulation Study Ratings and Specifications To better tend to customer's needs, Toshiba offers a more customer- oriented engineering which includes a simulation study using Toshiba's advanced traction power simulation software engines. With this, Toshiba can offer a more suitable solution.

Transcript of Traction Energy Storage System with SCiB For DC Railway ... · Deceleration(Regenerative Breaking)...

72-34, Horikawa-cho, Saiwai-ku, Kawasaki 212-8585, Japan Tel: +81-44-331-1600TOSHIBA CORPORATION

Find out more on http://toshiba-railway.com

The information contained herein is as of August 8, 2016.The information contained herein is subject to change without notice.The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of TOSHIBA or others.TOSHIBA products should not be embedded to the downstream products which are prohibited to be produced and sold, under any lawTOSHIBA does not take any responsibility for incidental damage (including loss of business profit, business interruption, loss of business information, and other pecuniary damage)arising out of the use or disability to use TOSHIBA products.The products described in this document may include products subject to the foreign exchange and foreign trade laws.The products described in this document may contain components made in the United States and subject to export control of the U.S. authorities. Diversion contrary to the U.S. law is prohibited.

2016.08/2

Infrastructure Systems & Solutions Company

Traction Energy Storage System with SCiB™

For DC Railway Power Supply SystemsItem Rating / Function

Rated Power 500kW – 2000kW

Rated Capacity 146kWh – 777kWh

Rated Feeder Voltage 1500V (950V – 2000V)

Rated Battery Voltage 600V (500V – 713V)

Load Pattern 1 p.u. (1min) – 0.5 p.u. (4min) 0.5 p.u. – Continuous

Operation mode 1. V-SOC Mode -Charge and Discharge corresponding with feeding voltage and SOC.  Voltage stabilization of transient fluctuation is also available.

2. Emergency Power Supply Mode -Discharge energy without power from grid.

Control Function 1. V-SOC Control2. Monitoring3. Sequence Control4. Schedule Control5. Data Logging (Option)6. Remote Maintenance (Option)

Simulation Study

Ratings and Speci�cations

To better tend to customer's needs, Toshiba o�ers a more customer-oriented engineering which includes a simulation study using Toshiba's advanced traction power simulation software engines. With this, Toshiba can o�er a more suitable solution.

ChargeCharge DischargeDischarge

Deceleration(Regenerative Breaking) Acceleration

DC1500V

SubstationSubstation

(Regenerative Power)

When a train set is braking, it generates energy which can be used by the adjacent accelerating trains. But in most cases, this regenerative energy is not e�ciently utilized by the next train and is wasted as heat through onboard or wayside resistors. Such cases does not only incur energy wastage but also likely to cause abrupt shift from regenerative braking to mechanical braking. This sudden change may further cause passenger ride discomfort and degradation of the brake shoe due to abrasion.

Toshiba developed Traction Energy Storage System (TESS) with SCiB™, a new energy saving solution with Toshiba’s own battery technology of high quality.

Toshiba’s Traction Energy Storage System e�ciently stores surplus regenerative energy in the SCiB™ and discharges it to another accelerating train. TESS is installed with Toshiba’s patented advance control system which allows �exible control of charge-discharge cycles in accordance to the battery’s State-of-Charge (SOC). This allows signi�cant increase in battery lifetime.

Charge/Discharge corresponding with Feeder Voltage

※SOC : State-of-Charge※V-SOC : Voltage-State-of-Charge

Crush Test for SCiB™ Cell Battery

Conventional Control

Advanced V-SOC Control

Discharge Area

Discharge Area

Charge Area

Charge Area

DischargeStart Voltage

DischargeStart Voltage

Char

ge a

nd D

isch

arge

Cur

rent

Char

ge a

nd D

isch

arge

Cur

rent

Charge Start Voltage

Charge Start Voltage

Feeder Voltage

Feeder Voltage

High performance SCiB™TESS utilizes Toshiba’s own high performance SCiB™This battery has various outstanding characteristics. By using unique oxide materials, SCiB™ holds high resistance against thermal runaway caused by internal short circuiting brought about by physical stresses.

Advanced V-SOC Battery ControlToshiba also developed a completely new and advanced Charge-Discharge algorithm for the e�cient control of TESS.For conventional energy storage systems, battery is charged and discharged to keep speci�ed SOC (State of Charge). Thus, battery is charged and discharged regardless of the feeding voltage. There will be instances when the battery will be unnecessarily charged/discharged even at rated line voltage (area between the Charge Start Voltage and Discharge Start Voltage). Thus causing feeding voltage imbalance and shortened battery lifetime.  As for Toshiba’s advance V-SOC control method, charge and discharge characteristics automatically shifts depending on SOC. When SOC is high, charge-discharge characteristic will shift to the higher voltage side, hence the battery shall be easily discharged. On the other hand, when SOC is low, charge-discharge characteristic will shift to the lower voltage side thus, battery shall perform more charging. The lifetime of a battery strongly depends on the charge-discharge times and current. By using this control algorithm, unnecessary charge and discharge can be greatly reduced.

Toshiba’s system does not de�ne any certain SOC which means that charge and discharge will be performed dynamically within a wide range of SOC.

Traction Energy Storage System with SCiB™

Key Bene�ts

System Outline

Better Regenerative

Braking OperationEnergy Saving Line Voltage

StabilizationEmergency

Power Supply

Dimensions for 500kW TESS for 1500V DC Railway Systems

DC1500V

DC600V

・ Charge and Discharge Control・ System Monitoring・ System Control・ Data Logging

Surplus regenerative energy can be e�ciently charged and discharged to/from the SCiB™ Battery thus preventing regenerative brake failures.

SCiB™’s remarkable charge- discharge e�ciency characteristics can reduce energy wastage and ultimately, promote power demand peak cut.

Stored energy can be utilized to accelerate the trains and safely bring passengers to the nearest station during power failure. This function is most applicable when installed in tunnel and bridge sections.

Wide E�ectiveSOC Range

High Input /Output

Long Life

Installation of TESS can improve traction power quality through voltage stabilization.

600W × 650D × 2100H × 8Panel- Utilizes high output 40Ah Battery Modules - Compact design

- Utilizes high output 40Ah Battery Modules - Compact design

1800W × 2380D × 2300H- High capacity design applicable to a wide range of feeding systems

- High capacity design applicable to a wide range of feeding systems

600W × 1700D × 2100H × 2Panel-Safe and Easy maintenance design -Compact Design-Safe and Easy maintenance design -Compact Design

500W × 600D × 2100H × 2Panel- Installed with user-friendly HMI with increased functionality- Installed with user-friendly HMI with increased functionality

Control Panel DC Switchgear

ConverterBattery Panel

When SOC is high;Charge and DischargeCharacteristic will be shifted tohigher voltage side and TESSwill discharge more(There is no adjusting chargeand discharge)

When SOC is low;Charge and DischargeCharacteristic will be shifted tolower voltage side and TESSwill charge more.

Adjusting Charge and Dischargeis required for keeping SOC ascertain value.

AdjustingCharge andDischarge

can be operated up to 15,000 charge-discharge cycles

Rapid Charging

can be fully charged in 6 minutes*

SafeUses highly safelithium titanium

oxide (LTO)

Provides a large available capacity

Chargeable at largecurrent and provideslarge current output

Low Temperature

OperationCan be used attemperaturesas low as -30°C

*Results of cell level tests under certain conditions. Not a guaranteed performance.

2.4km

7‰8‰

32.4‰

33‰

35‰

Acceleration

Substation Substation with TESS

Substation

Field Test Conditions

TESS Capacity

TESS Output

Train Speed

Auxiliary Power

194kWh

500kW

15km/h

In Use1000

1100

1200

1300

1400

1500

1600

1700

18001741V

1678V

1768V

1235V1170V

1592V1636V

1691V

1252V 1226V 1239V

1117V

6:00~7:00 7:00~8:00 8:00~9:00

Voltage Fluctuation Stabilization Resultsduring Morning Rush Hour

When a train set is braking, it generates energy which can be used by the adjacent accelerating trains. But in most cases, this regenerative energy is not e�ciently utilized by the next train and is wasted as heat through onboard or wayside resistors. Such cases does not only incur energy wastage but also likely to cause abrupt shift from regenerative braking to mechanical braking. This sudden change may further cause passenger ride discomfort and degradation of the brake shoe due to abrasion.

Toshiba’s Traction Energy Storage System e�ciently stores surplus regenerative energy in the SCiB™ and discharges it to another accelerating train. TESS is installed with Toshiba’s patented advance control system which allows �exible control of charge-discharge cycles in accordance to the battery’s State-of-Charge (SOC). This allows signi�cant increase in battery lifetime.

ChargeCharge DischargeDischarge

Deceleration(Regenerative Breaking) Acceleration

DC1500V

SubstationSubstation

(Regenerative Power)

Toshiba developed Traction Energy Storage System (TESS) with SCiB™, a new energy saving solution with Toshiba’s own battery technology of high quality.

Miebashi Ajimine

Deceleration(Regenerative Breaking)

Sueyoshi

Performance Record

Total Traction Energy ConsumptionTotal Traction Energy Consumption

Ajimine SSAjimine SS Miebashi SSMiebashi SS

Okinawa City Monorail - Suesyoshi Substation Field Test Result

LocationPeak Value

(Without TESS)Peak Value(With TESS)

Peak Cut

E�ect

Sueyoshi SS

All SS (Total)

310 kWh/0.5h

830 kWh/0.5h

280 kWh/0.5h

800 kWh/0.5h

10%

3.6%

TESS for Energy Saving

Tokyo Metro – Ayase Substation Field Test Results500kW TESS was installed in Ayase Substation of Tokyo Metro for energy saving and emergency power supply. TESS was able to independently power a 10-Car Train including all its auxiliary equipment (air conditioners, etc.) through a 2.4 kilometer distance from Ayase Station to Kita-Senju Station. This distance has a section with steep gradient of up to +33‰. Even at this stringent condition, TESS was able to safely power the train in a power failure condition.

500kW TESS was installed in Sueyoshi Substation of Okinawa City Monorail. With TESS operation, 10% power peak cut was achieved in Sueyoshi SS power consumption alone. Signi�cant power peak cut was also achieved in total power consumption in all substations.

With TESS, daily traction energy consumption was reduced to 575kWh/day (-17%) during weekday and 883kWh/day (-32%) during weekend while reducing the adjacent substation energy consumption as well.

TESS for Emergency Power Supply

Tobu Urban Park Line – Unga Station Battery Post During the adaptation of new type of cars, signi�cant loss in line voltage was expected to occur between Noda Substation and Toyoshiki Substation (11.65km distance). To stabilize line voltage in this section and avoid building new substation, 1000kW TESS was installed as a battery post.

TESS was able to stabilize line voltage �uctuation without having to build a new substation. Furthermore, power peak cut was also achieved through the e�ective use of regenerative energy.

TESS for Line Voltage Stabilization

Ata

go S

tati

on

Noda Substation Unga Station Toyoshiki Substation

Nod

a-sh

i Sta

tion

Um

esat

o St

atio

n

Hat

syis

hi S

tati

on

Toyo

shik

i Sta

tion

Kash

iwa

Stat

ion

Nag

arey

ama

oota

kano

mor

i Sta

tion

Edog

awad

ai St

atio

n

Ung

a St

atio

n

4.13km 7.52km

Battery Panel600W × 650D × 2100H × 16Panel Weight:550kg ×16Panel

Control Panel500W × 600D × 2100H × 2Panel Weight:250kg × 2Panel

Converter

Total : -9%

1800W × 2380D × 2300H × 2PanelWeight:5,000kg×2Panel

DC Switchgear600W × 1700D × 2100H × 2PanelWeight:970kg × 1Panel + 750kg × 1Panel

Traction Energy Storage System with SCiB™

Key Bene�ts

System Outline

Better Regenerative

Braking OperationEnergy Saving Line Voltage

StabilizationEmergency

Power Supply

Dimensions for 500kW TESS for 1500V DC Railway Systems

DC1500V

DC600V

・ Charge and Discharge Control・ System Monitoring・ System Control・ Data Logging

Surplus regenerative energy can be e�ciently charged and discharged to/from the SCiB™ Battery thus preventing regenerative brake failures.

SCiB™’s remarkable charge- discharge e�ciency characteristics can reduce energy wastage and ultimately, promote power demand peak cut.

Stored energy can be utilized to accelerate the trains and safely bring passengers to the nearest station during power failure. This function is most applicable when installed in tunnel and bridge sections.

Installation of TESS can improve traction power quality through voltage stabilization.

600W × 650D × 2100H × 8Panel- Utilizes high output 40Ah Battery Modules - Compact design

- Utilizes high output 40Ah Battery Modules - Compact design

1800W × 2380D × 2300H- High capacity design applicable to a wide range of feeding systems

- High capacity design applicable to a wide range of feeding systems

600W × 1700D × 2100H × 2Panel-Safe and Easy maintenance design -Compact Design-Safe and Easy maintenance design -Compact Design

500W × 600D × 2100H × 2Panel- Installed with user-friendly HMI with increased functionality- Installed with user-friendly HMI with increased functionality

Control Panel DC Switchgear

ConverterBattery Panel

0

1000

2000

3000

4000

5000

6000

Sueyoshi SSSueyoshi SS

- 6%

17%-

With TESSWith TESS Without TESSWithout TESS

Ajimine SSAjimine SS Miebashi SSMiebashi SS0

1000

2000

3000

4000

5000

6000

Sueyoshi SSSueyoshi SS

32%-

14%-

Weekday Weekend Total : -14%

without TESS

Line

Vol

tage

[V]

withTESS

without TESS

withTESS

without TESS

withTESS

Arakawa Bridge

River

Kita-SenjuStation

Ayase Station

Power Peak Cut

2.4km

7‰8‰

32.4‰

33‰

35‰

Acceleration

Substation Substation with TESS

Substation

Field Test Conditions

TESS Capacity

TESS Output

Train Speed

Auxiliary Power

194kWh

500kW

15km/h

In Use1000

1100

1200

1300

1400

1500

1600

1700

18001741V

1678V

1768V

1235V1170V

1592V1636V

1691V

1252V 1226V 1239V

1117V

6:00~7:00 7:00~8:00 8:00~9:00

Voltage Fluctuation Stabilization Resultsduring Morning Rush Hour

When a train set is braking, it generates energy which can be used by the adjacent accelerating trains. But in most cases, this regenerative energy is not e�ciently utilized by the next train and is wasted as heat through onboard or wayside resistors. Such cases does not only incur energy wastage but also likely to cause abrupt shift from regenerative braking to mechanical braking. This sudden change may further cause passenger ride discomfort and degradation of the brake shoe due to abrasion.

Toshiba’s Traction Energy Storage System e�ciently stores surplus regenerative energy in the SCiB™ and discharges it to another accelerating train. TESS is installed with Toshiba’s patented advance control system which allows �exible control of charge-discharge cycles in accordance to the battery’s State-of-Charge (SOC). This allows signi�cant increase in battery lifetime.

ChargeCharge DischargeDischarge

Deceleration(Regenerative Breaking) Acceleration

DC1500V

SubstationSubstation

(Regenerative Power)

Toshiba developed Traction Energy Storage System (TESS) with SCiB™, a new energy saving solution with Toshiba’s own battery technology of high quality.

Miebashi Ajimine

Deceleration(Regenerative Breaking)

Sueyoshi

Performance Record

Total Traction Energy ConsumptionTotal Traction Energy Consumption

Ajimine SSAjimine SS Miebashi SSMiebashi SS

Okinawa City Monorail - Suesyoshi Substation Field Test Result

LocationPeak Value

(Without TESS)Peak Value(With TESS)

Peak Cut

E�ect

Sueyoshi SS

All SS (Total)

310 kWh/0.5h

830 kWh/0.5h

280 kWh/0.5h

800 kWh/0.5h

10%

3.6%

TESS for Energy Saving

Tokyo Metro – Ayase Substation Field Test Results500kW TESS was installed in Ayase Substation of Tokyo Metro for energy saving and emergency power supply. TESS was able to independently power a 10-Car Train including all its auxiliary equipment (air conditioners, etc.) through a 2.4 kilometer distance from Ayase Station to Kita-Senju Station. This distance has a section with steep gradient of up to +33‰. Even at this stringent condition, TESS was able to safely power the train in a power failure condition.

500kW TESS was installed in Sueyoshi Substation of Okinawa City Monorail. With TESS operation, 10% power peak cut was achieved in Sueyoshi SS power consumption alone. Signi�cant power peak cut was also achieved in total power consumption in all substations.

With TESS, daily traction energy consumption was reduced to 575kWh/day (-17%) during weekday and 883kWh/day (-32%) during weekend while reducing the adjacent substation energy consumption as well.

TESS for Emergency Power Supply

Tobu Urban Park Line – Unga Station Battery Post During the adaptation of new type of cars, signi�cant loss in line voltage was expected to occur between Noda Substation and Toyoshiki Substation (11.65km distance). To stabilize line voltage in this section and avoid building new substation, 1000kW TESS was installed as a battery post.

TESS was able to stabilize line voltage �uctuation without having to build a new substation. Furthermore, power peak cut was also achieved through the e�ective use of regenerative energy.

TESS for Line Voltage Stabilization

Ata

go S

tati

on

Noda Substation Unga Station Toyoshiki Substation

Nod

a-sh

i Sta

tion

Um

esat

o St

atio

n

Hat

syis

hi S

tati

on

Toyo

shik

i Sta

tion

Kash

iwa

Stat

ion

Nag

arey

ama

oota

kano

mor

i Sta

tion

Edog

awad

ai St

atio

n

Ung

a St

atio

n

4.13km 7.52km

Battery Panel600W × 650D × 2100H × 16Panel Weight:550kg ×16Panel

Control Panel500W × 600D × 2100H × 2Panel Weight:250kg × 2Panel

Converter

Total : -9%

1800W × 2380D × 2300H × 2PanelWeight:5,000kg×2Panel

DC Switchgear600W × 1700D × 2100H × 2PanelWeight:970kg × 1Panel + 750kg × 1Panel

Traction Energy Storage System with SCiB™

Key Bene�ts

System Outline

Better Regenerative

Braking OperationEnergy Saving Line Voltage

StabilizationEmergency

Power Supply

Dimensions for 500kW TESS for 1500V DC Railway Systems

DC1500V

DC600V

・ Charge and Discharge Control・ System Monitoring・ System Control・ Data Logging

Surplus regenerative energy can be e�ciently charged and discharged to/from the SCiB™ Battery thus preventing regenerative brake failures.

SCiB™’s remarkable charge- discharge e�ciency characteristics can reduce energy wastage and ultimately, promote power demand peak cut.

Stored energy can be utilized to accelerate the trains and safely bring passengers to the nearest station during power failure. This function is most applicable when installed in tunnel and bridge sections.

Installation of TESS can improve traction power quality through voltage stabilization.

600W × 650D × 2100H × 8Panel- Utilizes high output 40Ah Battery Modules - Compact design

- Utilizes high output 40Ah Battery Modules - Compact design

1800W × 2380D × 2300H- High capacity design applicable to a wide range of feeding systems

- High capacity design applicable to a wide range of feeding systems

600W × 1700D × 2100H × 2Panel-Safe and Easy maintenance design -Compact Design-Safe and Easy maintenance design -Compact Design

500W × 600D × 2100H × 2Panel- Installed with user-friendly HMI with increased functionality- Installed with user-friendly HMI with increased functionality

Control Panel DC Switchgear

ConverterBattery Panel

0

1000

2000

3000

4000

5000

6000

Sueyoshi SSSueyoshi SS

- 6%

17%-

With TESSWith TESS Without TESSWithout TESS

Ajimine SSAjimine SS Miebashi SSMiebashi SS0

1000

2000

3000

4000

5000

6000

Sueyoshi SSSueyoshi SS

32%-

14%-

Weekday Weekend Total : -14%

without TESS

Line

Vol

tage

[V]

withTESS

without TESS

withTESS

without TESS

withTESS

Arakawa Bridge

River

Kita-SenjuStation

Ayase Station

Power Peak Cut