Confederation of Indian Industry © Rajesh Parim

TPM Club India

TPM Implementation Road Mapfor Cluster projects

(2 years Period)

TPM Club India

Confederation of Indian Industry © Rajesh Parim

TPM Club India

Activity Output/Result

Methodology of carrying out1S & 2S activities

1S&2S implementation

Clean & neat factory

Methodology for selection ofModel machine basedOn P,Q,C,D,S,M

Selection of ManagerModel Machine(s)

• An ideal machine(s) is (are) selected.

• Activities to make it “as it should be”.

• Estimation of losses• Setting targets

Education to all employees

TPM topicsMonth 1-4

Employees tuning towards TPM

TPM Basic activities

• TPM Policy• TPM promotion

organisation and sub committees formation

• TPM Targets• Draft master plan

Details about TPM basic activities

Result

Not OK

OK

Time period

TPM Implementation Road Map for cluster projects

Input Consulting Training

• 1S,2S• Basics of TPM

• TPM Facilitators Programme

• Data Collection• 4-5 participants

per company

• Autonomous Maintenance Workshop

• Focussed Improvement

• 4-5 participants per company

Month 1-4

Month 5-6

Confederation of Indian Industry © Rajesh Parim

TPM Club India

• 1-3 Steps of JH• KK• QM• PM• E&T• Monitoring

implementation• Guidance• Course correction

Implementation of Activities on

Manager Model Machine(s)

Are the Targets achieved

Is the Further Scope

Possible

• Clean m/c, visual operation

• No break downs• No quality defects• Elimination /

reduction of losses• Machine is “as it

should be condition”• OEE improvement

• Managers fully conversant with the activities to be carried out on machines.

• The results of Model machines creates the confidence on TPM

Kick off activity

• Revisit Master plan and firm up

• Categorizing machines

Input Consulting Training Activity Output/Result

Yes

No

Yes

No

Time period

Basics of • Planned

Maintenance• Quality

Maintenance• Education &

Training• 4-5 participants

per company

Month 7-12

TPM Implementation Road Map for cluster projects

Confederation of Indian Industry © Rajesh Parim

TPM Club India

• Monitoring implementation

• Guidance• Course

correction

Implementation of TPM across the company

Are targetsachieved

Inputs on• 1-4 Steps of JH• KK• QM• PM• E&T• Monitoring

implementation• Guidance• Course

correction

• Clean m/c, visual operation

• No break downs• No quality defects• Elimination / reduction

of losses• Machine is “as it

should be condition”• OEE improvement• Achieving target21-24

months

Sustaining with activities & further improvements

Activity Output/ResultTime period

Yes

No

Input Consulting Training

• Planned Maintenance

• Quality Maintenance

• Education & Training

• 4-5 participants per company

Month 12-20

TPM Implementation Road Map for cluster projects