TOYOTABLOCK HEATER APPLICATION CHART

*FOR THE CORE PLUG HEATER WITH 0 RING, TOYOTA RECOMMENDS TO USE FIPG TOYOTA SEAL (TOYOTA #00295-00103) ON THE 0 RINGBEFORE INSTALLATION. THIS FIPG TOYOTA SEAL CAN BE ORDERED FROM TCI- - -- .-- - -'

ELEMENT!MAKE YEAR ENGINE HEATER NO. REPLACE CORE HOLE PLUG LOCATION AND CORDSET ROUTING CLIP

MENT DIRECTIONCORD (O'CLOCK)

AVALON 1995- IMZ-FE C0140-00644* C0140- Front, R.H.S. 32004 02897 Remove oxygen sensor wire connector 6: clamp. Remove exhaust manifold 6: drain coolant. Remove

installation hole cover 6: 2 studs. Remove original silicone sealant from hole. Clean hole surfaces. Secureheater in position with the bracket, bolts 6: lock washers provided. Connect cordset. Route cord setthrough opening between right side of bumper 6: engine under-cover. For Avalon, route cordset throughopening beside right side of radiator and under right headlight. Secure cordset to the AlC suction pipe.Replace engine components removed earlier. Refill coolant, run engine 6: check for leakage 6: coolantlevel.

2005- 2GR-FE PU140-00900 PU140- Rear, L.H.S. (hole direction pointing to front) 112009 03571 Route cord up. Tie the cord to the lower heater hose outlet. Route the cord to left side of engine. Tie the

cord to the main harness besides the fuse box. Remove front radiator plastic cover. Route the cord downon left side of battery and tie the cord to the left side of radiator coolant fan harness at the front bottomof the battery. Route the cord to the front and tie to the front grille.

CAMRY 1983- 2SE C0140-00123* C0140- Front L.H.S. 2nd from transmission 686 00069

1987- 3S-FE C0140-00134* C0140- Rear 2nd from right 1291 00070

1988- 2V-ZFE C0140-00110* C0140- Front centre. 1291 00767 Loosen union bolt of water outlet five revolutions before refilling coolant. Tighten after coolant fill.

1992- 3VZ-FE C0140-01141 * C0140- Front 1st from left. 693 00903 Remove exhaust manifold; remove exhaust pipe if necessary. Route cordset towards the left side of engine

compartment.

1992- 5S-FE C0140-01123* C0140- Front, 2nd from left. 122001 02899 Remove exhaust manifold. For models prior to 1994 model year, remove upper exhaust manifold heat shield

only. Route cordset towards left side of engine compartment.

1994- IMZ-FE C0140-00644* C0140- Front, R.H.S. 32006 02897 Remove oxygen sensor wire connector & clamp. Remove exhaust manifold & drain coolant. Remove

installation hole cover & 2 studs. Remove original silicone sealant from hole. Clean hole surfaces. Secureheater in position with the bracket, bolts & lock washers provided. Connect cordset. Route cordset throughopening between right side of bumper & engine under-cover. For Avalon, route cordset through openingbeside right side of radiator and under right headlight. Secure cord set to the AlC suction pipe. Replaceengine components removed earlier. Refill coolant, run engine & check for leakage & coolant level.

Cord2002- 2AZ-FE,4 PU140-00900 PU140- Left rear side of engine comes 32009 CYL 03571 Route cord along tranmission cable and attach one plastic tie. Continue towards front of out of

vehicle along the right side of the battery to the drivers side headlight. Using the second heater atplastic tie attach cord to vehicle frame near headlight. 3 o'clock

Cord2007- 2GR-FE, PU 140-00900 PU140- Left rear side of engine comes 112009 6 CYL 03571 Cord routing: along the top of transmission and go front of battery out of

heater at11 o'clock

CAMRY 4WD 1988- 3S-FE C0140-00142* C0140- Front L.H.S. 1st from transmission 9-1291 02898

CELICA 1972- 18RC, C0140-00123* C0140- Front R.H.S. 6/1285 20R,22R, 00069

22RE

CELICAGT 1986 2SE C0140-00123* C0140- Front L.H.S. 2nd from transmission 600069

1987- 3S-FE C0140-00134* C0140- Rear 2nd from right 1289 00070

1990- 5S-FE C0140-00141 * C0140- Rear 2nd from right. 999 00767 Remove lower cross member

2000- 1ZZ-FE PU140-00900 PU140- Left side of engine block under connector for spark plug wire. 32006 03571 Coat core hole and cartridge heater (body only, not terminals) with NSCG silicone grease G-624 to ensure

good temperature transfer, and prevent moisture (salt splash) from entering hole.Route cord left under heater inlet hose along front of engine ECU box to the front through the left sidebottom hole of the bumper. Tie cord to the heater inlet hose, the parking light harness and the horn harnesswith straps provided.

CELICAGTS 1986- 3S-GE C0140-00134* C0140- Rear 2nd from right 1287 00070

1988- 3S-GE C0140-00134* C0140- Rear, 2nd from right, remove lower cross member 1289 00070

1990- 5S-FE C0140-00141 * C0140- Rear 2nd from right. Remove lower cross member 999 00767

2000- 2ZZ-GE CO140-00886 C0140- Front driver side. 92006 00888 Coat core hole and cartridge heater (body only, not terminals) with NSCG silicone grease G-624 to ensure

good temperature transfer, and prevent moisture (salt splash) from entering hole.Remove air inlet plastic pipe, air cleaner cover and large intake hose. For ease of installation, first, assemblethe plug of cordset to the heater and lubricate the heater with lubricant provided. Then follows the installationinstructions. After installation, re-assrnbte air inlet plastic pipe, air cleaner cover and large intake hose.Route cord left along front of engine ECU box to the front througth the central bottom hole of the bumper.Tie cord to the main fuse box harness, the parking light harness and the horn harness with straps provided.

CELICA ST 1990- 4A-FE C0140-02123* C0140- Front centre. 1293 00453 Remove engine undercover

1994- 7A-FE C0140-03110* C0140- Front, 1st from right. 1295 00744 Route cordset along alternator wires to behind right side head light panel.

COROLLA 1988- 4A-F,4A- C0140-02123* C0140- Front centre 1292 FE 00453

1993- 4A-FE, C0140-00835* C0140- Front Centre, 1297 7A-FE 00453 Auto transmission - route cordset behind shifter cable, away from cooling fan. Standard transmission - route

cord set behind lower radiator hose, away from cooling fan.

2003- 2ZZ-GE PU140-00900 PU140- Front driver side. 92007 03571

1998- 1ZZ-FE PU140-00900 PU140- Left side of engine block under connector for spark plug wire. 3(clip)2008 03571 Coat core hole and cartridge heater (body only, not terminals) with NSCG silicone grease G-624 to ensure

good temperature transfer, and prevent moisture (salt splash) from entering hole.Route cord up. Connect cordset to transmission bell housing with cable tie. Route out left side of vehicle,past radiator and out front bumper.

Cord2009 2ZR-FE PU140-00900 PU140- Left side rear. comes 3

03571 Route cord up and along the left side of vehicle, past radiator and out front bumper. Tie cord to out ofthe wiring of the left front fog lamp heater atPlease refer to Tovota on-line installation instruction for details. 4 o'clock

Cord2009 2AZ-FE PU140-00900 PU140- Left side rear. comes 3

03571 Route cord up and along the left side of vehicle, past radiator and out front bumper. Tie cord to out ofthe wiring of the left front fog lamp heater atPlease refer to Tovota on-line installation instruction for details. 4 o'clock

COROLLA F 1983-87 4AC C0140-00123* C0140- 2nd from front L.H.S. 6/12R 00069

F 1984-87 4AC C0140-00123* C0140- Front 2nd from right 6/12F 00069

COROLLA GT-S 1985- 4A-GE C0140-00110* C0140- 2nd from rear R.H.S. 1287 00767

1988- 4A-GE C0140-00134* C0140- Rear, 1st from left. 1291 00070 Remove front exhaust system, remove water pump inlet pipe.

ECHO SEDAN 2000- 1NZ-FE PU140-00900 PU140- Left side of engine block under outlet heater hose. Route cord up and connect cord set to air intake hose 32005 03571 with plastic tie. Pass cord out the left side of vehicle past radiator and out the front bumper

ECHO 2004- 1NZ-FE PU140-00900 PU140- Left side of engine block under connector for spark plug 3HATCHBACK 2006 03571 Remove Air Cleaner Assembly. Remove transmission clutch pipe bracket. Insert Cartridge and attach cord

to heater. Route cord up from heater along the transmission /engine wire harness. Attach to harness withplastic tie provided. Then route cord along throttle cable and place on radiator support. Attach the cord to thethrottle cable using 2 plastic ties one on the end closest to the firewall and one closest to the radiator. Whenheater is not in use, keep end of cord tied in a knot. When in use, untie cord and plug into receptacle.

Left side rear. L ~ ~~J,o01 he..J ~~~ of'k /IIIttJIfJtr ~ is Cord comesFJ CRUISER 2007· 1"GR-FE PU140·00900 PU140- out of heater 9

2009 03571 +-h.t! -h•..~. 1'1""'" pt .•-t 0>" Ilft +t> CHNt~S • at 12 o'clock

HIGHLANDER 2001- 2AZ-FE PU 140-00900 PU140- Left side of engine, top corner on the firewall side. 32006 03571

2001- 1MZ-FE CO140-00644 - C0140- Front RHS, first plug hole 32003 02897

HIGHLANDER 2004- 3MZ-FE CO140-00644- C0140- Front RHS. 32007 02897 Drain coolant. Remove installation hole cover & 2 nuts Remove onginal silicone sealant from hole Clean

hole surfaces. Secure heater in position with the oriqinal 2 nuts and the bracket & lock washers providedHIGHLANDER 2006- Connect cord set. Route cordset forward. Tie cord to the air conditioning metal pipe. Route cord down and tie 12HYBRID 2009 the cord to the air conditioning suction rubber pipe. Route cord below the bottom of the radiator and go to

the front. Tie the cord to the front grille.

HIGHLANDER 2008- 2GR-FE PU140-00900 PU140- Left side rear. Cord comes 102009 03571 Route cord and tie cord to heater hose. Route cord behind air filter and tie to left side big out of heater

vehicle harness. Route cord along left side battery and tie to left side fuse box big vehicle at 11 o'clockharnesss. Route along radiator side out to front.

LAND CRUISER 1981- 2B,3B C0140-00126- C0140- L.H.S. 2nd from rear lower 1287 00069

1986- 2H C0140-00110- C0140- 1st from rear R.H.S. 5-687 00767 After removing OE retainer and plug from aluminum water jacket housing, install block heater and reinstall

hold down bolts

1988- 3F-E CO140-00 162- C0140- L.H.S. 2nd from front 4-689 00069

MATRIX 2003- 1ZZ-FE PU140-00900 PU140- Left side rear. 32008 03571 Coat core hole and cartridge heater (body only, not terminals) with NSCG silicone grease G-624 to ensure

good temperature transfer, and prevent moisture (salt splash) from entering holeRoute cord over the top of the main harness above the transmission and tie with three tie straps. Route tothe front past the right side of the battery to the headlight section and tie with one strap. Attach the cord tothe headlight harness with two straps. Route past the headlight into the compartment in front of the radiator.Attach the cord to the horn cable with two straps. Route to the front grille and attach with one strap. Attachthe orotector cao to olua.

2003- 2ZZ-GE PU140-00900 PU140- Front driver side. Remove air filter cover and hose to engine for easy access to the core hole. Assemble the 122007 03571 heater into hole with the clip at 12 o'clock and the ground pin of heater at 4 o'clock.

Route cord to driver side. Use the clip provided to tie to engine harness. Route to the front and tie cord toair intake in front of battery with tie strap. Route cord through the opening close to the radiator left side upperbracket holder. Tie the cord to the horn harness and the front grille with straps provided. Attach the protectorcap to plug.

Cord2009 2ZR-FE PU140-00900 PU140- Left side rear. comes out 3

03571 Route cord up and along the left side of vehicle, past radiator and out front bumper. Tie of heater atcord to the wiring of the left front fog lamp 4 o'clockPlease refer to Toyota on-line installation instruction for details.

Cord2009 2AZ-FE PU140-00900 PU140- Left side rear. comes out 3

03571 Route cord up and along the left side of vehicle, past radiator and out front bumper. Tie of heater atcord to the wiring of the left front fog lamp 4 o'clockPlease refer to Tovota on-line installation instruction for details.

MR-2 1985- 4A-GE C0140-00110* C0140- Intake side of engine 1st from transmission 689 00767

1991- 5S-FE C0140-00141* C0140- Rear 2nd from left. 993 00767 Remove engine stay

MR-2 1988- 4A-GZE C0140-02123* C0140- Exhasut side of engine, 2nd from tranmission 12SUPERCHARGE 89 00453D

MR-2 TURBO 1991- 3S-GTE C0140-00141* C0140- Rear 2nd from left. Remove engine stay 993 00767

PASEO 1992- 5E-FE C0140-00128* C0140- Front 2nd from right. 395 02897 Remove air intake/duct, exhaust manifold heat shield and lower right side splash guard. Install from

underneath vehicle. Bleed cooling system after refill.

1996- 5E-FE C0140-00110* C0140- Front 1st from left. 1298 00767 Remove air intake duct & exhaust manifold heater insulator. Route cord to front & tie cord set to knock

sensor harness, transmission oil cooler pipe and front wire harness under radiator.

PREVIA 1991- 2TZ-FE C0140-00144* C0140- R.H.S. Above engine mount FRONT95 00907 For cordset routing, see installation instruction sheet.

PREVIA 1995- 2TZ-FZE C0140-00144* C0140- R.H.S. Above engine mount FRONTSUPERCHARGE 97 00907 Remove radiator cover. Route wire through two heater hose brackets, along NC hose and coolant lowerD hose to the front grille. Replace manifold shield and radiator cover removed earlier.

PRIUS 2001- 1NZ-FXE PU140-00900 PU140- Left side of engine block towards firewall 92003 03571

2004- 1NZ-FXE PU140-00900 PU140- Left side of engine block towards firewall 92009 03571 Route along the right hand side of engine. Through the back of the inverter and then through the left hand

side of the head lamp. Place plastic ties on the back of the inverter, the left hand side of the inverter and onthe head lamp bracket.

RAV4 1997- 3S-FE C0140-00142* C0140- Front L.H.S. 122000 02898 Flatten the heat insulator on the engine block to ensure it does not contact the engine heater or cordset after

installation.Tie cordset with cable ties to #2 auto sensor harness, automatic transmission coolant hose, and then to fanmotor harness, and route cord set to front arille.

2001- 1AZ-FE PU140-00900 PU140- Rear, L.H.S. 32003 03571

2004- 2AZ-FE PU140-00900 PU140- Left side of engine, top corner on the firewall side Cord comes 32008 03571 Route the cord to top of transmission, and front of air cleaner and left side of battery. out of heater

4 CYL Route the cord to the front and tie to the front grille. at 9 O'clock.

2006- 2GR-FE PU140-00900 PU140- Rear, L.H.S. Engine right bank (hole direction pointing to front) Cord comes 112009 03571 Route the cord to top of transmission, and front of air cleaner and left side of battery. out of heater

V6 Route the cord to the front and tie to the front grille. at 11 O'clock

2009 2AR-FE PU 140-00900 PU140- Rear, L.H.S. Cord comes 303571 Coat core hole and cartridge heater (body only, not terminals) with NSCG silicone grease out of heater

G-624 to ensure good temperature transfer, and prevent moisture (salt splash) from at 12 O'clockentering hole.Remove engine cover, air filter box, engine wiring clip, engine wiring cover, torx stud andbottom wiring bolt. Install cartridge heater with the clip direction at 3 o'clock and the socketout of heater at 12 o'clock. Route cord up and along left side of engine, past front ofbattery and left side of battery to the front. Avoid any interference with moving parts orexhaust. Re-install the engine cover and removed parts.Please refer to Toyota on-line installation instruction for details.

SEQUOIA 2001- 2UZ-FE C0140-00134* C0140- R.H.S. 2nd from front 122007 00070

SEQUOIA 2008- 2UZ-FE C0140-03400* C0140- RH.S. Center Cord comes 122009 00070 Route the cord down and along the left side of the vehicle to the front. out of heater

Please refer to Toyota on-line installation instruction for details. at 6 O'clock

SEQUOIA 2008- 3UR-FE PU140-00900 PU140- Rear, L.H.S. Cord comes 92009 03571 Put the car on a hoist. Remove the engine undercover. Use special flexible four claw pick- out of heaterup (length 60 cm) to clamp on the clip of the heater to insert the rear core hole through the at 10 o'clockgap. The clip direction is 9 o'clock and the socket come out of heater at 10 o'clock. Routethe cord up and along driver side to the front. Re-install the engine undercover. Pleaserefer to Toyota on-line installation instruction for details.

SIENNA 1998- 1MZ-FE C0140-00644* C0140- Front RH.S. 32003 02897 Drain coolant. Remove oil filter. Remove core hole cover and two studs. Remove original silicone sealant

from hole. Clean hole surface. Secure heater in position with the bracket, bolts and lock washers provided.Connect cord set. Tie cordset with cable ties to aluminum alc compressor suction tube, and to rubber alchigh pressure hole. Route out right side of vehicle on top of shroud cover and secure to right side bumperwith cable tie. Reinstall engine oil filter. Refill coolant, run engine and check for leakage. Check coolant andengine oil levels.

SIENNA C0140- Front, R. H. S. 32004- 3MZ-FE C0140-00644* 02897 Route cord past alc hi pressure hose and attach plastic tie. Pass cord on right hand side of radiator2006 reinforcement and attach plastic tie. Out through bottom of engine compartment and through bumper.

SIENNA 2007- 2GR-FE PU140-00900 PU140- Rear, L.H.S. (hole direction pointing to front) 112009 03571 Route cord up. Tie the cord to the lower heater hose outlet. Route the cord to left side of engine. Tie the

cord to the main harness besides the fuse box. Remove front radiator plastic cover. Route the cord downon left side of battery and tie the cord to the left side of radiator coolant fan harness at the front bottomof the battery. Route the cord to the front and tie to the front grille.

SOLARA 1999 5S-FE C0140-01123* C0140- Front, RH.S. 1202899

SOLARA 1999- 1MZ-FE C0140-00644* C0140- Front, RH.S. 32008 02897

SUPRA 1979- 4ME, C0140-00123* C0140- Front R.H.S. 4/1085 5ME, 00069

5M-GE

1986- 5M-GE, C0140-00123* C0140- Front L.H.5. 5-792 7M-GE, 00069

7M-GTE

TACOMA 4X2 1995- 2RZ-FE C0140-02141* C0140- Front RH.S. 22004 01791 Route cord set under alternator cable, behind and around battery to front grille.

2005- 2TR-FE C0140-02141' C0140- Front RH.S. 22009 01791 Route cord set along right side frarne rail beside airbag harness, through radiator support to right front of

radiator.

TACOMA 4X4 1995- 3RZ-FE C0140-02141' C0140- Front L.H.S. 92004 01791 Route cord set to front and tie cord set to power steering pump outlet hose and power steering cooler hose

with straps provided.

1995- 5VZ-FE C0140-02134' C0140- Rear L.H.S. 62004 02900 Route cord set under engine oil coolant hose, along alternator wire harness and under wire harness behind

battery to front qrille.

2005- 1GR-FE PU140-00900 PU140- Rear L.H.S. 92009 03571 Route cord up and along the left hand side of the rocker cover front. Route cord below battery to the left

head larnp, thru rear hole to left front side of radiator.

TERCEL 1991- 3E-E C0140-00143' C0140- Front 2nd frorn right. 994 00453 Remove air intake/duct, exhaust manifold heat shield and lower right side splash guard. Install from

underneath vehicle. Bleed coolinq system after refill.

TERCEL 1995- 5E-FE C0140-00128' C0140- Front 2nd from right. 399 02897 Remove air intake/duct, exhaust manifold heat shield and lower right side splash guard. Install from

underneath vehicle. Bleed cooling system after refill.

TERCEL 1980- 3A,1AC, C0140-00123' C0140- L.H.S. 2nd from front 6/1288 3AC 00069

TERCEL 1988- 3E C0140-00110' C0140- Front L.H.S. 1st from transmission 1290 00767

TRUCK 1994 3V-ZE C0140-02110' C0140- L.H.S. 2nd from front. 707444 Rernove left front wheel if necessary. Route cord set down around engine mount, towards front of vehicle.

Keep cordset away from hot and moving parts.

TRUCK! 1981- 22R,22R- C0140-00123' C0140- Front R.H.S. 6/124 RUNNER 95 E,22R-TE 00069

1988- 3VZ-E C0140-00110' C0140- 2nd from front L.H.S. 5-695 00767

TUNDRA 2000- 5VZ-FE C0140-01134' C0140- Rear, L.H.S. 11-122004 07446

TUNDRA 2000- 2UZ-FE CO140-03400' C0140- RH.S. 2nd Front 62009 00070

TUNDRA 2007- 3UR-FE PU140-00900 PU140- L.H.S. Rear Cord 92009 03571 cornes out

of heater at1 O'clock

T100 1994 3VZ-E C0140-02110* C0140- L.H.S. 2nd from front. 707444 Remove left front wheel if necessary. Route cord set down around engine mount, towards front of vehicle.

Keeo cordset away from hot and movina Darts.

1995- 5VZ-FE C0140-01134* C0140- Rear, L.H.S. 698 07446 Use nylon ties to attach cord to wire harness to avoid steering shaft. Route corset between battery and fuse

box to avoid alternator. Bring cord around battery and down through front bumper opening.

VAN 1984- 3YE,4YE C0140-00142* C0140- Rear L.H.S. 9 turn to89 02898 Use straps to keep cord away from exhaust & moving parts 12

YARIS 2006- 1NZ-FE PU140-00900 PU140- Rear L.H.S. 32009 03571 Route cord forward. Tie cord to main engine harness and cylinder head ventilation hose running along right

SEDAN & hand side of battery. Route cord in front of battery and tie cord to fuse box harness.HATCHBACK(AUTOMATIC)

YARIS 2006- 1NZ-FE C0140-00885 C0140- Rear L.H.S. 32009 00888 Manual transmission - remove clutch bracket by removing three bolts in order to access the hole for block

SEDAN & heater. Re-assemble the clutch bracket with three bolts after installation.HATCHBACK Route cord forward. Tie cord to main engine harness and cylinder head ventilation hose running along right(MANUAL) hand side of battery. Route cord in front of battery and tie cord to fuse box harness.

C0140- R.H.S. 2nd from front. 24 RUNNER (V8) 2003- 2UZ-FE C0140-00134* 00070 Route harness by NT cooler lines,

2009 around radiator on passenger side next to power steerling lines and out at lower bumper opening.

4 RUNNER (V6) 2003- 1GR-FE PU140-00900 PU140- Left side rear. 92009 03571 Route cord up and tie the cord to the heater hose with a strap. Route the cord forward and go behind both

the left hand side rear and front brackets attaching to the manifold and the cylinder head. Tie the cord tothe rear bracket with a strap. CAUTION: KEEP THE CORD AWAY FROM THE FUEL LINE. Route thecord between the front bracket and the engine oil fill pipe and to the front. Tie the cord to the RPMharness, the battery cable and the transmission cooling line

4 RUNNER 4X4 1996- 5VZ-FE C0140-02134* C0140- Rear L.H.S. 62001 02900 Route cord to front and tie cordset to power steering cooler hose and sub-frame of radiator with straps

provided.

1996- 3RZ-FE C0140-02141 * C0140- Front L.H.S. 999 01791 Route cordset to front and tie cord set to power steering pump outlet hose and power steering cooler hose

with straps provided.

NOTE:Location of frost plug hole is determined from inside vehicledriver's seat position.

IMPORTANT

Deburr chamfer around core hole and use liberal amount of "0"ring lubricant provided on "O"-ring and machined surface on hole.For models using cartridge heater, coat core hole and cartridgeheater (body only, not terminals) with NSCG silicone grease G-624before install heater.

NOTE:Each time you unplug the heater, put the protective cap on the plug

June 2, 2008