Toward a Diffraction Limited Light Source: The ESRF Storage Ring Upgrade Varenna, July 9-11 2015...

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  • Slide 1
  • Toward a Diffraction Limited Light Source: The ESRF Storage Ring Upgrade Varenna, July 9-11 2015 Pantaleo Raimondi On behalf of the Accelerator Project Phase II Team
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  • 2 Storage ring 6GeV, 844 m Booster synchrotron 200 MeV 6 GeV 300m, 10 Hz E- Linac 200 MeV 32 straight sections DBA lattice 42 Beamlines 12 on dipoles 30 on insertion devices 72 insertion devices: 55 in-air undulators, 6 wigglers, 11 in-vacuum undulators, including 2 cryogenic EnergyGeV6.04 Multibunch CurrentmA200 Horizontal emittancenm 4 Vertical emittance pm3.5 ACCELERATOR AND SOURCE DIVISION (ASD) MISSION ESRF TODAY
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  • Accelerator Upgrade Phase II 3 Reduce the horizontal equilibrium emittance from 4 nm to less than 140 pm Maintain the existing ID straights beamlines Maintain the existing bending magnet beamlines Preserve the time structure operation and a multibunch current of 200 mA Keep the present injector complex Reuse, as much as possible, existing hardware Minimize the energy lost in synchrotron radiation Minimize operation costs, particularly wall-plug power Limit the downtime for installation and commissioning to less than 18 months. In the context of the R&D on Ultimate Storage Ring, the ESRF has developed a solution, based on the following requirements and constraints: Page 3 The Accelerator Upgrade Phase II aims to: - Substantially decrease the Store Ring Equilibrium Horizontal Emittance - Increase the source brilliance - Increase its coherent fraction Maintain standard User-Mode Operations until the day of shut-down for installation
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  • LOW EMITTANCE RINGS TREND 4 Existing machines In Construction Advanced Projects Concept stage APS SPring8 Sirius Page 4 Several facilities will implement Low Horizontal Emittance Lattices by the next decade Based on 1980 KnowHow Based on state of the art technologies
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  • Undulator : CPMU18, K=1.68 L=2m 5 Improved Coherence Hor. Emittance [nm]40.135 Vert. Emittance [pm]45 Energy spread [%]0.10.09 x [m]/ z [m] 37/36.9/2.6 Page 5 BRILLIANCE AND COHERENCE INCREASE Coherence Source performances will improve by a factor 50 to100 Brilliance 18mm Undulator spectrum
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  • BENDING MAGNETS SOURCE: 2-POLE, 3-POLE OR SHORT WIGGLERS Page 6 Half assembly Field Customized Large fan with flat top field 2 mrad feasible for 1.1 T 3PW Mechanical length 150 mm Source shifts longitudinally by ~3m Source shifts horizontally by ~1-2cm Flux from 3PW All new projects of diffraction limited storage rings have to deal with: Increased number of bending magnets / cell => BM field reduction Conflict with hard X-ray demand from BM beamlines ESRF will go from 0.85 T BM to 0.54 T BM The BM Sources will be replaced by dedicated 2-Pole or 3-Pole Wigglers
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  • UP PI: Preparing the UP Phase II ESRF Phase II Upgrade at the Bone Present ESRF Arc Layout: Ex=4nm New Low Emittance Layout: Ex=0.135nm The 844m Accelerator ring consists of: - 32 identical Arcs 21.2m long - 32 straight sections 5.2m long equipped with undulators and RF Each Arc is composed by a well defined sequence of Magnets (dipoles, quadrupoles etc), Vacuum Components (vacuum vessel, vacuum pumps etc), Diagnostic (Beam Position Monitors etc) etc. All the Arcs will be replaced by a completely new Layout 21.2m
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  • 8 Double-Bend Achromat (DBA) Many 3 rd gen. SR sources Local dispersion bump (originally closed) for chromaticity correction Andrea Franchi Optimization of dynamic aperture for the ESRF upgrade THE EVOLUTION TO MULTI-BEND LATTICE
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  • 9 Multi-Bend Achromat (MBA) MAX IV and other USRs No dispersion bump, its value is a trade-off between emittance and sextupoles (DA) Double-Bend Achromat (DBA) Many 3 rd gen. SR sources Local dispersion bump (originally closed) for chromaticity correction Andrea Franchi Optimization of dynamic aperture for the ESRF upgrade
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  • 10 THE HYBRID MULTI-BEND (HMB) LATTICE ESRF existing (DBA) cell Ex = 4 nm rad tunes (36.44,13.39) nat. chromaticity (-130, -58) Proposed HMB cell Ex = 140 pm rad tunes (76.21, 27.34) nat. chromaticity (-99, -82) Andrea Franchi Optimization of dynamic aperture for the ESRF upgrade - Multi-bend for lower emittance -Dispersion bump for efficient chromaticity correction => weak sextupoles ( less SR - No need of large dispersion on the inner dipoles => small Hx and Ex
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  • LATTICE EVOLUTION: S28B OPTICAL FUNCTIONS Natural equilibrium emittance: x0 = 134 pm Emittances with 5 pm coupled into the vertical plane and 0.5 MV radiation losses from IDs: x = 107 pm z = 5 pm Page 11 1st MAC MEETING 14-15 April L. Farvacque
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  • INJECTION CELL: S28B 2 quadrupoles in the straight section, The global phase advance is still strictly identical to the standard cell, However the tuning of the whole cell is slightly different, giving more flexibility for the injection tuning. Page 12 1st MAC MEETING 14-15 April L. Farvacque S28B Septum location
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  • LINEAR AND NONLINEAR OPTIMIZATIONS Lifetime and dynamic aperture are computed on 10 different errors seeds. Sextupoles: from 6 to 3 families, weaker and shorter. Octupoles: from 2 to 1 family, weaker and shorter. Tunes: 76.21 27.34 Linear matching parameters: x ID = 6.9m Chromaticities: 6, 4 1st MAC MEETING 14-15 April 2015 - N. Carmignani Linear and nonlinear optimizations have been done with the multi-objective genetic algorithm NSGA-II, to maximize Touschek lifetime and dynamic aperture. Page 13
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  • LIFETIME OF S28B 1st MAC MEETING 14-15 April 2015 - N. Carmignani S28B DA -10mm@S3 TLT ~ 21h S28A DA -8.1mm@S3 TLT ~ 13h. e y =5pm ESRFUpgra de 7/8 multibunch 64 h21 h 16 bunch 6 h2.1 h 4 bunch 4 h1.4 h Page 14
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  • COLLIMATION OPTIMIZATION TO DECREASE LOSSES IN THE IDS Page 15 1st MAC MEETING 14-15 April 2015 - N. Carmignani
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  • COLLIMATOR SHIELDING50 CM LEAD LOCAL SHIELDING Page 16 1st MAC MEETING 14-15 April 2015 - Paul Berkvens Sv/h 0.5 ambient dose equivalent rate ( Sv/h) 0.5 cm total neutrons
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  • 17 The ESRF Low Emittance Lattice Proposed hybrid 7 bend lattice Ex = 146 pm.rad Several iterations made between: Optics optimization: general performances in terms of emittance, dynamic aperture, energy spread etc Magnets requirements: felds, gradients Vacuum system requirements: chambers, absorbers, pumping etc Diagnostic requirements Bending beam lines source From Concepts to a Real Machine Page 17
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  • 18 Technical challenge: Magnets System D1D1 D2D2 D6D6 D7D7 D3D3 D4D4 D5D5 Page 18 High gradient quadrupoles Mechanical design final drawing phase Large positioning pins for opening repeatability Tight tolerances on pole profiles Prototypes delivered in the period September 2014-Spring 2015 Gradient: 90 T/m Bore radius: 12.5 mm Length: 390/490 mm Power: 1-2 kW Combined Dipole-Quadrupoles 0.54 T / 34 Tm -1 & 0.43 T / 34 Tm -1 Permanent magnet (Sm 2 Co 17 ) dipoles longitudinal gradient 0.16 0.65 T, magnetic gap 25 mm 1.8 meters long, 5 modules Sextupoles Length 200mm Gradient: 3500 Tm -2 Quadrupole Around 52Tm -1 Gael Le Bec Octupoles
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  • QUADRUPOLES DESIGN Pole shape optimization Imposed 11mm stay clear from pole to pole for all magnets for optimal synchrotron radiation handling Page 19 Low gradient pole profileHigh gradient pole profile Vacuum chamber and magnets sections
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  • QUADRUPOLES High Gradient 91 T/m gradient, 388 484 mm length 12.7 mm bore radius, 11 mm vertical gap 1.4 1.6 kW power consumption HG Prototype +/-20um pole accuracy Moderate Gradient Up to 58 T/m gradient, 162 295 mm length 16.4 mm bore radius, 11 mm vertical gap 0.7 1.0 kW power consumption Page 20 1st MAC MEETING 14-15 April 2015 - LE BEC
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  • DIPOLE WITH LONGITUDINAL GRADIENT Specifications 0.17 0.67 T field 5 modules of 357 mm each Larger gap for the low field module Allows the installation of an absorber Engineering design Final drawings produced Prototyping Final prototype to be build in the coming months Page 21 1st MAC MEETING 14-15 April 2015 - LE BEC Measured field integral homogeneity (one module)
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  • DIPOLE QUADRUPOLES Page 22 1st MAC MEETING 14-15 April 2015 - LE BEC DQ1 pole shape DQ1 gradient homogeneity: Integration of trajectory along an arc DQ1: 1.028 m, 0.57 T, 37.1 T/m G/G < 1% (GFR radius 7 mm) DQs are machined in 7 laminated iron plates
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  • OCTUPOLES S28b specifications 48 kT/m 3 nominal strength (70 kT/m 3 maximum) 90 mm length 4 Water cooled coils at the return-field yoke Allows for the required stay-clear for Synchrotron Radiation fans Prototyping Air cooled prototype measured Page 23 1st MAC MEETING 14-15 April 2015 - LE BEC
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  • 1000 LARGE POWER SUPPLIES AND 1000 SMALL POWER SUPPLIES Page 24 TypeName NOMINAL FIELD VALUESElectrical design PS nommaxWatt quantityLengthdB/dxlatticePowerVoltageCurrentOVdesign Watts P total per cell[m][T/m] [kW][V][A]factorImaxPnomPmaxcell Quadrupole, mod. gradientQF120.34953.7 1.0612.187.51.21021167157623343152 Quadrupole, mod. gradientQD220.26651.5 0.869.887.51.2106966141819322836 Quadrupole, mod. gradientQD320.21646.5 0.748.487.51.2117843151916873037 Quadrupole, mod. gradientQF440.21651.5 0.748.487.51.2106843123833734952 Quadrupole, mod. gradientQD520.21252.5 0.869.887.51.2104966136419322729 Total 12 1125716705 Quadrupole, high gradientQF620.3695.2 1.4215.790.41.1991535185730703714 Quadrupole, high gradientQF820.4896.21.6618.6891.1981767213935354277 Total 4 66057992 Dipole-Quadrupole, high fieldDQ121.1137.5433.91.5915.75100.71.21211729249034584980 Dipole-Quadrupole, mod fieldDQ210.7737.0433.71.3817.081.01.2971469211614692116 Total3 49287096 Sextupole, longSD4 450043001.0111.7861.1951111134444445377 Sextupole, longSF2 1.0111.7861.1951111134422222689 Total 6 66668066 OctupoleOF1-220.1 0.303.2941.21134266138521226 Total 2 8521226 27 Total PS power for one cell for main electromagnets30.341.1 KWKVA magnetcoils type corrector AC+DC (5 independent coils)35 AC+DC Sextupole, short correctors66 DC Total number of coils/cell 51 About 1000 DC-DC low voltage converters: the average channel power is around 1kW and a maximum of 2.3kW. The stability requested will be 15ppm with a MTBF of more than 400 000 hours. The integration in 32 cabinets will be designed with the Computer Services for redundancy and HOT-Swappability
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  • Chamber 1 with cross: 61kg SIP 75 l/s: 22kg RGA / lead protection: 15kg TOTAL: 101kg Chamber 2: 99kg SIP 75 l/s: 22kg NEG 200 l/s (2x):12kg TOTAL: 133kg Chamber 3: 91kg SIP 150 l/s: 32kg RGA/lead protection:15kg TOTAL: >138kg VACUUM CHAMBERS 25 Beam axis Chamber 5: 88kg NEG 200 l/s: 6kg SIP 55 l/s 19kg TOTAL: >116kg Beam axis Chamber 6: 108kg NEG 200 l/s (x2): 12kg SIP 150 l/s 32kg TOTAL: >165kg Beam axis Chamber 8: 124kg NEG 200 l/s: 6kg SIP 150 l/s: 32kg TOTAL: >165kg 6 out of 14 different vacuum chamber assemblies
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  • GIRDER DESIGN, THE ORTHOGONAL HEPTAPOD Page 26 4th APAC MEETING - 22-23 OCTOBER 2014 - Cianciosi 5900mm 800mm Mass: Magnets: ~ 5-6 T Magnet supports: ~ 1 T Girders: ~ 3-3.5 T Vacuum chamber, pumping etc: ~ 0.5T Total weight: ~9-11T Z X 4 motorized adjustable supports in Z direction 3 manual horizontal jacks (one in X, two in Y) Technology: Girder material: carbon steel Typical tickness: 30mm (20-50) Piece junction: full penetration and continous welding Rails flatness: 30 micrometers Filippo Cianciosi Quantity : 128 Procurement time scale: 2016-2017
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  • SYSTEM INTEGRATION MACHINE LAYOUT IN THE TUNNEL Courtesy :J Guillemin Design and integration of all components very advanced Ready to start large scale procurement process in 2015 Construction joint
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  • SYSTEM INTEGRATION: GIRDER 1 AND 2 (& 3 AND 4) E-beam Courtesy M Soulier All girders will be fully assembled before starting the shutdown for installation
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  • ASSEMBLY BUILDING LAYOUT 29 front view side view top view
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  • PREPARING THE UPGRADE PHASE II Page 30 Technical Design Study (TDS) Completed on May-2014 and submitted to: Science Advisory Committee (SAC) Accelerator Project Advisory Committee (APAC) Cost Review Panel (CRP) ESRF Council All committees very positive Project Approved and Funded Official Start: Jan 1 st 2015
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  • PLANNING AND BUDGET 31 Global Schedule Nov 2012 White paper Nov 2012- Nov 2014 Technical Design Study / Orange Book Jun 2014 Council Approval Jan 2015 Start of the project Jan 2015 July 2016 Engineering Design Jul 2015 Jun 2018 Procurement Sep 2017 Oct 2018 Girder Assembly Dec 2018 Start of the shutdown Dec 2018 Sep 2019 Dismantling and Installation Oct 2019 Jun 2020 Accelerator and Beamlines Commissioning Jun 2020 Start of User Mode Operations Budget: 100 M Construction of the new storage ring lattice 3.5 MBuilding programme for storage and pre-assembly 8. Concl.
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  • CONCLUSION (1) Project officially started on Jan 1 st 2015 Optics and layout finalized Prototypes & manufacturers contacts in progress Accelerator Engineering well advanced Tender process for serial production foreseen started Mid 2015 All ESRF Divisions greatly supporting the Accelerator Upgrade Project Significant step toward a DLSR: about a factor 40 Another factor 10 reduction in the horizontal emittance is still needed to reach the diffraction limit
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  • GREEN FIELD DLSR: GENERAL CONSIDERATIONS Current Upgrades forced to maintain existing layout General Ring Structure: Straight Sections interleaved with Arcs How to build the DLSR? Lets start just listing the what is needed (not exhaustive): 0) 2pi total bend angle 1) Straight Sections 2) Matching SS-Arc 3) Chromaticity Correction 4) Low Emittance Lattice Arc 5) Injection and RF The requirements for 1-to-5 are in general conflicting!
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  • GREEN FIELD DLSR: GENERAL CONSIDERATIONS 1)Straight Sections: How many?: 20-40 This number is mostly dictated by the optimal cost of the infrastructure w.r.t. the number of beamlines. Low energy ring costs much less, so in general fewer SS are found on them. How long?: 3.0-5.0-10.0m From last 20 years of IDs progress (e.g: revolver IDs, short periods, low gaps) can we define the optimal length? Two IDs in a SS (say 5m long) already cost a lot: - Beta-Mismatch equivalent to a factor two in emittance (for DLSR) - Minimum gap and minimum period larger (=> higher ring energy needed) Minimum Angle between SS?: 50-100mrad?
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  • GREEN FIELD DLSR: GENERAL CONSIDERATIONS 2) Matching SS-Arc Matching is detrimental to: Emittance (Dipoles with Curl-H not ideal), Chromaticity Canted Long SS require less Matching Section 3) Chromaticity Correction Requires large betas, large dispersion 4) Low Emittance Lattice Arc Requires short dipoles, small dispersion, small beta_functions 5) Injection and RF Requires large x_beta and long Straight Section Could it make sense to not integrate 2-3-4-5 in one Arc Lattice Structure but have different optimized sections: - Straight Sections Section - Chromatic Correction Section - Low Emittance Arc Section - Injection and RF Section
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  • MANY THANKS FOR YOUR ATTENTION Page 36