Tow Dolly Complete Rev b
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Transcript of Tow Dolly Complete Rev b
www.trailersauce.comwww.trailersauce.co.nz
[email protected] TOW DOLLY ©Trailersauce 2014
TRAILERSAUCE
PROJECT TITLEProject Location A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A PROJECT TITLEProject Location A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A
BIL
L O
F M
ATE
RIA
LS
PROJECT TITLEProject Location A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A PROJECT TITLEProject Location A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A
1
2
34
5
6
7
8
9
10
11, 12, 13
14
15
1617
18
19
2021, 22, 23
24
25
35
36, 37
38
39
40
4126
PROJECT TITLEProject Location A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A PROJECT TITLEProject Location A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ A
29
2728
30
31
32
33
34
PROJECT TITLEProject Location 01A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 01A PROJECT TITLEProject Location 01A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 01A
33
32.5
1850
180 530
110
Material - 65 x 65 x 5.0 SHS R 10.5
DRAWBAR
SIDE ELEVATION
PLAN VIEW
TILT HOLE DETAIL
12°
PROJECT TITLEProject Location 02A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 02A PROJECT TITLEProject Location 02A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 02A
R25
38
195
Material - 65 x 65 x 5.0 SHSQuantity - 1 off
160
2250
5
R 10.5
Material - 50 x 5 FlatQuantity - 2 off
PIVOT SUPPORT TUBE
TILT PLATE
65
65
PROJECT TITLEProject Location 03A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 03A PROJECT TITLEProject Location 03A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 03A
25
70
100
Ex 75 x75 x 4.0 SHS
25 x 5 Flat
45°
END ELEVATION SIDE ELEVATION
TILT SHROUD31
5
Material - 50 x 5 FlatQuantity - 2 off
45°
50
PIVOT BRACE
65
Material - 75 x 50 x 5 AngleQuantity - 2 off
DRAWBAR ANGLE BRACE
45°
PROJECT TITLEProject Location 04A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 04A PROJECT TITLEProject Location 04A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 04A
132
AXLE DROPPERMaterial - 75 x 50 x 5.0 RHSQuantity - 2 off
NOTE - Height given from base ofdropper to axle centre is for overalltyre diameter of 650mm. Adjustheight to suit tyre diameter. Where the stub axle diameter is larger than 40mm, fit the stubaxle over top of dropper.
(See
Not
e be
low
)Diameter as per stub axle
150 5
50
BOTTOM PLATEMaterial - 50 x 5 FlatQuantity - 2 off
50
100
50
AXLE STRAPMaterial - 50 x 5 FlatQuantity - 2 off
150
PROJECT TITLEProject Location 05A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 05A PROJECT TITLEProject Location 05A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 05A
1960 50
75
AXLE BEAMMaterial - 75 x 50 x 5.0 RHSQuantity - 1 off
1350
36° 54°
DRAWBAR BRACEMaterial - 65 x 35 x 3.0 RHSQuantity - 2 off
65
35
PROJECT TITLEProject Location 06A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 06A PROJECT TITLEProject Location 06A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 06A
360
360
785
35
8
8
WEAR PADS
Material - 8mm UHMWPE or NylonQuantity - 2 off each
20 80 80
2080
80
2093
2093
4mm Diameter holewith countersunk rim to suitrivet head diameter and height.Recommended rivet size5-10
PROJECT TITLEProject Location 07A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 07A PROJECT TITLEProject Location 07A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 07A
310 340
245
75
162°
154
105
RAMPS
Material - 3mm MS Plate & 3mm Diamond PlateQuantity - 2 off
NOTE - Complete ramp to be fabricated with plain steel plate andsteel or alloy diamond plate can beoverlayed on top. Front section mustbe plain steel to allow wear plate to be mounted
360
PROJECT TITLEProject Location 08A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 08A PROJECT TITLEProject Location 08A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 08A
545
855
1096
2065
SUB CHASSISPLAN VIEW
20
PROJECT TITLEProject Location 09A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 09A PROJECT TITLEProject Location 09A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 09A
Drawbar brace flush with top of drawbar
Pivot Brace central on axle beamface
20mm gap betweendrawbar and pivot support
tube
Hub face measurement dependant ontyre width and rim offset. Ideal rim offsetis 30P or more with maximum tyre tread widthof 195mm. Maximum overall width from outside of tyre to tyre is 2500mm.
When sub frame fully weldeddrill and rivet wear pads to
both drawbar braces andramps.
PROJECT TITLEProject Location 10A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 10A PROJECT TITLEProject Location 10A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 10A
60°
900
200
40
7050
40
350
60°
900
200
40
7550
40
350
RH WHEEL TRAYMaterial - 3mm MS Plate
LH WHEEL TRAYMaterial - 3mm MS Plate
7575
PROJECT TITLEProject Location 11A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 11A PROJECT TITLEProject Location 11A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 11A
60°60°
60° 60°
1090
1877
35
65
75
50
450
16537.5
75
50
TOP DECK FRONT MEMBERMaterial - 75 x 50 x 3.0 RHSQuantity - 1 off
TOP DECK REAR MEMBERMaterial - 65 x 35 x 3.0 RHSQuantity - 1 off
TOP DECK PIVOT SUPPORTMaterial - 75 x 50 x 5.0 RHSQuantity - 1 off
R 30 Hole
PROJECT TITLEProject Location 12A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 12A PROJECT TITLEProject Location 12A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 12A
380
60°
5010050
REAR TIE DOWN BARMaterial - 16mm Solid Rod50 x 10 FlatbarQuantity - 2 off each
100°
7112
7
203
60°
350
TYRE STOPMaterial - 3mm Steel Diamond PlateQuantity - 2 off
16mm Solid Round
10
10
PROJECT TITLEProject Location 13A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 13A PROJECT TITLEProject Location 13A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 13A
61
41
63
64°
64°
40
80
100
R20mm
Hole Diameterto suit Rachet
6 61
62
40See
Not
e
5
RATCHET MOUNTMaterial - 6mm Steel PlateQuantity - 4 off
40See
Not
e
5
TOP PLATEMaterial - 5mm Steel PlateQuantity - 2 off
FRONT PLATEMaterial - 5mm Steel PlateQuantity - 2 off
NOTE -Width of rachet mount tobe fabricated to suit ratchet.Ratchet is fitted over ratchet mount.
PROJECT TITLEProject Location 14A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 14A PROJECT TITLEProject Location 14A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 14A
320
50
45°
WHEEL TRAY BRACEMaterial - 50 x 5 FlatQuantity - 2 off
40
40
20
Diameter 10mm Solid Round
TIE RINGSMaterial - 10mm Diameter Solid RoundQuantity - 4 off
65
75
50
ANGLE STOPMaterial - 75 x 50 x 5.0 AngleQuantity - 2 off
PROJECT TITLEProject Location 15A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 15A PROJECT TITLEProject Location 15A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 15A
275
350
275
1800
175
160
18
TOP DECK PLAN VIEW
285
1880
350
PROJECT TITLEProject Location 16A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 16A PROJECT TITLEProject Location 16A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 16A
Fit wheel tray brace up3mm from base of top deck rear member
Top deck rear memberup 3mm from base ofwheel tray
Mount eye rings flush withtop of front member
Fit Ratchet mountcentrally in wheel tray
Mount wheel stop flush with front edge of front member
Rear tie down bar
Wheel tray
PROJECT TITLEProject Location 17A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 17A PROJECT TITLEProject Location 17A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 17A
275
150
50
260
75
45°275
25
50
150
150
GUARD SUPPORTFRAMEMaterial - 5mm Steel Plate50 x 5.0 Flatbar
5
325
180
25
5
5
5
365
215 5
25
HORIZONTAL BRACEMaterial - 50 x 5.0 FlatbarQuantity - 2 off
VERTICAL BRACEMaterial - 50 x 5.0 FlatbarQuantity - 1 off
25
150
PROJECT TITLEProject Location 18A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 18A PROJECT TITLEProject Location 18A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 18A
198
255
705 200
335
GUARD STRAPMaterial - 25 x 5 FlatbarQuantity - 2 off
Note - Guard straps can be attached to the guard by welding or drilling for coachboltsor similar.
GUARDMaterial - 2mm MS PanelQuantity - 2 off
Rolled/Chamfered Edge
PROJECT TITLEProject Location 19A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 19A PROJECT TITLEProject Location 19A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 19A
75 52
R 2.0
M16 x 2.0
40
+0.
00-0
.016
50
50
3 3
60
44+0.016-0.00
40
PIVOT SHAFT & HOUSINGMaterial -MS Solid RoundQuantity - 1 off each
1.66.3
6.3
1.6
PROJECT TITLEProject Location 20A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 20A PROJECT TITLEProject Location 20A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 20A
50
3 44
8
17
PIVOT CAPMaterial - MS Solid RoundQuantity - 1 off
PERMAGLIDE BEARINGPart No. - PAP 4050 P10Quantity - 1 off
Permaglide bearings/bushes are designed with a special porous surface that impregnates lubricant onto all running surfaces. Permaglide bearings do not require any lubrication and doing so can reduce their lifespan and cause premature failure.
They are largely maintenance free if installed correctly and are economical and easy to replace should it be required.
PROJECT TITLEProject Location 21A PROJECT TITLETRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 21A PROJECT TITLEProject Location 21A Tow DollyTRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ 21A
Weld pivot shaft flush with bottom face of pivot
support tube
Weld pivot bush flush with topface of top deck pivot support
Fully weld top and bottom.When cool, clean bore of weld spatter
measure bore dimensions andhone if necessary, press permaglide
bearing into position.
Run fillet weldaround top face ofpivot support tube,protect bearing surface from weldspatter