3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)

To find out more visit www.dynagen.ca

1

TOUGHSeries® PRO Engine and Generator Controller

Compact Footprint 5.2” x 7.52” x 2.2”

Key Features

RELIABLE

TOUGH

EASY TO USE

HIGHLY CONFIGURABLE

Plug ’n’ Play Panel Option

Weather proof 21-pin Deutsch connector

• Supports mechanical or CAN J1939 engines

• Configurable Diagnostic Trouble Code (DTC) readout

• Manual and Automatic modes

• Supports all major diesel engines including mechanical, Tier III, Tier IV Interim, and Tier IV Final

• Support for spark ignition engines across most brands

• Front panel RPM adjustment buttons

• Adjustable bump speed & ramp rate

• Idle, Intermediate, & Goal RPM

• Adjustable min and max RPM limits

• Automatic idle speed on startup

• Single or dual Float Switch inputs

• Fully configurable for arbitrary sensors

• Auto Start trigger on sensor value (pressure, temp, level, voltage)

• Auto throttle control using feedback from sensors such as Level and Pressure (maintain-in & maintain-out)

• Built-in weekly scheduler

• Maintenance counter

• A full selection of timers and long-time run function

• Easy-to-use field configuration from front panel menu (pass code protected)

• Free RapidCore® configuration software

• Standard MODBUS port

• AC current sensing standard for generator applications (TGP600 model)

• Color display: 480x272 (WQVGA), TFT 4.3”

• Brightness 1000 nit

• Contrast ratio 600:1

• Sunlight readable

• Configurable/Replaceable Buttons with custom text

• Fits same cutout as TE/TG 350/410 controller

• Sealed to Enclosure IP67

• Configurable low power operating mode

ULPending

• Supports both Generators and variable speed engines, one stock unit

• One stock unit for both mechanical and electronic engines

• Pre-Programmed configurations available

• Mimic remote panel options available

• Plug N Play harnesses available for many engine brands

• Optional Emergency Stop button

CPC Sealed Dual Autostart Switch connector with sealed cap

M12 Sealed connectors for RS485 MODBUS (TE410 only) and transducer/sensor

TOUGH SERIES PRO DATASHEET | REVISION 1

TOUGH Series® PRO

3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)

To find out more visit www.dynagen.ca

TOUGH SERIES PRO DATASHEET | REVISION 1

2

Pin Name Description Pin Name Description1 RS485A RS485 18 NC NoConnect2 RS485B RS485 19 NC NoConnect3 RS485COM RS485Ground 20 NC NoConnect4 NC NoConnect 21 NC NoConnect5 NC NoConnect 22 NC NoConnect6 NC NoConnect 23 NC NoConnect7 AnalogInput10 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA.B-) 24 NC NoConnect8 NC NoConnect 25 USBD+ USBD+Input9 ACNeutral ACNeutralInput 26 USBD- USBD- Input10 ACVoltagePhaseA ACVoltagePhaseAInput 27 USBGround USBGround(InternallyconnectedtoBatteryNegative)11 ACVoltagePhaseB ACVoltagePhaseBInput 28 5VProtectedOutput 5VProtectedOutput12 ACVoltagePhaseC ACVoltagePhaseCInput 29 Ground BatteryNegative13 SwitchedOutput9 HighSideSwitch 30 NC NoConnect14 SwitchedOutput10 HighSideSwitch 31 CTCommon CTCommonInput15 SwitchedInput10 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 32 CTCommon CTCommonInput16 SwitchedInput11 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 33 ACCurrentLineA ACCurrentLineAInput17 SwitchedInput12 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 34 ACCurrentLineB ACCurrentLineBInput

35 ACCurrentLineC ACCurrentLineCInput

Auxiliary Connector (AMPSEAL 35-pin)1

13

24

23

12

35

Pin Name Description Pin Name Description1 V BAT BatteryPositive 19 AnalogInput3 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)2 V BAT BatteryPositive 20 AnalogInput4 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)3 SwitchedOutput1 HighSideSwitch 21 AnalogInput5 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)4 SwitchedOutput3 HighSideSwitch 22 AnalogInput6 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)5 SwitchedOutput2 HighSideSwitch 23 AnalogInput7 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)6 SwitchedInput1 ConfigurableDigitalInput (B+, B-,B+ orB-,OPEN) 24 Ground BatteryNegative7 SwitchedInput2 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN) 25 Ground BatteryNegative8 SwitchedInput6 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN) 26 SwitchedOutput8 HighSideSwitch9 AnalogInput1 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-) 27 SwitchedOutput6 HighSideSwitch10 AnalogInput2 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-) 28 SwitchedInput4 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)11 CANL CANBuswithinternalsoftwareselectable120 resistor 29 SwitchedInput9 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)12 CANH CANBuswithinternalsoftwareselectable120 resistor 30 SwitchedInput8 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)13 NC NoConnect 31 SwitchedInput7 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)14 SwitchedOutput4 HighSideSwitch 32 AnalogInput8 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)15 SwitchedOutput5 HighSideSwitch 33 AnalogInput9 ConfigurableAnalogInput(HiZ,LoZ,0-5VDC,4-20mA,B-)16 SwitchedOutput7 HighSideSwitch 34 SpeedInput1 MagPic up,AlternatorInput17 SwitchedInput5 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN) 35 SpeedInput2 MagPic up,AlternatorInput18 SwitchedInput3 ConfigurableDigitalInput(B+, B-,B+ orB-,OPEN)

1

13

24

23

12

35

Main Connector (AMPSEAL 35-pin)

3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)

To find out more visit www.dynagen.ca

TOUGH SERIES PRO DATASHEET | REVISION 1

3

THIS�DOCUMENT�CONTAINS�CONFIDENTIAL�INFORMATION�AND/OR�TRADE�SECRETS�WHICH�ARE�THE�

PROPERTY�OF�DYNAGEN�TECHNOLOGIES�INC.�THIS�DOCUMENT�MAY�NOT�BE�REPRODUCED�OR�

TRANSMITTED�TO�OTHERS�IN�ANY�MANNER,�NOR�MAY�ANY�USE�OF�THE�INFORMATION�ON�THIS�

DOCUMENT�BE�MADE,�EXCEPT�FOR�THE�SPECIFIC�PURPOSES�FOR�WHICH�IT�IS�TRANSMITTED�TO�THE�

RECIPIENT,�WITHOUT�THE�PRIOR�WRITTEN�CONSENT�OF�DYNAGEN�TECHNOLOGIES�INC.

TG�Pro�Dimensions

DWG-1567�R1.2DC Transients:

A. Meets SAE J1113 Pulse 1 (b/c)B. Meets SAEJ1113 Pulse 2AC. Meets SAEJ1113 Pulse 2bD. Meets SAE J1113 Pulse 3a and 3bE. Meets SAE J1113 Pulse 4F. Meets SAEJ1113 Pulse 5a

AC Transients:DynaGen setup and tailored 2KV pulse, 0, 90 270 degrees.

ESD SAE J1113:

A. Direct Discharge (Powered). Meets SAE J1113-13 Figure b1, Severity level 4

B. Direct Discharge (Un-Powered). Meets SAE J1113-13 Figure b1, Severity level 4

C. Air gap discharge (Powered) Meets SAE J1113-13 figure B1, Severity Level 4

D. Air gap discharge (Un-Powered) Meets SAE J1113-13 figure B1, Severity Level 4

EMC MIL STD 461E:A. MIL STD 461E section 5.5 (CE102)

Environmental: Thermal Cycling (SAE J1455).

Mechanical (SAE J1455):A. Impact ULB. Harness Swing SAEJ1455C. Unpackaged Drop SAEJ1455, UL

Vibration SAE J1455: A. SAE1455: Random Profile for

Engine Mounted Panels on all 3 axis. B. SAE J1455 Swept Sine on all 3 axis.

Safety Certifications (Tested to): A. UL 746CB. NEMA ICS5 Pilot Duty rating C. UL508 17th edition (Table 36.1)D. CSA 22.2 No 14-10 11th editionE. UL2200 1st editionF. UL840 tables 8.1,9.2G. UL50

Test Specifications

TOUGH Series® PRO

TOUGH Series® PRO

3 Spectacle Lake Drive, Unit B105, Dartmouth, NS, Canada B3B 1W8 Tel: 902-406-0133 | Fax: 902-567-0633 Toll Free: 1-888-DYNAGEN (1-888-396-2436)

To find out more visit www.dynagen.ca

TOUGH SERIES PRO DATASHEET | REVISION 1

4

BATTERY SUPPLY

Range 5.5 - 38VDC

Cranking Dropout to 0VDC 50ms

Reverse Battery Yes

Standby Current 45ma

DISPLAY

Resolution 480x272 (WQVGA)

Diagonal 4.3”

Type TFT

Storage Temperature -40 - 85 degrees C

Operating Temperature (w/o heater)

-30 - 85 degrees C

Outdoor Readable Yes

Brightness 1000 nit

Contrast Ratio 600:1

BUTTONS

Number 6 + 5 soft buttons

Relegendable Key Caps Yes

INPUTS

Switched Inputs

Number 12

Software Configurable Yes

Minimum Trigger Delay <100ms

Decision Threshold 3VDC

Analog Inputs

Number of inputs 10

Software Configurable Yes

Separate Battery and PCB Temp Measurement

Yes

Accuracy +/-2%

Frequency Inputs

Number of Inputs 1

Range (Input 1)10 - 10,000Hz at 1 ~ 50

VAC

Internal Sensors

Battery Voltage Yes

Internal Temperature Yes

AC Voltage

Number 3 Phase

Maximum Voltage 600VRMS

Accuracy 1% Full Scale (600V)

ConfigurationsSingle Phase 2 & 3 Wire

Delta 3 and 4 WireWye 2, 3, and 4 Wire

AC Current

Amount 3 Phase

CT Type 5A Secondary

Accuracy 2% Full Scale

OUTPUTS

Switched Outputs

Number 10

Type High Side Switches

Max Current per channel 1A

Logic Level Drive Capable Yes

SPEED SENSING

Options

J1939Generator Output

Magnetic PickupAlternator Tach

COMMUNICATION PORTS

CAN Bus

Number 1

Software Configurable Internal Resistor

Yes (120 ohms)

RS485

Number 1 (0 if Ethernet is used)

Software Configurable Internal Resistor

Yes (120 ohms)

USB

Mode Slave

MECHANICAL

Dimensions 7.44” x 4.9”

Cutout Size 6.44” x 4.06”

Sealed Enclosure Yes to IP67

Sealed to Panel Yes to IP67

Connectors 2 X 35 Pin AMPSEAL

OTHER FEATURES

Real-time Clock Yes with 5 year backup

Protected 5V Supply Output Yes, 0.4A

Custom Branding Yes