Torit Cyclone Manual

8/12/2019 Torit Cyclone Manual

1/24

Installation,

Operation, and

Service Information

Installation

and Operation Manual

Cyclone

Models 12, 16, 20, 24, 30, 36, and 44

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2/24

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O

Application of Dust Control Equipment

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3/24

Contents

p~ p~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOa~~ p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKPa KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKQ

m ~ f r KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKQo~ ~ p~ f~KKKKKKKKKKKKKKKKKKKKRl~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSf ^~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKSf~~ ` ~ m KKKKKKKKKKKKKKKKKKKKKKKKKSf~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKT

p pI d~Jj r KKKKKKKKKKKKTr i~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKT

o fKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKTe f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKT

p~~ b KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKUc ^KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKU

_~ ~ i ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKU` f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKVm m~ f~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKV

^~ `~ f~~ KKKKKKKKKKKKKKKKKKKKKKKKKNNf q~ ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKNNRRJd~ a m~La a m~KKNO

b~ f~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNPl~ b KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNQ

c _~ f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNQp e f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKNSp ^ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNS^~ f~~KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNT

b s KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNUm~ p~Jr `KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNUp f~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNV

l~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKNVqKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOMp k KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOO

t~~ KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKOQ

DANGER indicates a hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

CAUTION, used with the safety alert symbol, indicates a hazardous situation

which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to personal injury.NOTICE

j k | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | p~ k | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |

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^ | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |

| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |

c q | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |

^ | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |

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Data Sheet

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P


4/24


5/24

Rating and Specification Information

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` a `I j NO QQ

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6/24

S

a~ `~I fK

Operation

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power pack

clean-air

outlet

cycloneassembly

cabinet

base

dirty-airinlet

helicalbaffle

innercone

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Inspection on Arrival

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Installation Codes and Procedures

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NOTICE


7/24

T

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Installation

Site Selection, Grade-Mounted Units

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Rigging Instructions

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Suggested Tools & Equipment

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Hoisting Information

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8/24

U

a~ `~I fK

Standard Equipment

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Field Assembly

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Base and Leg Assembly

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1. Attach legs to base.2. Attach cross bracing.3. Turn leg and cross brace assembly upright.4. Position on anchor bolts.5. Level base and tighten all hardware

All Leg and Cross Brace Bolt Details:

1/2-13 x 1 1/4-in Hex Bolt1/2-in flat washer1/2-in hex nut

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q ~ ~ ~~~

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NOTICE


9/24

V

` a `I j NO QQ

Cyclone Installation

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Models 36 and 44

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Power Pack Installation

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NOTICE

NOTICE


10/24

NM

a~ `~I fK

1. Wrap an adjustablestrap tight around thecyclone's cone.

2. Use a crane to lift the cyclone from the pallet and lay it on the floorhorizontally.

3. Attach chain shackles to the eyebolts on flanged units or to the lifting lugson welded units.

4. Attach chains to the shackles and secure to the upper portion of the conewith adjustable straps.

shackle

chain

adjustable

strap

spreaderbar

liftingsource

adjustablestrap

cone

blowerhousing

5. Using a crane, lift the cyclone and position over base and lower slowly.

6. Use drift pins to align the holes in the cyclone's bottom plate and thebase.

7. Fasten securely using 3/8-16 x 1 1/4-in bolts, washers, and hex nuts.

1. Apply sealant to the inside edge of thebolt pattern on the top of the blowerhousing.

2. Using a crane, lift the power pack intoposition over the blower housing andlower slowly.

3. Secure power pack to blower housingusing the tread-cutting screws provided.

4. Manually rotate blower wheel to ensureadequate clearance between the blowerwheel and housing.

sealant

powerpack

eyebolt

flange

Power Pack Installation

NOTICETo ensure vertical stability, secure chains to uppercone using adjustable straps.

` f~~


11/24

NN

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Adapter Collar Installation

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Inlet Transition Assembly

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OK ^ ~ ~ ~ ~ NLQJOM RLUJI ~I ~ K

3/8-16 x 1 1/4-inhex bolt

1/4-indiameterrope-typesealant

adapter3/8-16hex nut

3/8-inflat washer

^~ `~ f~~

1/4-in diameterrope-type sealant

1/4-20 x 5/8-inhex nut

1/4-20 x 5/8-inhex bolt

1/4-inlock washer

1/4-inlock washer

f q~ ^


12/24

NO

a~ `~I fK

55-Gallon Drum Pack and Double Drum Pack

Installation

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OK ` ~~ ~ ~ K p ~K

Double Drum Pack

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OK ` TJ ~ vJ~ ~ K p ~K

PK o~ p O vJ~ ~ K

Single Drum Installation

drum cover

optional latch

customer-supplied55-gallon drum

hose clamp

flexible hose

adapter collar

hose clamp

Double Drum Installation

adapter collar

hose clamp

hose clamp14 x 7 x 7-in Yhose clamp

flexible hose

flexible hose

RRJd~ a m~


13/24

NP

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Electrical Installation

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OK s~ ~ ~~ ~ ~ ~ K q ~ ~ ~ ~ K l J I ~ K


14/24

Optional Equipment

Filter Bag Installation

m~

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q ~~ ~~

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OK f~ ~ ~ K

PK m ~ ~ ~ ~ ~ ~ ~ ~K

l ~

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QK l I ~ ~ ~K

NOTICE

NOTICE

RK l I

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q ~ ~ ~ ~~ K c~

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`~ a~ ~~K

a~ `~I fK

NQ


15/24


transition

gasket

elbow

hoseclamp

filterbag

Models 12 and 16

Models 20, 24, and 30

1/4-in diameter rope-type sealant

transition

sealant

manifold assembly

end plate

filter bags

Models 36 and 44

extension

transitionsealant

manifold assembly

endplate

filterbags

1/4-in diameter rope-type sealant

c _~ f~~

` a `I j NO QQ

NR


16/24

Surge Hopper Installation

NK f~ ~ ~ `

f~~ m~ NMK

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PK r PLUJNS N NLQJ I ~I ~ I ~K

QK ^ NLQJ ~ J ~~ ~ ~K

RK r PLUJNS NJ I ~I ~

I K

`~ a~ ~~ ~ ~

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Silencer Assembly

NK c NO ~ NSI ~

~ ~ ~ ~K l ~ I ~ NLQJ~ J ~~ ~ ~ ~K

OK ^ ~ ~ ~ NLQJOM PLQJ I ~I~ K

PK o~ p N ~ O ~~ K

QK q ~ ~ K

1/4-in diameterrope-typesealant

surge hopper

cone

surge hopper

1/4-in diameterrope-typesealant

rotary valve

p e f~~

transition

gasket

elbow

silencer

gasket

Cyclone 12 and 16

p ^I ` NO ~ NS

NOTICE

a~ `~I fK

NS


17/24

Attenuator Installation

NK c NO ~ NSI ~

~ ~ ~ ~~~K l ~ I ~NLQJ ~ J ~~ ~ ~ ~K

OK ^ ~ ~ ~ NLQJOM PLQJ I ~I ~ K

discharge


elbow

silencer

Cyclone 20, 24, 30, 36, and 44


p ^I ` OM QQ

transition

gasket

discharge

Cyclone 12 and 16


attenuator

^~ f~~I ` NO ~ NS

discharge

transition


attenuator

Cyclone 20, 24, 30, 36, and 44

^~ f~~I ` OM QQ

` a `I j NO QQ

NT


18/24

Preliminary Start-Up Check

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OK ` ~ ~ ~

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Explosion Vents

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NOTICE

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NU


19/24

Service Information

Operational Checklist

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NOTICE

` a `I j NO QQ

NV


20/24

Troubleshooting

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21/24

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ON


22/24

etaD demrofrePecivreS setoN

Service Notes

a~ `~I fK

OO


23/24


24/24

a~ ~I fK ~ ~ ~~ I I ~ ~J~ ~K l ~~ ~~I ~ I J~ ~~I ~ ~K

The Donaldson Torit Warranty

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Parts and Servicec a~ q ~

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800-365-1331 USA800-343-3639 within Mexico

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Torit Cyclone Manual

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Transcript of Torit Cyclone Manual