Top quality non-metallic chain and fl ight scrapers - · PDF fileTop quality non-metallic...

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certified quality • decades of success • flexible use Top quality non-metallic chain and flight scrapers … and everything runs smoothly.

Transcript of Top quality non-metallic chain and fl ight scrapers - · PDF fileTop quality non-metallic...

Page 1: Top quality non-metallic chain and fl ight scrapers - · PDF fileTop quality non-metallic chain and fl ight scrapers ... the fl oating materials are pushed using a chain and fl ight

• certifi ed quality• decades of success• fl exible use

Top quality non-metallic chain and fl ight scrapers

… and everything runs smoothly.

Page 2: Top quality non-metallic chain and fl ight scrapers - · PDF fileTop quality non-metallic chain and fl ight scrapers ... the fl oating materials are pushed using a chain and fl ight

The clear advantage of PROBIG non-metallic chain and fl ight scrapers:PROBIG is a leader in continually operational treatment and scraping systems made of high quality plastics in rectangu-

lar basins. PROBIG non-metallic chain and fl ight scrapers combine lightweightness, a simple design and handling with

systems which boast maximum operational safety and durability. PROBIG has the capability to plan, install and service

complete systems and take care of the retrofi tting of existing systems.

4-shaft scraper (collecting bottom and fl oating sludge)How it works: Chain and fl ight scrapers convey the bottom sludge into a hopper and the fl oating sludge into the scum pipe. Application: e. g. municipal and industrial wastewater treatment plants.

3-shaft scraper (collecting bottom sludge)How it works: Chain and fl ight scrapers convey the bottom sludge to the sludge withdrawal device. Application: e.g. municipal and industrial wastewater treatment plants.

2-shaft scraper (collecting bottom sludge)How it works: Chain and fl ight scrapers convey the bottom sludge into a hopper. Application: e.g. drinking water treatment where the scraper is installed under a set of lamella.

2-shaft scraper (collecting fl oating materials)How it works: the fl oating materials are pushed using a chain and fl ight scraper over a ramp into the scum collecting channel. Application: e.g. surface scraper.

We can also off er you special solutions for extraordinary conveying tasks – for example, sand fi lters with high quality non-metallic sprockets. Give us a call!

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Plastic drive chain Drive on motor bracket.Overload prevention via eff ective power meter

Reverse runner on stainless steel rails with PU sliding shoes

Base runner on PE rails and PU sliding shoes

Partitioned PU gearwheels with gearwheel protection rim and partitioned, water-lubricated bearing shell

Partitioned gearwheel with integrated bearing bush

Deviation stations instead of continuous shafts

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Clean service.

Scrapers: GFK scrapers for basin widths up to max. 14 m are available. The plastic accessories for scraping systems – guide strips, ball bear-ings, sliding shoes, etc. – guarantee the greatest operational safety and durability.

Chains: The PROBIG range encompasses plastic chains for all basin sizes up to 140 x 12 m and for extraordinary conveying tasks too. Existing systems can be simply retrofi tted with PROBIG chain systems.

Sprockets: High-quality plastic materials and protective partitions ensure optimum durability in chains and sprockets. Sprockets up to max. 4000 mm are individually manufactured in accordance with customer requirements.

Skim channel for fl oating scum treatment

Adaptation of existing systems

Whether it is a modern in-

dustrial plant or a municipal

site: PROBIG produces waste-

water treatment and scraping

systems to meet the exact

demands and requirements of

customers. Many international

companies benefi t from our

expertise.

Our testimonials:

Industry:

• Agrana

• Bayer

• Borealis

• BP/Texaco

• Conoco

• Daimler

• Degussa

• DSM

• Esso

• Henkel

• InfraServ

• MOL

• OMV

• SCA

• Total

• Wacker-Chemie

Municipal:

• ARA Ljubljana

• RHV Salzburg

• City of Den Haag

• City of Gütersloh

• City of Podgorica

• City of Rotterdam

• City of San Remo

• City of Skopje

• City of Wolfenbüttel

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Everything is interlocking.For your perfect overall result.Modern treatment and scraping systems need to fulfi l

the most diverse of requirements dependent on the

type and function of the system. PROBIG’s special solu-

tions are designed exactly for your individual system.

This off ers a range of possibilities which are as diverse

as our customers.

Crucial for your new system:

n System and dimension

The most diverse of components are used at PROBIG

dependent on the type and size of your (planned)

system.

n Type of medium

The nature and consistency of the treatment medium

– ingredients, pH-value, temperature, etc. – determine

the choice of quality plastics in all components.

n New construction or retrofi tting

The retrofi tting of existing systems has diff erent re-

quirements from completely new systems. PROBIG has

relevant special solutions for each situation.

n Operational mode

Various scrapers are used to scrape bottom and/or

fl oating scum dependent on the medium and the

quantity of scum arising.

We develop a treatment and scraping system made of

quality plastics on the basis of information provided

by you which conforms to your requirement profi le

exactly. – With maximum operational safety and two

to ten times greater durability than conventional steel

systems.

Give us a call! We will be pleased to give you a non-binding off er.

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Chains Type Material Bolt material Partitioning (mm)

Breaking load (kN)

Perm. defl ection carrier member (°)

Conveyor chain

NCS720S POM Nylon 152.4 approx. 34 min. 17 to 35

HS730 cont. woven fi breglass

GFK continuous casting

152.4 approx. 100 min. 17 to 35

Drive chain NH78 Acetal resin 1,4301 66.3 approx. 23 –

HB78 1,4000 1,4000 66.3 approx. 107 –

Scrapers/accessories

Type/execution

Material Length (m) Dimensions (mm)

Scrapers Ultra High Strength

Polyester/Vinylester

10 – 14 112 x 195 For basin widths from 10 m

High load Polyester/Vinylester

6 – 10 80 x 191 For basin widths from 6 to 10 m

Sigma-PRO9 GFK, >45% Up to 6 76 x 190 For basin widths of up to 6 m

Sliding shoes Reverse runner PU or PE – 13 x 76 x 140 Sliding shoes can be applied

Base runner PU or PE – 13 x 76 x 114 on two sides

Base rails Left UHMW PE 3.048 10 x 76 The rails have fi ve longitudinal holes

Right UHMW PE 3.048 10 x 76 for mounting

Reverse running rails

Stainless steel 1,4301 / PE 6 < 60 x 60 x 6U 55 x 60 x 4

T-square with PE rail mounting

J-Track System Plastic GFK / PE 6.1 108 x 12.7111 x 5

UHMW PE sliding rails GFK scraper element

Wheels Type Material No. of cogs Pitch circlediameter

(mm)

Conveyor chain

NCS720S PU z=17z=19z=23

422.0469.4564.2

The conveyor chain wheels are equipped with a gearwheel protection rim for the longer durability of the chain

HS730 PU z=17z=12

422.0588.8

The wheels are supplied in diff erent versions: partitioned or in segments

Drive chain NH78/HB78 PU / PE z=11z=28z=40

235.2591.8844.6

• Sprocket mounted on fl ange • Partitioned version • Sprocket segments

Bearing Type Material

Wall bearing Split UHMW PE The wall bearings are water-lubricated.

Deviation bearing

Adjusting ring UHMW PE The deviation bearings are water-lubricated. Bearings can be used both for new constructions and adaptations. Various hole sizes are available for various shaft dimensions.

Technical data PROBIG non-metallic chain and fl ight scrapers:

Probig GmbH · Haid 57 · 4870 Vöcklamarkt · AustriaTel.: +43/76 82/22 633 - 0 · Fax: +43/76 82/22 633 - 20Probig high tech products GmbH Rupertusstraße 10 · 83395 Freilassing · GermanyTel.: +49/86 54/77 979 - 0 · Fax: +49/86 54/77 979 - 33offi [email protected] · www.probig.com