Top 10 Lean Pioneers / Gurus by Jonathan Donado
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Transcript of Top 10 Lean Pioneers / Gurus by Jonathan Donado
JONATHANDONADO Linkedin.com/in/jonathandonado
10topJd’s
PIONEERSLEAN
top10Jd’s
Some basics …on LEAN?
IdentifyCustomers&WhatThey
Value
MaptheValueStream
CreateFlowtothe
Customer
EstablishPullBasedonCustomerDemand
SeekContinuousImprovement
Lean istomaximize customervalue whileminimizingwasteorwithfewerresources
top10… and how about?
Jd’s
Source:http://www.leansixsigmabelgium.com/blog/what-is-lean-six-sigma/
LEAN PIONEER
• TraveledtoJapantolearnLeanmethodology.• UponreturnedtotheUSA,createdaconsultingfirm
providingLeanconsultingservicestoFortune500firms.ThefirmwasacquiredbyAccenturein2007.
• AuthorofvariousleadingLeanSixSigmabooks
• CreatedStrongAmericaNowtoreducewastefulspendingbyUSgovernment
Leading Lean Author -- best seller book “Lean Six Sigma“
Years 1951 - na
Hometown Pennsylvania, USA
Education Physicist - Author
MICHAEL GEORGE
10#
LEAN PIONEER
• LearnedtheToyotaProductionSysteminJapan• Businessexpertwhocanfigureoutwhatiswrong
withacompanybywalkingontheshopfloor• FortunednamedSharmaasoneofthe”Heroesof
USManufacturing”.AwardsinManufacturingExcellencewithoutlayingoffemployees
• Currently,CEOofaconsultingfirmspecializedininstrategicandLeanservices
Guru who transformed Lean methods into a business practice
Years 1856- na
Hometown Florida, USA
Education Mechanical Engineer - Consultant
ANAND SHARMA
9#
“Whereotherpeopleseecomplexity,Ilookhowsimplethingscanbe”
LEAN PIONNER
• Authorof“TheMachinethatChangetheWorld”whichmadethetermleanproduction knownworldwide.HestudiedhowToyotain1990’sshiftedthestandardsofcarmanufacturingfrommassproductiontoaleansystem
• Hecorrectlypredictedthatleanproductionwouldeventuallytriumphinallindustries
• FounderLeanEnterpriseInstitutetoadvanceleanthinkingaroundtheworld
Researcher who made notorious the term Lean System/Production
Years 1948 - na
Hometown Massachusetts, USA
Education Industrial Engineer
JAMES WOMACK
# 8
LEAN PIONNER
• HehelpedtoformtheToyotaProductionSystem(TPS)thoughdetaildocumentationofitsprocesses
• Knownforhisworkcenteredonmistakeproofing(Poka-Yoke),ZeroQualityControlandSupplierSourcing
• Creatorofthe P-Course (PforProduction),atrainingprogramaboutIndustrialEngineeringtoteachtechniquesoncontinuousworkimprovement(改善”Kaizen"inJapanese)
Leading expert on lean manufacturing & the Toyota Production System (TPS)
Years 1909-1990
Hometown Tokyo, Japan
Education Mechanical Engineer
SHINGEO SHINGO
7#
Famousfordefiningaleanmethodologyandworkefficiencyconcept“SMED”(SingleMinuteExchangeofDie)thatallowedtoreduceworkstationssetuptimerequirementsfromhourstosingleminutes
LEAN PIONNER
• CreatoroftheToyotaProductionSystem(TPS)whichincludedtechniquessuchasPullSystems(customerdriven),Muda (wasteelimination)andOne-PieceFlowmanufacturing,Just-InTime,anddefinedparallellinesandL-shapedprocesses
• Used“Jidoka”(automationwitha• humantouch) intheautoindustry
LeanGurufromandSymbolofJapan'sIndustrialResurgenceafterWorldWar2
Years 1912-1990
Hometown Japan
Occupation Industrial Engineer
TAIICHI OHNO
6#
LEAN PIONNER
• Toyota’s3rd President.Createdaglobalautopowerhouse• TraveledtotheUStotourautoplantsinthe50’s.
RealizedthatToyotaneededtomoveawayfrommassproductiontechniquestoreducewaste
• AppliedtheToyotaWay,a“leanmanufacturingculture”basedonconceptslike“kaizen,”acommitmenttocontinuousimprovements,andJust-InTimeproduction system
Creator of the Toyota Way. Led the firm to be World’s #1 in the auto market
Years 1913-1999
Hometown Tokyo, Japan
Occupation Mechanical Engineer
EIJI TOYODA
5#
LEAN PIONNER
• SonofSakichi Toyoda,founderofToyota,and2nd PresidentofToyotaMotorCompany. Traveledin1929toDetroittotourautomobileplantstolearnabouttheindustry
• AftertheWorldWarII,thecompanyfacedfinancialtroublesinthe50’s,soheinstalledwastereductionprinciplestoreducecostandincreaseefficiency.UsedJust-InTimeapproachtoturnaroundthecompany
Visionary converted Toyota into leading firm through lean techniques
Years 1895-1952
Hometown Tokyo, Japan
Occupation Mechanical Engineer
KIICHIRO TOYODA
4#
LEAN PIONNER
• Developtheconceptof“Jidoka”(automationwithahumantouch),whichmeansthatthemachinestopsitselfwhenaproblemoccurs
• FounderofToyotaMotorCompany.Heisreferredtoas"KingofJapaneseInventors"
• Developedtheconcept5Why:Whenaproblemoccurs,ask'why'5timestotrytofindthesourceoftheproblem
Founder of Toyota. Father of the Japanese Industrial Revolution
Years 1867-1930
Hometown Nagoya, Japan
Occupation Engineer
SAKICHI TOYODA
3#
LEAN PIONNER
• PeterDruckercalledTaylorasoneofthemostinfluencerofthe20th Century
• Focusedonworkimprovementsthoughprocessimprovementsandefficienciesoftimeandmotiontoobtainmaximumoutput.Dividedworkintoparts.
• KnownasTheFatherofScientificManagement
Leading expert in work efficiency through reduction of motion/parts
Years 1856-1915
Hometown Pennsylvania, USA
Occupation Mechanical Engineer
FREDERICK TAYLOR
2#
LEAN PIONNER
• FoundedFord in1903.Developedmassproductionofvehiclesusingassemblylinesandreducingwasteintheprocessandineveryoperationalarea.
• In1908createdtheModelT:1colortypecarforall• Vision:themanufactureofaninexpensive
automobilemadebyskilledworkerswhoearnsteadywages
Father of the mass production. Advocate of waste reduction
Years 1863-1947
Hometown Michigan, USA
Occupation Engineer
HENRY FORD
1#
top10 RANKINGLEAN PIONEERS
Jd’s
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8
7
9
1
2
3
4
5 10
SakichiToyoda
Frederick Taylor
Henry Ford
Kiichiro Toyoda
EijiToyoda
TaiichiOhno
ShingeoShingo
JamesWomack
AnandSharma
Michael George
top10 FAMOUS QUOTESLEAN PIONEERS
Jd’s
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Linkedin.com/in/jonathandonado
www.branded.me/jonathandonado
Twitter.com/donadosays
Bilingualseniorgeneralmanagementexecutivewithexpertiseininternational
businessandMergers&Acquisitions(M&A)
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Jonathan Donado
The Author
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