Tooling - NPI Medicalnpi-med.com/wp-content/uploads/2014/12/NPImedicalFlyer-2.pdf · We build our...
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Transcript of Tooling - NPI Medicalnpi-med.com/wp-content/uploads/2014/12/NPImedicalFlyer-2.pdf · We build our...
DynaClass 1
Prototype
Form, Fit, Function
Low
3"x 4"
1-3 weeks
up to 5,000
P-20 Steel/Aluminum
Limited/Hand Loads
Machined with Limited EDM
Hardened Steel Cores, Cavities & Inserts as Needed
Limited/Hand Loads
+/-.005" unless otherwise predetermined
Not transferable
Custom Quality Plans
Class 105
DynaClass 2
Tight Tolerance, Advanced Prototypes
Part Validation/Design Verification
Low to Moderate
6" x 8"
2-4 weeks
up to 50,000
P-20 or #2 Steel
Hand Load & Actions as Needed
Machined with Some EDM
Hardened Steel Cores, Cavities & Inserts as Needed
Hand Load & Actions as Needed
+/-.005" unless otherwise predetermined
Clean Room Molding Options
Custom Quality Plans
Class 104
DynaClass 3
Low Volume Molding
Production
Moderate
6" X 8"
3-6 weeks
up to 100,000
P-20 or #2 Steel
Automated
Machined & EDM
Hardened Steel Cores, Cavities & Inserts
Automated
+/-.005" unless otherwise predetermined
Clean Room Molding Options
Full Process Validation Available
Class 103
DynaClass 4
Bridge Tooling, Pre-Production
High Volume, Pre-Production
Premium
8" X 8"
4-8 weeks
up to 500,000
P-20, #2, #3, & # 7 Steel
Automated
Machined & EDM
Hardened Steel Cores, Cavities & Inserts
Automated
+/-.005" unless otherwise predetermined
Clean Room Molding Options
Full Process Validation Available
Class 102
SPI Class 101
Tight Tolerance Production
Extremely High Production
Premium
10 X 10
12-14 weeks
1,000,000 Plus
#2, #3, #7
Automated
Machined & EDM
Hardened Steel Cores, Cavities, and Inserts
Automated
Standard Production molding tolerances
Clean Room Molding Options
Full Process Validation Available
NPI/Medical
Uses
Applications
Cost
Maximum part size
Lead Time
Mold Life
Mold Base
Mold Inserts
Cavity Creation
Inserts
Action
Standard Tolerances
Controlled Environments
Quality Systems
Class Equivalent
Our tools are expertly designed using the latest software, including Solid Works, Cimatron and Master CAM. Cores, cavities and electrodes are machined using one of our many high speed machining centers, including a lights out, 24 x 7 automated electrode burning work cell with 6- axis robotics. These electrodes enable us to create your parts with true-to-file CAD geometry, even with features beyond conventional milling capabilities. We offer you four levels of tooling to match your program's needs, to quickly turn your engineering concepts into high quality injection molded parts.
We understand that often prototype parts don't live up to expectation, hence the introduction of the DynaClass™ Tooling System. DynaClass™ Tooling and Molding provides production quality molded parts in a compressed time frame. We build our customers' parts to their specifications.
When compromise is not an option, we have a DynaClassTM Tooling choice to fit your needs.
Lower Cost, Faster, Less Accurate, Less Automation, Fewer Parts.
Higher Cost, Slower, More Accurate, More Automation, More Parts.
DynaClass TM Tooling
