Tooling - LVD Group · LVD tooling is produced with a progressive radius on both sides of the...
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MACHINES 350-2200 kN
Standard Punches
www.lvdgroup.com
159
12.75
9.9R2 R1
R2
R1R0.5
78˚
78˚ 78˚
10.8
20˚
Pmax 700 kN/m Pmax 400 kN/m Pmax 800 kN/m Pmax 400 kN/m
C10WC10
D10WD10
8R1
78˚
Pmax 400 kN/m
E10WE10
6R1
26˚
Pmax 400 kN/m
F10WF10
R10WR10
169
R1
6.8
20˚
Pmax 400 kN/m
P10.8WP10.8
P10.12WP10.12
6R1
26˚
Pmax 400 kN/m
J10WJ10
78˚
6R2
26~
14.2 10
R1.5
R2 R2
78˚ 78˚
6
R3R2
R1
78˚
6.8
214
10.8
20˚20˚
26˚
194
16R2
78˚
Pmax 800 kN/m Pmax 750 kN/m Pmax 1200 kN/m Pmax 600 kN/m
C15WC15
D15WD15
Pmax 500 kN/m
E15WE15
Pmax 500 kN/m
F15WF15
R15WR15
Pmax 400 kN/m
P15.8WP15.8
P15.12WP15.12
Pmax 500 kN/m
J15WJ15
MACHINES 2200Plus - 6400 kN
ClampingQUICK CLAMPING
CLASSIC CLAMPING
13
10
5
5
172
2
30
40
10
32
18
15
7.5
10
32
22
350-2200kN 2200Plus-4000kN
4000-12500kN
Adapters
3
30
G30
Machines 4000-12500kNG.W/LVD
L=150mm
L=150mm
GW/Universal
G.W/G.W
H=100mmH=200mmH=300mmH=400mm
L=150mm
G.W/G.W
H=100mm
L=150mm
DEFINING PUNCH HEIGHT
Machines 350 - 2200 kN 2200Plus - 6400 kN
ADAPTOR A B A B
no adaptor 159 92 194 116
100mm 259 160 294 184
200mm 359 228 394 252
300mm 459 296 494 320
400mm 559 364 594 388
B
A
G10W
E10W
A
B
HEMMING DIES
MULTI V-DIES
DiesSINGLE V-DIES
www.lvdgroup.com
8 12
90
128
130
130
90
T08.90 T12.90T08.130 T12.130
Pmax. 350 kN/m Pmax. 350 kN/m Pmax. 350 kN/m Pmax. 350 kN/m
T12.90
2060
2040
180
10 100
78˚
78˚78˚
78˚
10140
180
40
1512
2445
3380
78˚
78˚30
78˚
78˚78˚
78˚
130
40
1015
130
80 2712
16
70
24203
8 163
35 6.5
78˚ 78˚ 78˚
78˚
78˚
30˚
3412
312
70
15
1620
1224
90
5515
30˚
78˚78˚
78˚78˚
78˚
90
85 40 15 5
M70 M90 M13 M18
400-1700 kN 800-2200 kN 3000-4000 kN 5000-12500 kN
B
V
78˚30˚
B
90/1
30
B
V
60˚
90/1
30
90/1
30
V08.30 V24.78V30.60 V(mm) α(˚) B(mm) Pmax(kN/m)
6 30 16 200 8 30 18 220 10 30 25 300 12 30 32 380 16 30 40 380 20 30 40 380 24 30 45 550 30 30 70 600 40 30 75 600 50 30 95 780
30 60 40 500 40 60 55 660 50 60 70 1050 60 60 80 1350 80 60 102 1750100 60 120 1500120 60 145 1300
V(mm) α(˚) B(mm) Pmax(kN/m)
6 78 12 400 8 78 12 400 10 78 14 500 12 78 18 600 16 78 25 800 20 78 32 1000 24 78 32 1000 30 78 40 1100 40 78 50 1300 50 78 70 1500 60 78 70 1500 80 78 95 1500
ST-450N/mm2 ST-600N/mm2 min max min max
T08 0,6 1,5 0,8 1,2
T10 0,8 2 1 1,6
T12 1,2 2,5 1,2 2,0
STONE® Radius
STONE® radius assures accurate bend angles along the
entire bending length. LVD tooling is produced with a
progressive radius on both sides of the V-opening, allowing
the material to flow into the die more evenly and with less drag.
This unique design of the V-die reduces the friction between
the material and the die encountered when bending, by
creating a rolling condition as the material enters the die.
5
STONE TOOLING ALSO PROVIDES:• Reduced tool wear
• Tool interchangeability
• Reduced residue on stainless steel
• Improved material control
• Reduced tonnage requirements
• Symmetric bending
Normal Radius
STONE Radius
% slipping/rolling
% slipping/rolling
Bend angle
Bend angle
Progressive radius
ToolingCOMPLETE TOOLING SETS
SPECIAL TOOLING
APPLICATIONS
www.lvdgroup.com
25 30 35 40 45 50 100 100 125 508
250125 100504540353025
508
100
550 mm de secciones estándar
25
R 5-80Ø 10-160
T=450N/mm2 (C=1)P(kN/m)
Bending Chart Cadman®-B Bending SoftwareTOOL DATABASETools can be defined by a free shape
drawing or a drawing in DXF format. The tool
parameters and additional information can
be stored in a database for compositions
of stations.
AUTOMATIC TOOLING SET-UP ACCORDING TO THE PARTThe system automatically calculates the
minimum station quantity required to bend
the part and indicates the position to set up
tooling. The station gaps and punch horns
are automatically applied, if needed.
Compositions of stations
Tool parameters’ dialogue
7
V R B0,5 0,8 1 1,2 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 30
4 0,7 3,1 40 105
6 0,9 4,7 26 69 106 153
8 1,5 6,2 20 55 80 115 180
10 1,7 8 41 65 95 145 260
12 2 9,5 55 80 120 215 335
16 2,7 13 60 90 160 250 360 = optimal condition
20 3,4 16 75 130 200 290 520
24 3,9 19 106 166 240 426 666
30 5 24 140 190 340 540 770
35 6 27 170 300 460 660
40 7 31 150 260 400 580 1030
50 8,5 39 210 320 460 820 1280
55 9 43 300 420 750 1170
60 10 47 270 390 690 1070
70 11,7 54 330 590 920 1320
80 13,5 62 290 520 800 1160 1800
90 15 70 460 710 1030 1600
100 17 77 410 640 930 1440
120 20 93 540 770 1200
140 4 108 660 1030 1830
160 27 124 900 1600 2500
200 34 144 1280 2000 2880
240 40 185 1070 1670 2400
V R
B
S
S
C2,2
2,0
1,80
1,55
1,35
1,11
0,9
0,65
0,45
200 300 400 450 500 600 700 800 900 1000
P’=PxC
T (N/mm2)
www.lvdgroup.com
In other countries LVD products are distributed by agents. For full address details of your local subsidiary or agent, please visit our website: www.lvdgroup.com
02.2
015 P
ress
bra
ke t
oolin
g 1000 E
NG
Sub
ject
to
alte
ratio
ns
HEADQUARTERSLVD Company nvNijverheidslaan 2
B-8560 GULLEGEM BELGIUM
Tel.: +32 56 43 05 11 Fax: +32 56 43 25 00
Strippit Inc.12975 Clarence Center Rd.
USA-AKRON NY 14001 UNITED STATES
Tel.: +1 716 542 4511 Fax: +1 716 542 5957 [email protected]
SUBSIDIARIESLVD BeNeLux nv Gullegem, Belgium
LVD do Brasil Ltda. Joinville, Brazil
LVD GmbH Lahr, Germany
LVD Italia s.r.l. Parma, Italy
LVD Korea Ltd. Inchon City, Korea
LVD Malaysia Sdn Bhd Shah Alam, Malaysia
LVD Norway AS Oslo, Norway
LVD Polska Sp. z.o.o. Kedzierzyn-Kozle, Poland
LVD Pullmax Ltd. Oxfordshire, United Kingdom
LVD-Pullmax AB Gothenburg, Sweden
LVD S2/S3 a.s. Tornala, Slovakia
LVD s.a. Raismes, France
LVD-Strippit India Pvt. Ltd. Bangalore, India
LVD-Strippit Shanghai Co. Ltd. Shanghai, China
LVD (Thailand) Ltd. Bangkok, Thailand
LVD Center P.T. Jakarta, Indonesia
JOINT VENTURESLVD-HD, Ltd.Huangshi City, Hubei Province, China